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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 685 records · Page 38

Preliminary evaluation of a heat pipe heat exchanger on a regenerative turbofan

A preliminary evaluation was made of a regenerative turbofan engine using a heat pipe heat exchanger. The heat exchanger had an effectiveness of 0.70, a pressure drop of 3 percent on each side, and used sodium for the working fluid in the stainless steel heat pipes. The engine was compared to a reference turbofan engine originally designed for service in 1979. Both engines had a bypass ratio of 4.5 and a fan pressure ratio of 2.0. The design thrust of the engines was in the 4000 N range at a cruise condition of Mach 0.98 and 11.6 km. It is shown that heat pipe heat exchangers of this type cause a large weight and size problem for the engine. The penalties were too severe to be overcome by the small uninstalled fuel consumption advantage. The type of heat exchanger should only be considered for small airflow engines in flight applications. Ground applications might prove more suitable and flexible.

Kraft, G. A.↗

Experimental study of R452B and R454B as drop-in replacement for R410A in split heat pumps having tube-fin and microchannel heat exchangers

The objective of this study is to experimentally evaluate two residential split heat pumps using low-GWP refrigerants, i.e., R452B and R454B, and compare the results against R410A. In this work, each heat pump used the same model of two-speed scroll compressor, the same indoor blower and outdoor fan. However, they were distinguished by the indoor and outdoor heat exchanger types: tube-fin heat exchangers (TFHXs) in one case, and microchannel heat exchangers (MCHXs) in the other. The two heat pumps were extensively evaluated following the test conditions for two-speed SEER (cooling seasonal energy efficiency rating)/HSPF (heating seasonal performance factor) ratings.In general, these results show that R452B and R454B are good replacement candidates for R410A for heat pump using tube-fin heat exchangers and microchannel heat exchangers. R452B and R454B led to lower capacities. In the TFHX heat pump, on average, compared to the performance of R410A, the cooling capacity of R452B is 96%; the heating capacity of R452B is 91%; the cooling capacity of R454B is 95%, the heat capacity of R454B is 89%. In the MCHX heat pump, the cooling capacity of R452B is 97%; the heating capacity of R452B is 97%; the cooling capacity of R454B is 98%, the heat capacity of R454B is 97%. With respect to cooling and heating seasonal performances, in the TFHX heat pump, the SEERs of R452B and R454B are 1.5% lower than R410A. HSPFs of the three refrigerants are identical. In the MCHX heat pump, R454B has 7% higher SEER, and R452B has 2% higher SEER than R410A; in heating mode, R454B has the same HSPF as R410A, while R452B is 4% more efficient. The compressor lubricant overheating issue of R452B and R454B, at low ambient heating condition, high stage, should be noticed.

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Coevolution of inverse cascade and nonlinear heat front in shear flows of strongly coupled Yukawa liquids

Using classical molecular dynamics (MD) simulations, we report on the development and propagation of a nonlinear heat front in parallel shear flows of a strongly coupled Yukawa liquid. At a given coupling strength, a subsonic shear profile is superposed on an equilibrated Yukawa liquid and Kelvin Helmholtz (KH) instability is observed. Coherent vortices are seen to emerge towards the nonlinear regime of the instability. It is seen that while inverse cascade leads to a continuous transfer of flow energy towards the largest scales, there is also a simultaneous transfer of flow energy into the thermal velocities of grains at the smallest scale. The latter is an effect of velocity shear and thus leads to the generation of a nonlinear heat front. In the linear regime, the heat front is seen to propagate at speed much lesser than the adiabatic sound speed of the liquid. Spatio-temporal growth of this heat front occurs concurrently with the inverse cascade of KH modes.

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Experimental and Numerical Evaluation of the Thermal-Fluid Characteristics of the Helium-Cooled Modular Divertor with Multiple Jets Using a Reversed Heat Flux Approach

A single-finger unit of the Helium-Cooled Modular Divertor with Multiple Jets (HEMJ) with a plasma-facing surface (PFS) area of about 2 cm 2 has been studied in a helium (He) loop at He mass flow rates m˙ H ≤ 8 g/s and nearly prototypical conditions. Based on previous studies of the single finger of the HEMJ, our Georgia Institute of Technology group is planning to experimentally study larger divertors. Given that the HEMJ test section was heated with an induction heater and that it is impractical to scale this up to divertors with larger PFS areas, a reversed heat flux approach is being considered to measure heat transfer coefficients (HTCs). In this approach, the direction of the heat flux is reversed with water cooling and high-temperature He heating of the outer shell attached to the PFS. This work presents an initial experimental and numerical evaluation of this approach for a single HEMJ finger. Experiments with brass and copper-chromium-zirconium outer shells were conducted at dimensionless He mass flow rates or Reynolds numbers Re = 1 × 10 4 to 4.7 × 10 4 , an inlet pressure of 10 MPa, temperatures as great as 673 K, and maximum heat flux of 8.4 MW/m 2 . The experiments verify that the He-side HTCs are independent of the direction of the heat flux. Here, the results agree well with previous Nusselt number correlation and pressure loss coefficients for the HEMJ obtained using the normal heating approach.

