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Bifacial demonstration plant with 10 rows of single-axis trackers. Each row is independently monitored and grid tied. This project continues our work on bifacial photovoltaic modeling, field evaluation and standards development.
An alternating current (AC) harness for a photovoltaic (PV) system includes a wire assembly having a first end and a second end, the wire assembly having a plurality of lead wires, and at least one AC connection module positioned at a location along a length of the wire assembly between the first end and the second end. Further, the at least one AC connection module includes a first connection terminal electrically coupled to the plurality of lead wires of the wire assembly and constructed to electrically couple the wire assembly with an output of a first PV module of the PV system. The at least one AC connection module also includes a second connection terminal electrically coupled to the plurality of lead wires of the wire assembly and constructed to electrically couple the wire assembly with an output of a second PV module of the PV system.
The objective of this paper is to realize a universal dc-side controller for photovoltaic (PV) systems where the control is agnostic to the downstream converter configuration. To achieve this, the downstream power converter and its controls are manipulated into an effective power control loop that is then cast into a generalized multi-loop design framework. On the dc side, a nonlinear small-signal model of the PV input is realized exclusively in terms of PV datasheet parameters (i.e., open-circuit voltage, short-circuit current, and maximum power point). Finally, a linear controller is used to modulate the dc-side PV system with the generic downstream power controller. A Lyapunov candidate is proposed to analyze the stability of the interconnected system and provide a streamlined approach for the controller design. The proposed design is validated on a 1-kVA experimental setup that interfaces a PV module to the grid.
Perovskite materials use earth-abundant elements, have low formation energies for deposition and are compatible with roll-to-roll and other high-volume manufacturing techniques. These features make perovskite solar cells (PSCs) suitable for terawatt-scale energy production with low production costs and low capital expenditure. Demonstrations of performance comparable to that of other thin-film photovoltaics (PVs) and improvements in laboratory-scale cell stability have recently made scale up of this PV technology an intense area of research focus. Here, we review recent progress and challenges in scaling up PSCs and related efforts to enable the terawatt-scale manufacturing and deployment of this PV technology. We discuss common device and module architectures, scalable deposition methods and progress in the scalable deposition of perovskite and charge-transport layers. We also provide an overview of device and module stability, module-level characterization techniques and techno-economic analyses of perovskite PV modules.
Following the path of space PV collector development in its early stages, terrestrial PV technologies based upon single-crystal silicon have matured rapidly. Currently, terrestrial PV cells with efficiencies approaching space cell efficiencies are being fabricated into modules at a fraction of the space PV module cost. New materials, including CuInSe2 and amorphous silicon, are being developed for lowering the cost, and multijunction materials for achieving higher efficiency. Large grid-interactive, tracking flat-plate power systems and concentrator PV systems totaling about 10 MW, are already in operation. Collector technology development both flat-plate and concentrator, will continue under an extensive government and private industry partnership.
The operating efficiency of photovoltaic (PV) plants can be improved if damaged or degraded modules can be detected and identified. Currently, string-level power electronics can detect problems with modules or cabling but not locate them, which would facilitate addressing these issues. Here, we investigate the ability of spread spectrum time domain reflectometry (SSTDR) to both detect and locate/identify damaged cells and modules within a series-connected PV string. We tested the ability of SSTDR to detect and locate single-cell mini-modules and full-sized PV modules, which were intentionally damaged by impacts with a hammer (breaking the glass and damaging the silicon below) or by cutting through some or all busbars. Damage to the glass and silicon of cells was detected and located within a small string of minimodules. Busbar damage was detectable only if an open was created by cutting through all intercell busbars. Furthermore, physical impact damage to the glass and silicon of a full-sized PV module could be detected, but further development of signal processing is needed to achieve localization of such damaged modules within a string.
Herein, electroluminescence (EL) and thermal imaging are used to examine p–i–n metal halide perovskite (MHP) photovoltaic (PV) mini-modules (MA0.6FA0.4PbI3, 20 cells, 78 cm2) before and after indoor-accelerated stress testing or outdoor deployment. Distinct spatial patterns in the EL images emerge, which depend on the external stress conditions experienced by the mini-module. Imaging results highlight a distribution of dark speckle features that dominate after UV stress, attributed to widespread interfacial contact degradation. Lateral intensity gradients across cells dominate after thermal cycling (TC) stress, attributed to current crowding near scribe defects. While current–voltage analysis alone does not give full insight on the degradation process, this study shows that distinct degradation modes can be further defined by multimodal electro-optical imaging (i.e., EL combined with photoluminescence and dark lock-in thermography). Neither UV exposure nor TC-accelerated stress testing alone replicates the same degradation signatures observed after outdoor deployment, suggesting that multiple degradation modes occur under concurrent stressors outdoors. Finally, spatial characterization of degradation modes in MHP PV mini-modules before and after accelerated stress testing lays the groundwork for developing targeted accelerated stress testing procedures through comparison with outdoor aging.
