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At least 667 records · Page 37

ORNL Package Testing Program Overview

Radioactive materials are widespread in our everyday activities which are used in many different types of industries: Consumer products, Medicine, Industry, Energy, and Defense. In the United States there is about 3 million shipments of radioactive materials per year. With radioactive material being very widespread the number of new applications to ship these quantities increases daily. As such, ensuring the safe and secure transport of these materials is paramount, necessitating stringent packaging, transportation, and certification requirements. Shipments of radioactive materials have been made from Oak Ridge National Laboratory (ORNL) for the past 65 years. Since the 1940s ORNL has been at the forefront of the early development of regulations pertaining to the transport of radioactive shipments and associated regulatory testing. The early involvement resulted in ORNL being one of the leaders in the development of regulations and testing standards pertaining to the testing and design of packages. Today all package testing activities are conducted under the Package Testing Program (PTP) at ORNL at the Package Evaluation Facility (PEF). The PTP develops and evaluates testing solutions – ensuring that they are safe, efficient, and meet regulatory requirements ORNL PTP has extensive experience in the regulatory testing of radioactive material packages, supporting certification of Type A, Type, B, Type AF, and special form packages. The PEF serves as a one-stop-shop for design, testing, and certification of a wide variety of packages needed for shipment of radioactive materials. The facility provides the space, expertise, and equipment necessary to conduct rigorous performance testing under both normal and accident conditions or transport environments including free drop, dynamic crush, puncture, penetration, compression, vibration, water spray, water immersion, and thermal test. The PTP remains a key contributor to the safety and compliance of radioactive material transportation. This presentation will provide an overview of the program’s history, capabilities, and its ongoing role in advancing regulatory standards and transportation safety.

Martinez, Oscar [ORNL] (ORCID:0000000181814046)↗

Voluntary Renewable Energy Procurement Programs in Regulated Utility Markets

Multinational corporations are increasingly purchasing renewable energy (RE) to fulfill international commitments, reduce supply chain emissions, limit environmental impact, and secure stable and affordable electricity. The potential scale of global corporate RE purchasing has been estimated to be nearly 100 GW and growing; however, many markets still lack supportive enabling environments for corporations to access RE through on-site project development or private sector transactions. Even where allowed by law, on-site generation may be insufficient due to space and technical constraints, introducing additional challenges. Utility green pricing and utility green tariff programs backed by renewable energy certificates (RECs), referred to as utility green procurement programs (GPPs) in this report, offer powerful market-based solutions to utilities, regulators, and policymakers to provide corporate and other consumers with RE product options while generating revenue to support RE development. As RE markets expand around the globe, GPPs have proven to be effective mechanisms in market regimes, ranging from fully integrated state-owned utilities to broadly liberalized power markets. GPPs utilize RECs, which are a type of energy attribute certificate and closely resemble guarantees of origin, to track and ultimately monetize RE attributes that corporations and other buyers must procure to demonstrate progress against their RE commitments and make public claims of RE use. Time-tested and transparent REC accounting mechanisms provide market confidence, while at the same time offering flexibility to utilities, regulators, and customers for a range of applications. RECs are used in all types of electricity market structures, as indicated in Figure 1, but REC-based program designs and supporting components differ depending on the type of market. Liberalized markets allow for customers to contract directly with generators for electricity and RECs, while traditionally regulated markets with vertically integrated utility structures may have greater restrictions on generation asset ownership and electricity sales. RE markets can be further defined as being either mandatory or voluntary. Mandatory markets require suppliers to deliver specified amounts of RE to grid customers, such as under a renewable portfolio standard (RPS), while voluntary markets involve no legal mandates, but demand is driven by self-imposed customer goals.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

NLR CSP Optical Facilities: Illuminating the Path Forward Through Innovation and Impact: Agreement 38490