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Dynamic System Simulation of the KRUSTY Experiment

The proposed KRUSTY experiment is a demonstration of a reactor operating at power. The planned experimental configuration includes a highly enriched uranium (HEU) reflected core, cooled by multiple heat pipes leading to Stirling engines for primary heat rejection. Operating power is expected to be approximately four (4) to five (5) kilowatts with a core temperature above 1,000 K. No data is available on any historical reactor employing HEU metal that operated over the temperature range required for the KRUSTY experiment. Further, no reactor has operated with heat pipes as the primary cooling mechanism. Historic power reactors have employed either natural or forced convection so data on their operation is not directly applicable to the KRUSTY experiment. The primary purpose of the system model once developed and refined by data from these component experiments, will be used to plan the KRUSTY experiment. This planning will include expected behavior of the reactor from start-up, through various transient conditions where cooling begins to become present and effective, and finally establishment of steady-state. In addition, the model can provide indicators of anticipated off-normal events and appropriate operator response to those conditions. This information can be used to develop specific experiment operating procedures and aids to guide the operators in conduct of the experiment.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

A Conceptual Design Study of a High Temperature Solar Thermal Receiver

A conceptual design was made for a solar thermal receiver capable of operation in the 1095 to 1650 C (2000 to 3000 F) temperature range. This receiver is designed for use with a two-axis paraboloidal concentrator in the 25 to 150 kW sub t power range, and is intended for industrial process heat, Brayton engines, or chemical/fuels reactions. Three concepts were analyzed parametrically. One was selected for conceptual design. Its key feature is a helical coiled tube of sintered silicon nitride which serves as the heat exchanger between the incident solar radiation and the working fluid. A mechanical design of this concept was prepared, and both thermal and stress analysis performed. The analysis showed good performance, low potential cost in mass production, and adaptability to both Brayton cycle engines and chemical/fuels production.

Robertson, C. S.↗

Wave Disk Generator

The Wave Disk Engine (WDE) is an innovative prime mover that works on the cutting edge principles of unsteady flow and combustion, and takes advantage of shock waves reducing mechanical parts in the energy conversion process. Currently the main devices to convert chemical energy into motion are the Gas Turbine, the Otto Engine (Gasoline), and Diesel Engine. All three devices use moving mechanical parts to transmit work internally for cycle completion. Such mechanical parts add inertia, weight, and cost to an engine and cause frictional losses reducing efficiency. The WDE is a device that uses principles of both: of internal combustion engines for heat addition, and gas turbine for extracting mechanical energy. It references the Humphrey cycle that is more efficient than the Otto, Brayton, or Diesel cycle. For work extraction, the WDE uses turbomachinery gas-expansion, which is known as a most efficient mechanical way of energy conversion. This is combined with constant volume combustion, which is known as a most efficient way of burning combustible (pressure gain combustion). The combination of high efficiency principles results in a design that has a potential beyond the current state-of-the-art efficiencies. The WDE uses shock waves for generating compression of ingested air or mixture, and confined combustion for generating effective heat release in a device that is relatively simple and cost-effective.

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Local Heat Transfer in the Combustion Chamber of a Hydrogen Diesel

By three-dimensional modeling, the local heat transfer in the combustion chamber of a traditional diesel is compared with that in a promising hydrogen diesel, which is based on the direct injection of gaseous hydrogen. The local heat transfer in the combustion chamber of a hydrogen diesel is analyzed, because it must be taken into account in the conversion of mass-produced diesel engines.