Today's approach to deploying solar photovoltaics (PV) implicitly assumes that module technology is fixed. Solar panels are installed and expected to operate for the system life of 30 years or more. However, many PV technologies are improving rapidly along several dimensions, including cost, power conversion efficiency, and reliability. Periodic module replacement or planned repowering takes advantage of this technological improvement and counteracts predictable degradation. Here, we show that a module replacement strategy allows a competitive levelized cost of electricity to be achieved with an initial module lifetime of less than 15 years, assuming backward compatibility with the original system design. We also assess the life-cycle environmental impacts of module replacement and find that all commercial PV technologies offer benefits in the majority of impact categories, regardless of the replacement strategy, compared to today's electric generation mix. Module replacement can thus accelerate the market introduction and decarbonization impact of emerging PV technologies that have achieved a competitive module efficiency (=20%), cost (=$0.30/W), and lifetime (=10 years) and have the potential to improve further on all three metrics but lack decades-long field deployment experience.
Objectives were listed for four areas: engineering science, reliability physics, module development, and module performance and failure analysis. The engineering science efforts are to develop module design requirements for large-scale photovoltaic (PV) applications and to develop generic module and array design and construction technology to meet the needed performance, safety, reliability, and system interfaces. The reliability physics effort is to develop the technology for 30-year life modules. The module development efforts are to transfer new technology to PV manufacturers and their products, and to evaluate these advanced modules. The module performance and failure analysis efforts are to determine PV module performance, to identify needed development, and to assess suitability for large-scale use.
bifacialvf is a self-contained view factor (or configuration factor) model which replicates a 5-row PV system of infinite extent perpendicular to the module rows. Single-axis tracking is supported, and hourly output files based on TMY inputs are saved. Spatial nonuniformity is reported, with multiple rear-facing irradiances collected on the back of each module row. Bilinear interpolation code add-on to bifacialvf (description below) to pre-generate IV arrays and bifacial coefficients, and to examine the energy production with back side irradiance mismatch for either a portrait or landscape module. Included are IV curves and bifacial info for a Yingli (standard) module. Based on the publication: "A Practical Irradiance Model for Bifacial PV Modules" B. Marion, S. MacAlpine, C. Deline, A. Asgharzadeh, F. Toor, D. Riley, J. Stein, C. Hansen 2017 IEEE Photovoltaic Specialists Conference, Washington DC, 2017 URL: https://www.nrel.gov/docs/fy17osti/67847.pdf
bifacialvf is a self-contained view factor (or configuration factor) model which replicates a 5-row PV system of infinite extent perpendicular to the module rows. Single-axis tracking is supported, and hourly output files based on TMY inputs are saved. Spatial nonuniformity is reported, with multiple rear-facing irradiances collected on the back of each module row. Bilinear interpolation code add-on to bifacialvf (description below) to pre-generate IV arrays and bifacial coefficients, and to examine the energy production with back side irradiance mismatch for either a portrait or landscape module. Included are IV curves and bifacial info for a Yingli (standard) module. Based on the publication: "A Practical Irradiance Model for Bifacial PV Modules" B. Marion, S. MacAlpine, C. Deline, A. Asgharzadeh, F. Toor, D. Riley, J. Stein, C. Hansen 2017 IEEE Photovoltaic Specialists Conference, Washington DC, 2017 URL: https://www.nrel.gov/docs/fy17osti/67847.pdf
To achieve useful, fair, and cost-effective design qualification and type approval testing for PV inverters, two procedures were developed and demonstrated to evaluate the bus link capacitors and power transistor—and where applicable, its module—for long-term reliability. We evaluate the inverter under simulated use conditions with heat run tests to find the highest operating temperatures reached by these components. The procedures are demonstrated in this study with a 4-kVA class string inverter. The maximum temperature of the DC bus link capacitors was determined to be 76.4°C when the ambient temperature was at the inverter's maximum rated temperature of 60°C with derating occurring. On the other hand, the power transistor module's maximum temperature using the heat sink temperature as the index, 92.6°C, occurred in an ambient of 40.8°C when derating was not occurring. The conditions found for upper temperatures exhibited by these components are, respectively, proposed for implementation in the dry heat and thermal cycling tests in the IEC 62093 “Power conversion equipment for photovoltaic systems – Design qualification testing” international standard draft so that the levels applied in the tests are in proportion to those experienced in the field. Finally as a result, fairer evaluation of inverter reliability is realized.