This initiative is a multi-faceted project at the National Laboratory of the Rockies (NLR) aimed at strengthening its Concentrating Solar Power (CSP) Optical Facilities to advance the development of low-cost, high-performance materials for solar and other applications. The project's strategy is built on three pillars: strategic stakeholder engagement, diligent facility maintenance and utilization, and the development of new research capabilities. The overarching goal is to ensure the facilities remain state-of-the-art resources for industry and academia, thereby accelerating the conversion of concentrated sunlight into energy. A key driver of the project is an international Advisory Board, which provides critical guidance on research priorities and industry needs, leading to new collaborations and secured funding. This external engagement, combined with proactive outreach to industry partners, ensures the lab's work remains aligned with real-world challenges, including materials durability and performance certification. Significant efforts in facility maintenance have addressed challenges with aging infrastructure. Notable achievements include the complete refurbishment of the hail-damaged Ultra-Accelerated Weathering System (UAWS) and the successful replacement of a failing 15-year-old Lambda 1050 spectrophotometer with a new-generation model, substantially upgrading material characterization capabilities. These maintenance activities were complemented by achieving a prestigious ISO 9001:2015 certification for the Advanced Optical Materials Labs, formally recognizing the quality and reliability of NLR's measurement capabilities. Despite these successes, challenges remain, including high demand for the High Flux Solar Furnace (HFSF) and intermittent failures of other key instruments. The project has delivered major advancements in research techniques and capabilities. At the Flatirons campus, a new indoor laboratory, was established to house advanced deflectometry and photogrammetry systems for heliostat characterization. For on-sun testing, a novel, actively cooled turning mirror was developed for the HFSF, enabling more realistic testing of particle receivers and components. A collaboration with Virginia Tech successfully demonstrated the high-temperature durability of a new solar absorber coating through extensive cyclic testing. Concurrently, new modeling took place to better predict material degradation on rough, fractal surfaces. In summary, this project has systematically enhanced NLR's CSP Optical Facilities through strategic upgrades, rigorous maintenance, and stakeholder-guided research. By overcoming equipment failures, budgetary constraints, and logistical hurdles, the project has reinforced NLR's role as a central hub for CSP innovation and materials testing. Future work will focus on securing diverse funding, expanding collaborations, and continuing to provide the critical infrastructure needed to accelerate the development and deployment of next-generation technologies.

14 SOLAR ENERGY↗

Emerging technologies for V&V of ISHM software for space exploration

Systems1,2 required to exhibit high operational reliability often rely on some form of fault protection to recognize and respond to faults, preventing faults' escalation to catastrophic failures. Integrated System Health Management (ISHM) extends the functionality of fault protection to both scale to more complex systems (and systems of systems), and to maintain capability rather than just avert catastrophe. Forms of ISHM have been utilized to good effect in the maintenance phase of systems' total lifecycles (often referred to as 'condition-based mainte-nance'), but less so in a 'fault protection' role during actual operations. One of the impediments to such use lies in the challenges of verification, validation and certification of ISHM systems themselves. This paper makes the case that state-of-the-practice V&V and certification techniques will not suffice for emerging forms of ISHM systems; however, a number of maturing software engineering assurance technologies show particular promise for addressing these ISHM V&V challenges.

fault detection, isolation, and recovery↗

ISS Crew Transportation and Services Requirements Document

Under the guidance of processes provided by Crew Transportation Plan (CCT-PLN-1100), this document with its sister documents, Crew Transportation Technical Management Processes (CCT-PLN-1120), Crew Transportation Technical Standards and Design Evaluation Criteria (CCT-STD-1140), and Crew Transportation Operations Standards (CCT-STD-1150), and International Space Station (ISS) to Commercial Orbital Transportation Services Interface Requirements Document (SSP 50808), provides the basis for a National Aeronautics and Space Administration (NASA) certification for services to the ISS for the Commercial Provider. When NASA Crew Transportation System (CTS) certification is achieved for ISS transportation, the Commercial Provider will be eligible to provide services to and from the ISS during the services phase of the NASA Commercial Crew Program (CCP).

