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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRSDate not supplied

Battery Design and Orbital Debris Mitigation

This presentation reviews four typical spacecraft battery designs and discusses the benefits and drawbacks of each with respect to the NASA Orbital Debris Mitigation Requirements. These requirements address, among other things, accidental explosion probability while on orbit and reentry ground casualty risk. These probabilities, except for post-mission explosion, must be evaluated against quantitative thresholds. Ground casualty risk resulting from reentry can be assessed quantitatively using reentry demisability models. Some missions establish compliance with explosion probability limits using typical component or assembly reliability figures, while others cite more-restrictive certifications or similarity with past successful projects. NASA encourages – and seeks – standards and information exchange to aid end-users in estimating the probability of accidental explosion.

C Ostrom↗
NASA NTRSDate not supplied

Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) Mission Overview and Science Return

The Low-Earth Orbit (LEO) Flight Test of an Inflatable Decelerator (LOFTID) mission was the culmination of two decades of research and development led by NASA Langley Research Center for Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology. A HIAD aeroshell can be hard packed into a small volume for launch and then deployed prior to atmospheric entry for stable aerodynamic deceleration through the atmosphere. Much larger than traditional fixed diameter aeroshells that are constrained by the size of launch vehicle shrouds, inflatable decelerators create more drag and start the deceleration process in the upper reaches of the atmosphere with greater efficiency and stability. Large deployable heatshields enable spacecraft to carry bigger, heavier payloads, including scientific instruments and human support systems for planetary landing and exploration. The success of the LOFTID mission could enable new NASA missions to Mars (including access to higher altitudes than currently possible), Venus, and most solar system destinations with atmospheres, as well as cost-effective payload returns to Earth. With its unique 6m diameter inflatable heatshield, LOFTID was the first-of-a-kind orbital reentry flight, and the largest blunt body atmospheric entry of any kind. On November 10, 2022, the LOFTID aeroshell endured the harsh environments of atmospheric reentry while exhibiting stable aerodynamics through the entire spectrum of hypersonic, supersonic, transonic, and subsonic flight. The demonstration confirmed the HIAD technology structural and thermal performance as the aeroshell protected the 1100 kg Reentry Vehicle (RV) entering Earth’s atmosphere at 8 km/s, reaching Mach 30, and experiencing 9.5 g deceleration before deploying parachutes and gently splashing down in the Pacific Ocean, where it was recovered in excellent condition. The LOFTID aeroshell was exposed to an aeroheating environment representative of many Mars and LEO HIAD applications, and successfully demonstrated the ability of the heat-affected inflatable structure to withstand aerodynamic forces that exceeded those expected at Mars. This mission further demonstrated the viability of HIAD technology to deliver large payloads safely and accurately through an atmosphere via a controlled entry, descent, and landing. Whereas LOFTID was indeed a first-of-a-kind flight for an inflatable heatshield, its remarkable performance assured that it will not be the last of its kind.

J M Dinonno↗
NASA NTRSDate not supplied

Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) Mission Overview and Science Return

The Low-Earth Orbit (LEO) Flight Test of an Inflatable Decelerator (LOFTID) mission was the culmination of two decades of research and development led by NASA Langley Research Center for Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology. A HIAD aeroshell can be hard packed into a small volume for launch and then deployed prior to atmospheric entry for stable aerodynamic deceleration through the atmosphere. Much larger than traditional fixed diameter aeroshells that are constrained by the size of launch vehicle shrouds, inflatable decelerators create more drag and start the deceleration process in the upper reaches of the atmosphere with greater efficiency and stability. Large deployable heatshields enable spacecraft to carry bigger, heavier payloads, including scientific instruments and human support systems for planetary landing and exploration. The success of the LOFTID mission could enable new NASA missions to Mars (including access to higher altitudes than currently possible), Venus, and most solar system destinations with atmospheres, as well as cost-effective payload returns to Earth. With its unique 6m diameter inflatable heatshield, LOFTID was the first-of-a-kind orbital reentry flight, and the largest blunt body atmospheric entry of any kind. On November 10, 2022, the LOFTID aeroshell endured the harsh environments of atmospheric reentry while exhibiting stable aerodynamics through the entire spectrum of hypersonic, supersonic, transonic, and subsonic flight. The demonstration confirmed the HIAD technology structural and thermal performance as the aeroshell protected the 1100 kg Reentry Vehicle (RV) entering Earth’s atmosphere at 8 km/s, reaching Mach 30, and experiencing 9.5 g deceleration before deploying parachutes and gently splashing down in the Pacific Ocean, where it was recovered in excellent condition. The LOFTID aeroshell was exposed to an aeroheating environment representative of many Mars and LEO HIAD applications, and successfully demonstrated the ability of the heat-affected inflatable structure to withstand aerodynamic forces that exceeded those expected at Mars. This mission further demonstrated the viability of HIAD technology to deliver large payloads safely and accurately through an atmosphere via a controlled entry, descent, and landing. Whereas LOFTID was indeed a first-of-a-kind flight for an inflatable heatshield, its remarkable performance assured that it will not be the last of its kind.

