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DEVELOPMENT OF TRANSIENT FISSION GAS RELEASE CAPABILITIES TO STUDY HIGH BURNUP COMMERCIAL FUEL PERFORMANCE UNDER LOSS OF COOLANT ACCIDENT CONDITIONS

The contribution of transient fission gas release to the burst behaviour of high burnup fuel during a loss of coolant accident (LOCA) for commercial light water reactors is a complex phenomenon that is not fully understood. During the temperature ramp associated with a LOCA, there is significant, additional transient fission gas release in excess of steady state fission gas release from normal operation. The timing of this release and the various conditions that impact this release warrant further study. To better characterize this phenomenon, a system was developed to capture and characterize fission gas released from irradiated fuel during simulated LOCAs. This system is an upgrade to the existing Oak Ridge National Laboratory Severe Accident Test Station LOCA test apparatus and detects fission gas by gamma counting cryogenically cooled cold traps and by using an online gas mass spectrometer. The examined fuel can be pressurized or open to the furnace atmosphere. The design and operation of this new capability are discussed. Results from the first tests on high burnup fuel are presented. In the initial test, the LOCA relevant transient fission gas release was 5.3% for an unpressurized segment. Post-test microscopy on the tested samples is presented to demonstrate the likely radial source of transient fission gas release.

Harp, Jason↗

Rethinking of Zircaloy Embrittlement Criteria for Improving Safety Margin of Light Water Reactor

Zircaloy embrittlement criteria have become a basis for the current emergency core cooling system (ECCS) criteria to maintain the coolable geometry. U.S. NRC has considered that retaining adequate cladding ductility is a simple and effective way for ensuring the structural integrity of fuel rods under the accident conditions. Considering this, the current ECCS criteria limits the peak cladding temperature(PCT) to be 1204 deg. C, and equivalent cladding reacted (ECR) to be 17%, calculated by the Baker-Just equation. However, the criteria were established based on the experimental investigations in early 1970's and it has inevitably limitations, in particular, about hydrogen embrittlement with burnup. As a consequence, the new draft-rule proposes a relation that gives rise to a decreasing ECR limit with respect to pre-transient hydrogen content by U.S NRC. The regulation of Japan is quite different from that of U.S. NRC. This rule is set to assure structural integrity of ruptured fuel rods upon water-quenching. Recently, Japanese Atomic Energy Agency (JAEA) conducted integral fuel rod thermal shock tests with high burnup claddings. These investigations confirmed that the original criteria (PCT 1200 deg. C, ECR 15% calculated by Baker-Just equation ) still successfully guarantee fuel rod structural integrity upon thermal shock and concluded that the high-burnup effects are inconsiderable as the thermal-shock fracture boundary is not significantly reduced. Hence, there exists an obvious disagreement between the embrittlement-based and the thermal shock fracture-based criterion particularly when it comes to the high burnup consideration. The one of them can be adopted to define safety limit and safety margin which is the difference between the regulation limit and actual value of the parameter. Also, it is worth noting that the temperature limit (1204 deg. C) of the Zircaloy embrittlement criteria has not been altered since it was first determined in 1970's. Such a qualitative concern alone should not limit further discussions on the potential increase in the temperature limit. Indeed, there is ample experimental evidence that supports the possibility that Zircaloy ductility can be maintained beyond 1204 deg. C if it is oxidized for a limited time period. The increase in the temperature margin can lead to a reactor power uprate, or allow an increased accident coping time. This paper aims to achieve a comprehensive understanding of an engineering compatibility between nuclear fuel behaviors, safety system, and safety criteria, in the pursuit of increasing safety margin of LWRs. Specifically, this study presents a revision the current temperature limit (1204 deg. C) with adjustable ECR levels through an extensive literature review. And the impact of this temperature limit on the actual design basis accident margin is discussed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Advanced Fuels Campaign 2019 Accomplishments