Commercial Crew Program↗

Review of Noise Metric Sensitivities for Analysis of Quiet Supersonic Overflight

Six different noise metrics (PL, ASEL, BSEL, DSEL, ESEL, and ISBAP) are currently used to quantify sonic boom levels from overflight of supersonic aircraft. A previous meta-analysis using laboratory subjective data identified these metrics, each of which correlated well with human perception of low-boom sounds both indoors and outdoors. Because the analysis did not identify a single metric that was significantly superior, no internationally agreed-upon metric has been chosen for the quiet supersonic aircraft noise certification procedures currently under development. Other analyses of metric sensitivities using existing empirical and simulation datasets, however, have shown significant differences between metrics. Variability of metrics due to macro-atmospheric effects and atmospheric turbulence perturbations have been explored, as well as variability in measurements due to microphone setup configurations, array layouts, and ambient noise effects. This paper reviews these prior studies, summarizes the current understanding of metric sensitivities, and discusses how they may impact future downselection of metrics for certification procedures.

sonic boom↗

Safety Assessment of a Machine Learning-Based Aircraft Emergency Braking System: A Case Study

Machine Learning (ML) is revolutionizing many technological fields, but its use in aviation remains restricted due to stringent certification requirements. Efforts by the aviation community to establish standards for certifying ML-based systems are progressing, yet challenges persist, particularly with safety assessment methods for ML-based systems. This research addresses these challenges through a case study of an autonomous emergency braking system utilizing a computer vision deep neural network (DNN). We demonstrate a safety assessment process tailored to ML-specific concerns, such as low integrity and performance variability in quantitative safety analysis. This study can serve as an illustrative example to facilitate the discussion and convergence on certification aspects for ML-based systems within the aviation community.

Safety certification↗

Assessment of Aircraft Electric Engine Regulatory Special Conditions

This report provides a regulatory gap assessment of the Federal Aviation Administration (FAA) and the European Union Aviation Safety Agency (EASA) Special Conditions (SC) for electric engines. This information is presented to support ongoing international harmonization efforts for electric engine certification, to establish a level of safety consistent across regulatory bodies and equivalent to that of existing combustion engines. HS Advanced Concepts LLC assembled a team of subject-matter experts to develop a comprehensive comparison of the regulatory text of EASA SC E-19 and the FAA special conditions for the certification of electric engines. The team included Mr. Chris Baczynski of BAC Aerospace Inc. and Mr. Zach Kaufman, formerly with magniX.

aircraft certification↗

Competitiveness Improvement Project Informational Workshop

This presentation was given at the Competitiveness Improvement Project (CIP) Informational Workshop on December 6, 2017. Topics covered during the workshop include an overview of the CIP, past projects, scoring criteria, technical support opportunities, certification body requirements, standards applicable to distributed wind generators, information on the National Electric Code, certification testing requirements, test site requirements, National Environmental Policy Act, design review, levelized cost of energy, procurement/contracting, project management/deliverables, and outreach materials.

17 WIND ENERGY↗

U.S. Department of Energy/Argonne National Laboratory Training Courses for Packaging, Transportation, and Storage of Radioactive Material - 17269

The U.S. Department of Energy (DOE) Packaging Certification Program (PCP), Office of Packaging and Transportation, Office of Environmental Management, has sponsored a suite of training courses that have been conducted since the early 1990s. Of these training courses, Argonne National Laboratory (Argonne) conducts three courses: (1) Quality Assurance (QA) for Radioactive Material Packaging, (2) American Society for Mechanical Engineers (ASME) Pressure Vessel Code for Nuclear Transport and Storage, and (3) Nuclear and Other Radioactive Materials Transport Security. Argonne has been working with the University of Nevada, Reno, to develop an accredited graduate-level program in nuclear packaging. The Graduate Certificate in Nuclear Packaging (GCNP) program provides an applied knowledge-based curriculum in packaging for nuclear and radioactive materials that complements other graduate programs at the University (for additional information, see https://www.unr.edu/degrees/nuclear-packaging/certificate). (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Mine Rescue Robotics: Gemini-Scout - 18507