The photovoltaic (PV) industry constantly aims for lower costs, higher-efficiency cells, and improved module designs. These trends lead to using new materials, designs, and manufacturing processes, resulting in a continually changing technological landscape. These changes can potentially introduce new, unknown degradation mechanisms and failure modes that are difficult to diagnose, analyze, test, and model. This introduces uncertainty into the expected lifetime of PV modules of 25 to 50 years. research efforts aim to achieve this while keeping performance degradation at a minimum for decades. This puts considerable pressure on improving the accuracy of long-term durability and reliability assessments. There is a need to organize the existing degradation data into an accessible format and to provide industry relevant tools for extrapolation from laboratory to field conditions. Because the core of this type of analysis involves calculations that are complicated but ubiquitous for many degradation processes, an enhanced predictive modeling framework will facilitate the analysis to help researchers keep up with the rapid pace of technological changes. In this work, we present an online tool that can be used to search for and analyze degradation information and extrapolate PV module performance and durability to field exposure. The tool will simplify many of the routine computational operations that are common to many degradation studies. The prediction tool will be built modular and published as open source, enabling users to expand on the existing framework. This repository will contain various degradation models and material parameters suitable for the reliability and durability assessment of materials and components deployed outdoors.
Different learning channels (i.e., learning from upstream actors, local network, global codified knowledge, etc.) coexist in firms’ technological innovation processes. Although firms are exposed to globalization and convenient communication and transportation tools, researchers still argue about the role of geography in technology innovation. Geographic proximity can facilitate knowledge spillover and network-building. Localized learning and the significance of geography indicate the importance of local knowledge in innovative activities. Local knowledge tends to be more closely aligned with local firms’ technological demand and easier to understand and absorb, because they are created and applied in the same context. However, following Schumpeter, innovation researchers believe that diverse knowledge, especially knowledge from external industries and geographically distant places, is a valuable source for innovation, especially disruptive innovation. Therefore, firms must balance different learning channels, especially between localized learning and global learning. However, it is still unclear about the extent to which localized learning is important for technology innovations and which factors influence the degree of localized learning. Meanwhile, most studies in the area of localized learning usually take no account of the international dimension and the interdependent of knowledge at different geographic scales. Different learning channels (i.e., learning from upstream actors, local network, global codified knowledge, etc.) coexist in firms’ technological innovation processes. Although firms are exposed to globalization and convenient communication and transportation tools, researchers still argue about the role of geography in technology innovation. Geographic proximity can facilitate knowledge spillover and network-building. Localized learning and the significance of geography indicate the importance of local knowledge in innovative activities. Local knowledge tends to be more closely aligned with local firms’ technological demand and easier to understand and absorb, because they are created and applied in the same context. However, following Schumpeter, innovation researchers believe that diverse knowledge, especially knowledge from external industries and geographically distant places, is a valuable source for innovation, especially disruptive innovation. Therefore, firms must balance different learning channels, especially between localized learning and global learning. However, it is still unclear about the extent to which localized learning is important for technology innovations and which factors influence the degree of localized learning. Meanwhile, most studies in the area of localized learning usually take no account of the international dimension and the interdependent of knowledge at different geographic scales. To address this research gap, this paper empirically investigated firms’ learning and innovation processes in relation to the geography. The aim is to answer the following three questions: 1) how does geographic distance influence knowledge spillover; 2) how technological characteristics influence knowledge acquisition choices as regards local vs. non-local knowledge? and 3) how do local and non-local knowledge affect the quality of innovation? The subject of our empirical inquiry is photovoltaic balance-of-systems (PV BOS) components. This choice is primarily motivated by two factors: (1) large-scale deployment of distributed solar PV technologies is widely considered to be an important piece in addressing the environmental impacts of the electricity sector, making PV an important technology to study; furthermore, there is a general consensus that the biggest barrier for a wider deployment of PV is the high price of non-module components, and (2) technological aspects of non-module components of PV systems make local conditions (climate, regulation, learning networks, etc.) salient, thus affording a rich empirical setting to explore the geography-innovation-economy interactions at the local level. We find that the localization effect of technological learning in the solar PV BOS industry is at state level, the number of citations-based linkages decreases with distance, and we also find that international knowledge significantly contributes to the quality of patents, which suggests that state border might be a barrier of current knowledge spillover, and only focusing on local innovation networks is not sufficient for promoting PV BOS innovation.