The mission of the Advanced Fuels Campaign (AFC) is to perform or support research, development, and demonstration (RD&D) activities to identify and mature innovative fuels and cladding materials and associated technologies with the potential to improve the performance and safety of current and future reactors; increase the efficient utilization of nuclear energy resources; contribute to enhancing proliferation resistance of the nuclear fuel cycle; and address challenges related to waste management and ultimate disposal. AFC pursues its mission objectives using a goal-oriented, science-based approach that seeks to establish a fundamental understanding of fuel and cladding behaviors under conditions that arise during fabrication, normal steady-state irradiation, off-normal transient scenarios, and storage/disposal. This approach includes advancing the theoretical understanding of fuel behavior, conducting fundamental and integral experiments, and supporting the mechanistic, multi-scale modeling of nuclear fuels to inform and guide fuel development projects, advance the technological readiness of promising fuel candidates, and ultimately support fuel qualification and licensing initiatives. In the area of advanced tools for the modeling and simulation of nuclear fuels, the AFC works in close partnership with the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, participating with NEAMS in developing mechanistic fuel behavior models and providing experimental data to inform and validate its most advanced tools. Specifically, AFC objectives in thecoming five year horizon include: 1. support the industry-led development of Accident Tolerant Fuel (ATF) technologies with improved reliability and performance under normal operations and enhanced tolerance during hypothetical accident scenarios, with implementation of lead test rods/assemblies of one or more ATF concepts in commercial reactor(s) by or before 2022 and batch reloads of near-term concept(s) in the 2023-2026 timeframe; 2. lead research and development on innovative fuel and cladding technologies for applications to future advanced reactors, especially fast-spectrum reactors, including reactors that utilize both once-through and recycle scenarios; 3. continue the development and demonstration of a multi-scale,science-based approach to fuel development and testing, andcontribute to the establishment of a state-of-the-art R&D infrastructure necessary to accelerate the development of new fuel concepts; and collaborate with NEAMS on the development and validation of multi-scale, multi-physics, and increasingly predictive fuel performance models and codes. 4. collaborate with NEAMS on the development and validation of multi-scale, multi-physics, and increasingly predictive fuel performance models and codes.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

CHI Research. Final Technical Report

The spherical tokamak is a leading candidate for a Fusion Nuclear Science Facility (FNSF) due to its compact size and modular configuration. It is highly desirable for the FNSF to be compact in size and simpler in configuration. Since the central solenoid cannot be used for driving current during the steady-state phase, the tokamak design would also be simplified if it could be built without the solenoid, and it would allow access to lower aspect ratio configurations. Great progress has been made in developing Transient CHI as a viable solenoid-free plasma start-up method. These are: (a) The generation of closed flux current in HIT-II and NSTX, and the successful coupling of this current to induction from the central solenoid, (b) the generation of 0.1 MA closed flux current in HIT-II and demonstration of CHI plasma quality similar to that produced inductively, (c) the generation of a record 0.2 MA of closed flux current in NSTX and the coupling of the CHI-produced discharge in NSTX to induction with subsequent transitioning to a high-performance H-mode discharge when neutral beams were injected and (e) CHI-started discharges to which induction has been applied have ramped-up to 1 MA in NSTX with record low flux consumption. Modeling of the CHI process using TSC and NIMROD has led to a much-improved understanding of the physics of magnetic reconnection leading to large volume flux closure. The NIMROD results indicate that this reconnection mechanism scales to arbitrarily high toroidal field and can be either axisymmetric Sweet-Parker like reconnection or it can be enhanced through plasmoid formation. Motivated by the exciting experimental and modeling results from HIT-II and NSTX, we explored the application of CHI to a reactor configuration, and identified methods for enabling CHI capability in a FNSF-sized experiment. In the first, proven, concept referred to as "NSTX-like", the entire blanket structure is insulated from the vessel using insulating supports. In the second configuration referred to as "DIII-D - like", a toroidal insulated electrode is placed on top of the blanket structure to shield the insulator from neutrons, allowing more than six years of full power operations before insulator replacement. The second concept requires an experimental test for concept validation. To test this second concept, during the period of 2013 to 2016, we designed and implemented a new simpler design CHI configuration on QUEST. Initial TSC modeling and experimental results suggests that work on QUEST may lead to a simpler Transient CHI configuration for a ST-FNSF. Transient CHI is now also in the process of being implemented on the PEGASUS ST at the University of Washington to study very high-current start-up potential of transient CHI.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Representative-cell-based Modeling of HTTF in SAM