Gemini Scout is a mine rescue vehicle developed by Sandia National Laboratories to help locate and communicate with trapped miners following an accident. In a mining accident, first responders are working against a myriad of dangers to assess the situation and rescue trapped miners. The robot can enter potentially dangerous situations ahead of rescuers to evaluate hazardous environments and help them determine how operations should proceed. The Gemini Scout mitigates many of the potential dangers and allows exploration and assessment without further endangering individuals. The robotic vehicle can operate in hostile, debris strewn, dark, muddy, high temperature, and explosive environments. It has extreme ground mobility including operation in up to 18 inches of water and ability to traverse large rubble piles and cross railroad tracks. The vehicle provides gas and temperature sensing as well as pan, tilt, zoom color and thermal camera video streaming back to an operator in a safe zone. The extreme mobility of the vehicle and the modularity of the platform allowing easy integration of sensors are directly applicable to many needs within Waste Management. The development of Gemini Scout was funded by National Institute of Occupational Safety and Health (NIOSH) and the primary customer and certification entity was Mine Safety and Health Administration (MSHA). Lessons-learned during development and steps leading to certification are also applicable to the development of systems for unique Waste Management sites. (authors)

42 ENGINEERING↗

Development of the Waste Acceptance Criteria for the Idaho National Laboratory Remote-Handled Low-Level Waste Disposal Facility - 19143

The Idaho National Laboratory (INL) Remote-Handled Low-Level Waste (RH LLW) Disposal Facility has been constructed, has received operational approval from the Department of Energy (DOE), and is expected to receive its first waste shipment in FY 2019. The RH LLW Disposal Facility will support the needs of INL and the Naval Reactors Facility (NRF). RH LLW destined for the facility includes waste currently in storage from previous programs and projects conducted at INL; newly generated waste from programs and projects conducted at INL; and waste from NRF spent fuel processing activities. This new facility supports RH LLW disposal needs for the ongoing mission of INL and NRF. Waste to be disposed of at the RH LLW Disposal Facility may exhibit dose rates that range from 0.002 Sv/hr to 600 Sv/hr. Waste types include resins and activated metals as well as surface-contaminated debris generated from existing and new missions. The total number of canisters currently planned for disposal at the RH LLW Disposal Facility is 939 with the possibility of future expansion. The projected waste volume to be disposed of is 3,100 m{sup 3}. The RH LLW Disposal Facility will receive a wide variety of RH LLW and is in preparations to receive its first canisters in FY 2019. Waste acceptance criteria (WAC) and the radioactive waste management basis have been developed and implemented in accordance with the applicable DOE Order. In order to ensure that DOE requirements and guidance were appropriately implemented in the RH LLW Disposal Facility WAC, the project worked closely with the DOE Low Level Waste Disposal Facility Federal Review Group (LFRG) representatives and followed the applicable DOE standard. This paper provides an overview of the development of the WAC, including waste and waste generator certification requirements, for the RH LLW Disposal Facility. The paper illustrates the importance of maintaining strong ties to the development and revision of the RH LLW Disposal Facility Performance Assessment (PA), Documented Safety Analysis, Facility Procedures, Readiness Reviews, DOE Order, and applicable Technical Standards. The paper also provides an overview of the RH LLW Disposal Facility, WAC generator certification requirements, distinctive challenges to acceptance of legacy waste, and the unique approach the RH LLW Disposal Facility has taken to ensure compliance with PA driven limits. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Development of a Comprehensive and Centralized Waste Management System - 19412