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CELCAP: A Computer Model for Cogeneration System Analysis

A description of the CELCAP cogeneration analysis program is presented. A detailed description of the methodology used by the Naval Civil Engineering Laboratory in developing the CELCAP code and the procedures for analyzing cogeneration systems for a given user are given. The four engines modeled in CELCAP are: gas turbine with exhaust heat boiler, diesel engine with waste heat boiler, single automatic-extraction steam turbine, and back-pressure steam turbine. Both the design point and part-load performances are taken into account in the engine models. The load model describes how the hourly electric and steam demand of the user is represented by 24 hourly profiles. The economic model describes how the annual and life-cycle operating costs that include the costs of fuel, purchased electricity, and operation and maintenance of engines and boilers are calculated. The CELCAP code structure and principal functions of the code are described to how the various components of the code are related to each other. Three examples of the application of the CELCAP code are given to illustrate the versatility of the code. The examples shown represent cases of system selection, system modification, and system optimization.

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Single Primary Heat Extraction and Removal Emulator (SPHERE) Power Transient Testing

For heat pipe cooled microreactor development, it is essential to understand the characteristics of heat pipes and how they function under a wide range of operating conditions. Modeling the startup and shutdown of heat pipe cooled microreactors has been a major challenge for the modeling code. Validating these parameters within the code is key for the development and licensing of heat pipe cooled microreactor designs. Idaho National Laboratory (INL) has completed testing on power transients of a heat pipe with a range of operating conditions. The resulting temperature profiles from this testing can be utilized to aid in the validation of the startup and shutdown portions of the heat pipe modeling code.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Hypersonic engine airplane integration

A summary of the research activities is presented along with the design and analysis of an integrated scramjet engine which utilizes heat conduction flames. The scramjet engine model described was tested at a freestream Mach number of 4.0 by personnel at the General Applied Science Laboratory. The research effort was primarily concerned with the interpretation and analysis of the experimental data. The mixing tests were conducted with cold ambient air, while the combustion tests were conducted with hot vitiated air. The purpose of the cold mixing tests was to determine the degree of mixedness of the fuel at the ignitor station so as to certify if the fuel injection conditions and fuel injectors locations were properly selected to give a uniform fuel concentration profile at the ignitor station. A second objective was to assess the influence of the fuel injection on the inlet flow. Several fuel injection configurations were tested.

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solar thermal power systems advanced solar thermal technology project, advanced subsystems development

The preliminary design for a prototype small (20 kWe) solar thermal electric generating unit was completed, consisting of several subsystems. The concentrator and the receiver collect solar energy and a thermal buffer storage with a transport system is used to provide a partially smoothed heat input to the Stirling engine. A fossil-fuel combustor is included in the receiver designs to permit operation with partial or no solar insolation (hybrid). The engine converts the heat input into mechanical action that powers a generator. To obtain electric power on a large scale, multiple solar modules will be required to operate in parallel. The small solar electric power plant used as a baseline design will provide electricity at remote sites and small communities.

Source record↗

Modular Heat Exchanger With Integral Heat Pipe

Modular heat exchanger with integral heat pipe transports heat from source to Stirling engine. Alternative to heat exchangers depending on integrities of thousands of brazed joints, contains only 40 brazed tubes.

Schreiber, Jeffrey G.↗

Design and experimental testing of a 150 kWh thermal battery using thermosiphons embedded in a concrete matrix for power plant flexible operation

One of the options for achieving the global temperature limitation of 1.5 °C target, for the mitigation of global warming, is based on the better penetration of renewables into the electrical grid. This has imposed a burden to fossil fuel fired power plants since they are required to operate away from their baseload mode to compensate for the inherent intermittence of the renewable power. Integrating energy storage with fossil plants is an option to achieve their needed flexibility. A cost competitive energy storage option for the solution is based on storing sensible heat in concrete. Here, this paper reports research results and development of a thermal battery cell (TBC) capable of operating at temperatures up to 425 °C. A novel concept consisting of a concrete matrix for sensible heat storage, engineered to provide enhanced thermal and mechanical properties, and twenty-two thermosiphon elements, engineered for dual action were designed and fabricated into a single thermal energy storage (TES) module. Research for the development of the components for the TBC was performed in the laboratory. Efficient heat transfer, to/from the storage media, was demonstrated under several charging and discharging conditions with a thermal storage capacity of 150 kWh th and a rapid discharge, making the TBC suitable for fast ramping when integrated with a fossil fuel fired power plant. Efficient radial heat transfer to the concrete was observed due to the well designed spacing and location of thermosiphons in the radial direction. A minimal temperature difference of 2 °C, between the thermosiphons bottom and top was obtained, demonstrating the isothermicity of those elements. An overall end-to-end TBC energy-to-energy round trip efficiency of 70% was achieved.

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