Although the current nuclear power market is primarily occupied by the light water reactors (LWRs), the TRISO-fueled helium-cooled graphite-moderated high temperature gas reactors (HTGRs) are drawing growing attention as the nuclear power industry marches towards more advanced systems. Compared to that of conventional LWRs, the thermal hydraulics of HTGR cores show extra complexity from their multi-scale heat transfer mechanisms with varying importance during different operation modes or transient stages. The modeling of HTGR cores for the system analysis purpose therefore faces the challenge of reaching reasonable fidelity and accuracy while maintaining sufficient simplicity. Previous development and validation efforts have demonstrated that a “2-D ring model” with reasonable performance can be implemented in the System Analysis Module (SAM) for prismatic HTGR cores. In the current project, an alternative modeling methodology based on “representative cells” is proposed for the typical prismatic core of HTGRs. Different from the previous ring model approach, the proposed methodology first separately models and then combines the small- and large-scale thermal conductions, by connecting representative local heat transfer units (cells) with effective core- wise thermal resistance. A modeling practice for an integral high-temperature test facility (HTTF) elaborates the modeling details. Steady-state validation of the resultant candidate model is performed against a higher-resolution benchmark from a 3D-1D coupled simulation, which shows satisfactory prediction with reasonably captured global parameters and well-represented temperature fields. A postulated pressurized conduction cooldown (PCC) is also simulated and analyzed, demonstrating the model’s capability of transient prediction with physically captured phenomena resolved in both small and large temporal and spatial scales. In general, the current work achieves a preliminary success in proposing a methodology using representative cells to model prismatic HTGR cores in SAM. Future efforts are envisioned with more validation activities and with potential modeling improvements to eventually achieve the high confidence on a high-fidelity robust modeling methodology with reasonable accuracy.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

METHOD FOR EXPOSING IRRADIATED FUEL CLADDING TO RAPID THERMAL TRANSIENTS

Reactor core materials exposed to rapid thermal transients during accidents can experience significant changes in mechanical properties as irradiation hardness is recovered. Understanding material performance during transients using computer modeling requires accurate descriptions of mechanical property evolution with time and temperature. A simple experimental capability was developed to expose irradiated Zircaloy to a simulated thermal transient using immersion in molten tin (at 675°C) to rapidly heat and hold before rapidly cooling with a water quench. Multiple heating-cooling cycles using a nonirradiated tensile specimen showed simplicity and viability. Based on preliminary test results, a robust system was established for routine evaluation of simulated thermal accident scenarios in the Low Activation Materials Design and Analysis (LAMDA) laboratory at Oak Ridge National Laboratory (ORNL). This paper summarizes system development and nonirradiated Zircaloy commissioning test results. Future experiments will conduct tensile tests on irradiated Zircaloy after various rapid temperature profiles.