Information Systems Laboratories (ISL) has designed a new single, integrated, waste management and control system to administer all aspects of nuclear waste management. The overriding goal of the initiative is to provide federal, state, and local agencies with operational awareness, management, and programmatic support for all functions related to nuclear waste management. Over decades of waste management federal agencies have sponsored or directly paid for the development, operation, and control of multiple systems to track and control its waste - with varied success. Multiple contractors have generated disparate control systems/databases and literally mountains of data. Past approaches have not provided a single, integrated, real time data management system. ISL's analysis of past failed efforts has reveal four common symptoms: - Control/management systems that are not compatible; - Programmatic costs that increase with systems use and re-work; - Systems focused on specific sets of data; - Inaccurate or outdated data sets. An integrated waste management and control system that collects and displays real-time, accurate inventory, waste container certification, transportation certification, emplacement, and shipment related data improve operational awareness and overcomes these limitations. Using its vast knowledge and experience in developing numerous waste tracking and management systems, ISL has leveraged its own in-house knowledge and gathered requests from stakeholders all across the industry to design a system that meets the needs of users at all levels of the nuclear waste management process. Using the highly successful and widely used Waste Data System (WDS) designed for the Waste Isolation Pilot Plant as a core component, ISL has designed a system that greatly expands on the functionality of the WDS to exceed its current focus of management of Transuranic Waste shipments. The new system is designed to provide the ability to track a wide range of waste types from Transuranic, High Level, Low Level, Mixed, and any nuclear related material. The main focus of the system is to provide federal regulators a comprehensive and real-time oversight into the handling of all nuclear waste materials. Oversight activities include, but are not limited to, strategy development, projections, metrics, incentive development, tracking, budget review, government cost estimating, and integrated schedules. The major components of the system are summarized below: - The Centralized Waste Management System (CWMS), which will include assimilating and validating known sources of data into the CWMS. - The programmatic reporting support component, which will handle queries from regulators, track compliance with regulatory requirements, and maintain the dashboard for federal management. - Both the CWMS and the programmatic reporting support component will use a standard set of business rules that govern system operations and allow site and program specific needs and limits for all waste programs and types to be captured and maintained. This presentation will provide details of each component of the system detailing its use, interfaces with other components, and value to stakeholders. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Heterogeneous Nucleating Agent for High‐Boiling‐Point Nonhalogenated Solvent‐Processed Organic Solar Cells and Modules

Abstract High‐boiling‐point nonhalogenated solvents are superior solvents to produce large‐area organic solar cells (OSCs) in industry because of their wide processing window and low toxicity; while, these solvents with slow evaporation kinetics will lead excessive aggregation of state‐of‐the‐art small molecule acceptors (e.g. L8‐BO), delivering serious efficiency losses. Here, a heterogeneous nucleating agent strategy is developed by grafting oligo (ethylene glycol) side‐chains on L8‐BO (BTO‐BO). The formation energy of the obtained BTO‐BO; while, changing from liquid in a solvent to a crystalline phase, is lower than that of L8‐BO irrespective of the solvent type. When BTO‐BO is added as the third component into the active layer (e.g. PM6:L8‐BO), it easily assembles to form numerous seed crystals, which serve as nucleation sites to trigger heterogeneous nucleation and increase nucleation density of L8‐BO through strong hydrogen bonding interactions even in high‐boiling‐point nonhalogenated solvents. Therefore, it can effectively suppress excessive aggregation during growth, achieving ideal phase‐separation active layer with small domain sizes and high crystallinity. The resultant toluene‐processed OSCs exhibit a record power conversion efficiency (PCE) of 19.42% (certificated 19.12%) with excellent operational stability. The strategy also has superior advantages in large‐scale devices, showing a 15.03‐cm 2 module with a record PCE of 16.35% (certificated 15.97%).