The Atmospheric Infrared Sounder (AIRS) is a key facility instrument in the NASA Earth Observing System (EOS) program, being implemented to obtain comprehensive long-term measurements of earth processes affecting global change. The instrument performs passive IR remote sensing using a high resolution grating spectrometer with a wide spectral coverage (3.7 - 15.4 m) directing radiation onto a hybrid HgCdTe IRFPA operating at 58K in a vacuum package cooled to 155K. The hybrid HgCdTe FPA consists of twelve modules, 10 with multiplexed photovoltaic detectors and two with individually leaded out photoconductive detectors. The complex FPA has a large optical footprint, 53 mm x 66 mm, and receives energy dispersed from the grating through a precision filter assembly containing 17 narrow band filters. The backside illuminated PV detector arrays are fabricated from P-on-n double layer LPE grown heterojunction detectors in a bilinear format of 50 m x 100 m detectors, with from 232 to 420 detectors per module. For the MWIR bands four PV modules cover the 3.7 m to 8.22 m region. Low detector capacitance and low noise preamplifiers in the ROIC are key to achieving high sensitivities in these bands. Uniform quantum efficiencies and detectivities exceeding 3E13 cm-rtHz/W have been achieved. The LWIR region is covered by six PV modules spanning 8.8 m to 13.75 m. High detector resistance and very low ROIC preamplifier input noise are key to achieving high sensitivity. A detectivity exceeding 2E11 cm-rtHz/W has been achieved at the longest wavelength. Two additional PC modules cover the longest spectral bands out to 15.4 m. This high performance multispectral focal plane has been built and integrated with the dewar assembly, and is currently being integrated with the complete AIRS sensor.
Photovoltaic (PV) connectors, which link modules in series and connect PV strings in parallel, have increasingly been recognized as a primary contributor to PV system failures and a source of numerous fire incidents. However, publicly available data on the rates and types of connector failures are scarce, primarily due to the proprietary nature of the information and the need for comprehensive analysis. This study represents the first large-scale investigation of harvested PV connectors, drawing from a dataset of 6276 connectors from residential rooftop solar systems across the United States. The outcome of this work is twofold: 1) we have established a rapid characterization method for large populations of harvested connectors, incorporating visual inspection, resistance measurements, and X-ray imaging; and 2) the analysis made possible by our rapid-processing method has revealed, for a population of connector models provided by a single rooftop installer, failure statistics and insights for various connector makes and models, installation practices, operating currents, and internal component displacements. This research identifies common failure modes that could be considered in future connector designs standards, and operations and maintenance practices, to ultimately improve the reliability of this vital component of PV infrastructure.
Bifacial photovoltaic systems oriented vertically facing east-west are an emerging design, targeting production in morning and afternoon hours and providing competitive annual energy yield to traditional south-tilted modules for high latitude locations. The accuracy of existing bifacial PV models when modules are oriented vertically has yet to be examined in detail. Here, we compare four bifacial PV irradiance models in ~150 locations between 15-80 degrees N on the utility-scale, finding higher inter-model deviations for vertical PV systems than south-tilted across all latitudes less than 75 degrees N. We validate model-predicted irradiance with test-site data collected in Golden, Colorado and Fairbanks, Alaska for E-W vertical and south-tilted arrays. View factor models agree with E-W vertical test-site data in Golden with RMSE=15%. Modelling error increases for the Alaskan test-site to RMSE values between 21-30%, driven in part by high albedo measurement uncertainty during snowy months.
A wide variety of sensors are used to monitor the irradiance incident on solar modules to evaluate the performance of photovoltaic (PV) systems. These instruments range from secondary standard pyranometers to photodiode-based pyranometers to reference cells. Although instruments are mounted in the plane of array of the modules, a wide range of results have been obtained. Some of these difference have been assumed to come from systematic uncertainties associated with the irradiance sensors. This study is an attempt to quantify these differences by comparing the output of selected thermopile pyranometers to photodiode-based pyranometers and reference cells on a horizontal surface, a fixed-tilt surface, and a one-axis tracking surface. This analysis focuses on clear-sky results from two sites with different climatic conditions. Several important features were observed. Photodiode-based pyranometers and reference cells produce widely different results under clear skies, especially at larger angles of incidence, even though both instruments are based on measuring the short-circuit current of solar cells. The difference is caused by the scattering of light as it passes through the glazing of the reference cell or the diffuser lens of the photodioded-base pyranometer. Both instruments are shown to have similar response to the spectral distribution of the irradiance when compared to the thermopile-based pyranometer, which has a response nearly independent of the wavelength of light used by PV modules.