Byun, TS↗

RCCS Testing with the Water-based NSTF: Year-1 Single-Phase Results

Under support from the Department of Energy (DOE) and the Office of Advanced Reactor Technologies (ART), a large scale test facility has been constructed to generate validation data for passive decay heat removal systems of advanced reactors. Located at Argonne National Laboratory, the Natural convection Shutdown heat removal Test Facility (NSTF) reflects key features of a ½ scale, water-based, Reactor Cavity Cooling System (RCCS). This report serves as a summary of the single-phase testing results obtained during the programs first year of matrix testing. An introduction to the high-level program objectives is first presented, followed by a brief summary of facility design, instrumentation, and control systems. Details of the NQA-1 driven test method are included, which govern the programs quality assurance requirements and provide a background for the testing strategy and procedures. Checkout activities, including verification of gross system mass and energy balances, heat loss quantification, and isothermal facility characterization, were performed early in the first year and results presented in this report. These tests have identified relevant facility characteristics such as K-factors, frictional pressure losses, parasitic heat loss rates, and transient heating response. Results are then presented from four accepted matrix tests where the facility established a steady-state, single-phase mode of flow operation. All matrix tests were performed with an identical top-level procedure: first initiating a heater power ramp to target levels, and then holding power levels constant until the facilities structural members and network piping reached thermal equilibrium. Upon obtaining stable thermal and hydraulic conditions, active cooling was initiated off of the bulk storage tank to maintain constant riser inlet temperatures of 30°C. This steady-state period was then held for a minimum required duration, at which point the heaters were ramped down and test concluded. The two baseline tests completed reflect conditions prototypic to the full scale plant at both normal operation, and design basis Depressurized Loss of Forced Cooling (DLOFC) conditions. These parameters are defined by full RCCS decay heat loads of 1.4 MWt and 2.1 MWt, which translate to NSTF scale thermal power levels of 34.4 kWt and 51.6 kWt, respectively. Two additional tests were also conducted, which repeated baseline cases but included modification by single parameter variations in decay heat load, or heater power, at 700 kWt, and 2.8 MWt. Finally, a scoping test was performed to demonstrate the facilities ability to operate in a two-phase mode of operation. The facility successfully operated for a 3-hour period at this mode, reaching peak inventory temperatures of 105°C and condensing approximately 50 gallons of boil-off inventory. The testing parameters for this demonstration were based off the design basis DLOFC condition, and will be the reference for new baseline cases as the program moves forward with two-phase matrix testing.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Benchmark Specifications for TREAT Tests M5, M6, and M7

Detailed information describing three TREAT tests performed on metallic fuels has been collected and organized for use as a benchmark in evaluating the performance of metallic fuel models and codes. The tests, designated M5, M6, and M7, subjected EBR-II-irradiated fuel pins to a single type of overpower transient (at prototypical conditions with full coolant flow and an exponential power rise on an 8 second period) in flowing sodium loops. Six fuel pins were tested; five were ternary (U-19Pu-10Zr) alloy fuel clad in D9 with burnup ranging from 0.8 to 9.8 at. %, and one was binary alloy fuel (U-10Zr) clad in HT9 with 2.9 at. % burnup. The information gathered from the test records is expected to be useful for pre-transient characterization of the irradiated fuel pins as well as the transient analysis of the metallic fuel when subjected to severe accident conditions. This report presents benchmark specifications for the M5, M6, and M7 TREAT tests, identifies where primary sources of benchmark-related information can be found, and includes background information to help a user of the data understand their applicability and limitations.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

A New 1D Model for Thermal Mixing and Stratification in Advanced Reactor Transients

Thermal mixing and stratification in large pools and enclosures play a critical role in the safety and performance of pool-type nuclear reactors, particularly during transient scenarios involving significant temperature differences between incoming and bulk coolant. Accurate modeling of these phenomena is essential for predicting system behavior and supporting passive safety features such as natural circulation. Here, this paper presents a new 1D model for thermal mixing and stratification, developed and implemented in the SAM code. The model represents a large pool as 1D coolant jet channels and zero-dimensional bulk pool volumes, enabling the simulation of a wide range of flow configurations, including hot and cold jet interactions, stratified layers, and the influence of complex geometries such as ceilings, free surfaces, and internal obstacles. Heat exchange between jet and pool regions is governed by closure relations calibrated against 3D computational fluid dynamics (CFD) simulations. The model improves upon earlier approaches by incorporating time-dependent jet characteristics and capturing the associated delay effects more accurately. Code-to-code comparisons and validation against experimental data from the Thermal Stratification Test Facility demonstrate the model’s accuracy and flexibility. This work offers two key contributions: (1) an efficient and robust method for simulating thermal mixing and stratification at the system level, eliminating the need for external coupling between system analysis codes and CFD, and (2) a significant enhancement of SAM’s capabilities to analyze thermal stratification phenomena in advanced reactor systems.