John M DiNonno↗
NASA NTRSDate not supplied

Design and Qualification or the Low-Earth Orbit Flight Test of an Inflatable Decelerator(LOFTID) Payload Adapter Separation System (PASS)

On November 10, 2022, NASA and United Launch Alliance (ULA) launched Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) as a secondary payload on an Atlas V Centaur from Vandenburg Space Force Base (VSFB). After deploying the primary payload, JPSS-2, to a sun-synchronous orbit, the Centaur reoriented LOFTID for reentry, ejecting the Payload Adaptor to expose the stowed LOFTID reentry vehicle (RV). The Hypersonic Inflatable Aerodynamic Decelerator (HIAD) was then deployed and inflated, and the Centaur reoriented the RV to the desired entry attitude, spun the vehicle to roughly three rpm, and separated the reentry vehicle. After nearly half an orbit of free flight, LOFTID reentered the atmosphere at >8 km/sec, demonstrating stable flight from hypersonic entry through subsonic parachute deployment. A mission-unique Payload Adapter Separation System (PASS) enabled the successful LOFTID flight demonstration, allowing the launch vehicle to accommodate a superstack of two independent, similarly sized payloads. This paper discusses the design, development, and qualification of the LOFTID PASS along with lessons learned.

HIAD↗
NASA NTRS1965

The Role of Simulation in Space Technology, Part B

Conference on simulation of flight, convective and radiative heat transfer during reentry, material evaluation during atmospheric entry, and spacecraft communication during reentry

Convective Heat Transfer↗
NASA NTRS1966

Colloidal suspension simulates linear dynamic pressure profile

Missile nose fairings immersed in colloidal suspension prepared with various specific gravities simulate pressure profiles very similar to those encountered during reentry. Stress and deflection conditions similar to those expected during atmospheric reentry are thus attained in the laboratory.

Mc Cann, R. J.↗
NASA NTRS1971

Space shuttle: Heat transfer rate measurements on Convair booster (B-15B-2) and North American Rockwell orbiter (161B) at nominal Mach number of 8

Plotted and tabulated data from the thin-skin thermocouple phase of an experimental test program are presented. These data are representative of three events of simulated flight and are described as booster-orbiter ascent heating data, booster reentry heating data, and orbiter reentry heating data. The test was conducted in a 50-inch hypersonic tunnel b at a nominal Mach number of 8 and free-stream Reynolds number range of 700,000 to 3,700,000 per foot. The model employed was a 0.009 scale replica of the Convair B-15B-2 booster and North American Rockwell 161B orbiter.

Warmbrod, J. D.↗
NASA NTRS1972

Investigations of high power problems in space shuttle antenna designs

A study program is discussed which includes a survey of industry and government laboratories and was undertaken to determine the state of the art in dealing with problems of high power levels in reentry antenna design. A laboratory program to develop techniques for testing dielectric materials for effects on RF transmission is also considered, with emphasis on high power applications in space and reentry flights. The study program resulted in a set of guidelines for avoiding breakdown in antenna design. A discussion of temperature effects on dielectric breakdown is also given. From the laboratory program, a description is presented of techniques for (1) heating with a carbon arc image furnace, (2) temperature measurement (using thermocouples and an infrared pyrometer), (3) mass spectrometric monitoring of outgassing, (4) testing for RF breakdown in both heated dielectrics and the dielectric/air and dielectric/plasma interfaces. Data and observations are reported from technique development using candidate shuttle materials falling into three categories: (1) lightweight refractory foams, (2) dense RF window materials, and (3) ablative materials.

Taylor, W. C.↗
NASA NTRS1972

Study of critical defects in ablative heat shield systems for the space shuttle

Results are presented from an investigation to determine the effects of fabrication-induced defects on the performance of an ablative heat shield material in a simulated space shuttle reentry environment. Nondestructive methods for detecting the defects were investigated. The material considered is a fiber-filled, honeycomb-reinforced, low-density elastomer. Results were obtained for density variations, voids, fiber bundles, crushed honeycomb, undercut honeycomb, unbonded areas, face sheet delaminations, and cure variations. The data indicate that, within reasonable tolerances, the fabrication defects investigated are not critical in terms of reentry performance of the heat shield.