Chemistry↗

International inter-comparison exercise on $${}^{153}\hbox {Sm}$$153Sm

Samarium-153 ( 153 Sm) is one of the many isotopes of interest to the nuclear forensics community. This short-lived radionuclide decays to stable europium-153 via beta emission, with subsequent de-excitation via gamma emission and internal conversion. Historical measurements of 153 Sm by gamma spectrometry and beta liquid scintillation counting have shown a low bias compared to beta proportional counting. In order to investigate this, four national laboratories jointly conducted an experimental inter-comparison exercise on a certified 153Sm sample, created from neutron activation of samarium-152. Radiometric measurements were conducted using gamma spectrometry, liquid scintillation, gas proportional counting, and passivated implanted planar silicon detectors and compared across the four institutions against the certificate. The results from this experiment are presented together with a number of conclusions which suggest that the current published cumulative fission yield for 153 Sm, as used by many laboratories, is approximately 15% high and is the likely cause of the previously observed historical bias.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

Structure/property (constitutive and spallation response) of additively manufactured 316L stainless steel

For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there is currently no broadly accepted “ASTM- or DIN-type” additive manufacturing certification process or AM-produced material specifications. Accordingly, design, manufacture, and subsequent implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. For this paper, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1 kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” AM state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The constitutive behavior as a function of strain rate and temperature was characterized and is compared to that of annealed wrought 316L SS plate material. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.7 and 6.5 GPa. The spall strength of AM-produced 316L SS and the recrystallized-AM-316L SS were found to decrease with increasing peak shock stress while the annealed wrought 316L SS spall strength remained essentially constant. Finally, the damage evolution, characterized using optical metallography and electron-backscatter diffraction (EBSD), was found to vary significantly across the three 316L SS microstructures while the three samples loaded to a peak shock stress of 6.5 GPa displayed only ~12% differences in spall strength.

316L SS↗

Isotopic fractionation studies of uranium and plutonium using porous ion emitters as thermal ionization mass spectrometry sources

Investigations of the isotope fractionation behaviors of plutonium and uranium reference standards were conducted employing platinum and rhenium (Pt/Re) porous ion emitter (PIE) sources, a relatively new thermal ionization mass spectrometry (TIMS) ion source strategy. The suitability of commonly employed, empirically developed mass bias correction laws (i.e., the Linear, Power, and Russell's laws) for correcting such isotope ratio data was also determined. Corrected plutonium isotope ratio data, regardless of mass bias correction strategy, were statistically identical to that of the certificate, however, the process of isotope fractionation behavior of plutonium using the adopted experimental conditions was determined to be best described by the Power law. Finally, the fractionation behavior of uranium, using the analytical conditions described herein, is also most suitably modeled using the Power law, though Russell's and the Linear law for mass bias correction rendered results that were identical, within uncertainty, to the certificate value.

07 ISOTOPE AND RADIATION SOURCES↗

Elucidating texture and grain morphology contributions to the micromechanical response of additively manufactured Inconel 625

Microstructural variation of additively manufactured (AM) metal components in comparison to wrought counterparts makes certification for critical applications a challenge. Microscale simulations leveraging modern computational tools may be used to supplement testing of AM microstructures, thus accelerating certification by reducing the number of experiments needed. However, as micromechanical response is closely tied to critical properties like fatigue-life and fracture, utilization of these simulations with macroscale experimental data alone is insufficient. One means to attain microscale experimental data is in situ diffraction data collected from synchrotron X-ray sources. In this work, such data were collected during in situ compression of AM Inconel 625 superalloy. Interpretation of experimental results was assisted by massive (8M element) complementary micromechanical simulations performed on sets of virtual microstructures generated using cellular automata. Together, micromechanical data from diffraction experiments and simulations were used to probe the effects of textured “track” microstructures generated during laser powder bed fusion and directional strength-to-stiffness on micromechanical response. Though fiber-averaged directional strength-to-stiffness ratios were expected to dominate given the high elastic anisotropy of the material, the combination of small variations in texture and specific grain configurations unique to AM microstructures lead to significant variability in micromechanical response after yield. The findings emphasize the importance of high-fidelity microstructural representation that captures key texture components and AM-specific morphology for property prediction of AM metals.

36 MATERIALS SCIENCE↗