SAM↗

FAST-1.0 Software Acceptance Testing Report

The purpose of this document is to detail the software testing of FAST-1.0 through unit, integration, and assessment tests. More than 400 tests were designed to provide coverage of the requirements for FAST-1.0. These requirements were developed in the NRC Statement of Work (SOW) for NRC Agreement Number NRC-HQ-25-14-D-001 and are transcribed to this document as part of the Software Quality Assurance Plan for the FAST Code System, PNNL-28767. FAST 1.0 represents the merger of the FRAPCON and FRAPTRAN codes and as such FAST-1.0 performs steady state and transient fuel performance calculations described below. FAST-1.0 calculates the steady state response of light-water reactor fuel rods during long-term burnup. The code calculates temperature, pressure, and deformation of a fuel rod as functions of time-dependent fuel rod power and coolant boundary conditions. The phenomena modeled by the code include: 1) heat conduction through fuel and cladding to the coolant; 2) cladding elastic and plastic deformation; 3) fuel-cladding mechanical interaction; 4) fission gas release from the fuel and rod internal pressure; and 5) cladding oxidation. FAST is used to perform independent calculations for regulatory evaluations of fuel performance under normal operation and anticipated operational occurrences (AOOs). FAST calculates the temperature and deformation history of a fuel rod as a function of time-dependent fuel rod power and coolant boundary conditions. The phenomena modeled by FAST include: 1) heat conduction; 2) heat transfer from cladding to coolant; 3) elastic-plastic fuel and cladding deformation; 4) cladding oxidation; 5) fission gas release; and 6) fuel rod gas pressure. FAST code assessment, development and maintenance drive a significant portion of the NRC fuel research activities and the tools are used in a substantial number of regulatory products. Given the centrality of the FAST code to the effectiveness of fuel research, it is critical to assess, develop and maintain this tool.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Comparative post-irradiation examination of high burnup U-19Pu-10Zr: Assessing steady-state irradiation behavior against historical and modeled fuel performance

Here, the development of next-generation sodium-cooled fast reactors necessitates comprehensive research on metallic fuels to maximize economic performance while ensuring safe operation. In this study, we investigated the steady-state irradiation behavior of two high burnup U-19Pu-10Zr fuel pins, DP-36 and DP-40, in preparation for planned safety testing. Post-irradiation examination (PIE) was performed to quantify fuel column elongation, regions of low-density at the top of the fuel column, pin deformation, fission product distribution, fractional fission gas release, microstructural evolution, and fuel constituent redistribution. Benchmarking against existing PIE data from U-19Pu-10Zr fuel pins irradiated in EBR-II revealed consistent patterns in fuel column elongation and cladding diametral strain. However, both pins exhibited longer low-density structures, and destructive examination of DP-36 revealed more complex constituent redistribution patterns compared to previously reported data for ternary fuel pins. The steady-state irradiation of both pins was also modeled using BISON. Comparisons of PIE results with modeled predictions showed overall agreement in fractional fission gas release but consistent overestimation of axial and radial swelling due to gaseous and solid swelling models. These findings underscore the critical importance of pre-test characterization on test and sibling pins to accurately capture steady-state fuel behavior ahead of transient testing, thus establishing a baseline for post-test comparison. Additionally, these analyses identified key data gaps that warrant further investigation to improve the understanding and prediction of fuel swelling, thereby enhancing the synergy between modeling and experimental efforts in supporting accident testing.

BISON↗

Thermal Analysis Evaluations Using the Dry Cask Simulator

Different thermal analysis models were developed to simulate the dry cask simulator (DCS). The DCS is an experiment designed to simulate dry storage of a single boiling water reactor fuel assembly under a variety of heat loads and internal pressures. The DCS was set up and tested in both a vertical and horizontal configuration to determine cladding temperatures in vertical and horizontal dry cask storage systems. The models included a detailed STAR-CCM+ model with the fuel assembly geometry explicitly modeled, a porous STAR-CCM+ model with the fuel assembly geometry modeled as porous media region with calculated effective properties, and a COBRA-SFS model. COBRA-SFS is a thermal-hydraulic code developed for steady-state and transient analysis of multi assembly spent-fuel storage and transportation systems. STAR-CCM+ is a commercial computation fluid dynamics (CFD) code. Both a detailed and porous STARCCM+ model were developed to look at the effective thermal conductivity (keff) approach to modeling a fuel assembly. A keff fuel model is typically model in CFD thermal analyses due to its significantly lower computational costs. The models were run for a combination of low and high canister pressures (100 kPa and 800 kPa) and low and high internal heat loads (0.5 kW and 5 kW). Results from all three models were compared against experimental data taken from the DCS for the peak cladding temperature (PCT) and inlet air mass flow.