Thompson, R. L.↗
NASA NTRS1972

Determination of pilot and vehicle describing functions from the Gemini 10 mission

Three types of manual control maneuvers conducted during the Gemini-10 mission have been analyzed in order to measure and document the describing function of the pilot, the vehicle and the pilot-vehicle combination during an actual space mission. Measurements made from the data records of the reentry maneuver (a single axis control task) indicate that the pilot's control behavior changes during critical portions of the reentry. Measurements made of the deorbit maneuver and of a terminal phase initiation maneuver (three axis tasks) show that the pilot assigns priorities to the separate axes and controls them differently. His control technique is also influenced by the magnitude of the thrust disturbance present during the maneuvers. The results for all three types of maneuvers show that the pilot adapts to the nonlinear spacecraft control system in such a way that the combined pilot-vehicle dynamics take the form of the linear crossover model.

Edwards, F. G.↗
NASA NTRS1972

A space qualified radiation source holder

A radiation source holder was developed to permit controlled exposure of biological material to a gamma-emitting radiation source during flight in a recoverable earth-orbiting satellite. A unique spring drive mechanism, activated by real time commands from the ground station, moved the Sr-85 source from a shielded position to the exposed position and then back to the shielded condition before reentry and recovery. A fail-safe feature utilized the reentry deceleration force to ensure that the source would be in a shielded position during the recovery operations. The device was successfully flown on Biosatellite 2.

Polaski, L. J.↗
NASA NTRS1972

Sonic-boom ground-pressure measurements from Apollo 15

Sonic boom pressure signatures recorded during the launch and reentry phases of the Apollo 15 mission are presented. The measurements were obtained along the vehicle ground track at 87 km and 970 km downrange from the launch site during ascent; and at 500 km, 55.6 km, and 12.9 km from the splashdown point during reentry. Tracings of the measured signatures are included along with values of the overpressure, impulse, time duration, and rise times. Also included are brief descriptions of the launch and recovery test areas in which the measurements were obtained, the sonic boom instrumentation deployment, flight profiles and operating conditions for the launch vehicle and spacecraft, surface weather information at the measuring sites, and high altitude weather information for the general measurement areas.

Hilton, D. A.↗
NASA NTRS1972

Flight and ground tests of a very low density elastomeric ablative material

A very low density ablative material, a silicone-phenolic composite, was flight tested on a recoverable spacecraft launched by a Pacemaker vehicle system; and, in addition, it was tested in an arc heated wind tunnel at three conditions which encompassed most of the reentry heating conditions of the flight tests. The material was composed, by weight, of 71 percent phenolic spheres, 22.8 percent silicone resin, 2.2 percent catalyst, and 4 percent silica fibers. The tests were conducted to evaluate the ablator performance in both arc tunnel and flight tests and to determine the predictability of the albator performance by using computed results from an existing one-dimensional numerical analysis. The flight tested ablator experienced only moderate surface recession and retained a smooth surface except for isolated areas where the char was completely removed, probably following reentry and prior to or during recovery. Analytical results show good agreement between arc tunnel and flight test results. The thermophysical properties used in the analysis are tabulated.

Olsen, G. C.↗
NASA NTRS1972

In-flight angular alignment of inertial navigation systems by means of radio aids

The principles involved in the angular alignment of the inertial reference by nondirectional data from radio aids are developed and compared with conventional methods of alignment such as gyro-compassing and pendulous vertical determination. The specific problem is considered of the space shuttle reentry and a proposed technique for the alignment of the inertial reference system some time before landing. A description is given of the digital simulation of a transponder interrogation system and of its interaction with the inertial navigation system. Data from reentry simulations are used to demonstrate the effectiveness of in-flight inertial system alignment. Concluding remarks refer to other potential applications such as space shuttle orbit insertion and air navigation of conventional aircraft.

Tanner, W.↗
NASA NTRS1973

Oxidation at through-hole defects in fused slurry silicide coated columbium alloys FS-85 and Cb-752

Metal recession and interstitial contamination at 0.08-centimeter-diameter through-hole intentional defects in fused slurry silicide coated FS-85 and Cb-752 columbium alloys were studied to determine the tolerance of these materials to coating defects. Five external pressure reentry simulation exposures to 1320 C and 4.7 x 1,000 N/sq m (maximum pressure) resulted in a consumed metal zone having about twice the initial defect diameter for both alloys with an interstitial contamination zone extending about three to four initial defect diameters. Self-healing occurred in the 1.33 x 10 N/sq m, 1320 C exposures and to a lesser extent in internal pressure reentry cycles to 1320 C and 1.33 x 100 N/sq m (maximum pressure).

Levine, S. R.↗