Suffield, Sarah R.↗

Experimental Data Sets for CFD Calculations of Flow and Heat Transfer in Deformed Fuel Assemblies

Liquid-metal fast-breeder reactors (LMFBRs) have traditionally used fuel assemblies consisting of a hexagonal array of pins enclosed in a hexagonally shaped duct. Each fuel pin is surrounded by a wire that is wrapped in a helical configuration, which is used to separate the pins sufficiently to allow sodium coolant to flow through the assembly. The helical wire wrap also promotes mixing of the coolant. Experience with these assemblies has shown that they begin to deform with time during normal operation leading to significant changes in core thermal-hydraulics. For example, deformations of assemblies in the Experimental Breeder Reactor-2 and the Fast Flux Test Facility led to pin overheating resulting from pin-to-duct and pin-to-pin contact. This problem is well known and was investigated extensively in the 1970's and early 1980's. This was a period, however, before the development of modern Computational Fluid Dynamics (CFD) computer codes. Therefore, the experiments performed at the time did not record their results in sufficient detail to be useful for compiling validation datasets for CFD codes. Most of the experiments focused only on bulk measurements, such as the pressure drop across the bundle. When the effects of deformation of the fuel assembly were investigated, the studies performed to quantify these effects considered only bare pins without the wire wrap. With the resurgence of interest in LMFBRs in recent years, particularly in designs that leverage long-life performance of the fuel, the need has arisen for data that are suitable for the validation and benchmarking of CFD codes to predict the thermal-hydraulic behavior of flow in wire-wrapped fuel bundles. Such data must include high-resolution, transient, full-field measurements of the fluid velocity and temperature and an accurate record of the test conditions, including a precise description of the geometry. This paper describes a project to produce a validation-quality set of data that can be used to benchmark CFD codes for modeling flow and thermal performance in wire-wrapped fuel assemblies of the kind used by LMFBR designs. In addition, this effort investigates the changes to the flow and other phenomena that occur in the deformed geometries that can form later in a fuel assembly's life. This work is a joint effort of four organizations. The experimental work is being performed by AREVA and Texas A and M University. The computational work, both to support the experiments and to perform blind benchmark calculations, is being done by TerraPower, LLC, and Argonne National Laboratory (ANL). The experiments use a geometry that consists of a complete assembly of 61 wire-wrapped pins, which is surrounded by a hexagonal duct. This configuration is considered the minimum size necessary to adequately capture the important results of interest, such as the thermal gradients across the assembly and the velocity field effects in the assembly resulting from the surrounding duct. These types of effects cannot be captured by a geometry consisting of only a small group of fuel pins. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Development of surface modified Zr cladding by coating technology for ATF

It is expected that the accident tolerance fuels (ATF) will provide an enhanced fuel performance of active cooling in the reactor core for a longer time period during design-basis events as well as maintain or improve the fuel performance during normal operations and operational transients. Thus, various ATF cladding concepts have being suggested and developed in many countries. Among them, the coated cladding concept is studied in this work after the considerations of various performances in both the accidents and normal operation of LWRs. In the surface coated cladding concepts, the combination of coating material and coating method is a very important factor to determine the ATF cladding performance. As a new coating material, Cr-based alloy was developed to increase the corrosion resistance under normal operation as well as the oxidation resistance during an accident. From the high temperature oxidation test at 1200 Celsius degrees, the Cr-based alloy showed a superior oxidation resistance to Zircaloy-4 cladding, and showed more improved corrosion resistance than Zircaloy-4 cladding under 360 Celsius degrees PWR simulated loop conditions. The 3D laser coating and a combination of arc ion plating and laser beam scanning were developed to obtain a good adhesion property of corrosion resistance alloy coated on a Zr substrate. The corrosion resistance alloy (Cr-based alloy and FeCrAl alloy) coated layer used by two types of coating methods was maintained without peeling off during the ring compression test at room temperature, although some cracks were formed on the coated layer. After a high-temperature oxidation test at 1200 Celsius degrees for 2000 s, a very thin oxide layer, which was a few microns, was formed on the corrosion resistance alloy layer. However, the ZrO{sub 2} phase, which was thicker than 100 μm was formed on the Zr alloy cladding surface. Thus, it is known that the high-temperature oxidation resistance of commercial Zr alloy cladding can be considerably improved by the coating of corrosion resistant alloys. In addition, the partial oxide dispersion strengthened (ODS) treatment using a laser beam scanning (LBS) method was applied to decrease the ballooning and rupture opening during accident conditions. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Code and Solution Verification Assessment of the CTF Thermal Hydraulic Subchannel Code

CTF is a thermal-hydraulics subchannel code jointly developed by Oak Ridge National Laboratory and North Carolina State University. Over the past seven years, the Consortium for Advanced Simulation of Light Water Reactors (CASL) has made a significant investment in developing CTF so it can be used to model light water reactors, including nominal operating conditions, departure from nucleate boiling analysis, and transients ranging from loss of flow to reactivity insertion accidents. In addition to implementing new modeling capabilities and developing the user input and output interface, extensive work has been performed to improve the code’s quality assurance program, resulting in a development process that conforms with NQA-1 requirements. The CASL program follows the Predictive Capability Maturity Model (PCMM) approach for assessing code quality, which emphasizes performing code verification(ensuring the code converges to the correct answer) and solution verification (ensuring the code converges for the intended application). Code and solution verification are used to identify uncertainty errors introduced by numerical approximations in the code and are important for demonstrating that the model is coded without error, which is an important aspect of the Best Estimate plus Uncertainty method. This paper presents a comprehensive overview of the code and solution verification testing that has been performed on CTF. A top-down approach is taken in which the intended CTF applications are presented, followed by the code features required for their modeling. These features are then linked to the applicable code and solution verification tests that demonstrate proper functioning. Past testing efforts are summarized, and new tests are added to help close gaps in the presented test matrix. Rather than performing “one-off” exercises, these tests are added to the automated CTF regression test suite to ensure continual code quality.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

A cermet fuel reactor for nuclear thermal propulsion

Work on the cermet fuel reactor done in the 1960's by General Electric (GE) and the Argonne National Laboratory (ANL) that had as its goal the development of systems that could be used for nuclear rocket propulsion as well as closed cycle propulsion system designs for ship propulsion, space nuclear propulsion, and other propulsion systems is reviewed. It is concluded that the work done in the 1960's has demonstrated that we can have excellent thermal and mechanical performance with cermet fuel. Thousands of hours of testing were performed on the cermet fuel at both GE and AGL, including very rapid transients and some radiation performance history. We conclude that there are no feasibility issues with cermet fuel. What is needed is reactivation of existing technology and qualification testing of a specific fuel form. We believe this can be done with a minimum development risk.

Kruger, Gordon↗

Integrating Sudo-Kaminaga Correlation to the Safety Analysis Code PARET-ANL

The accuracy and reliability of the reactor safety analysis code are critical because the specifications of the safety systems will depend on the analytical results for initiating events that could occur to the reactor. In safety analyses for power reactors, there exist many proficient and applicable computer codes such as RELAP5, CATHARE, RETRAN, or CATHENA. For non-power research reactors, an issue arises, however, due to lacking of such specialized codes. As a result, computer codes developed for the transient analysis of power reactors need to be applied carefully after proving their applicability to a specified research reactor. The safety analysis discussed in this paper concerns the prevention of fuel damage in hypothetical accidental scenarios for the new research reactor design at National Institute of Standards and Technology (NIST). One fuel integrity criterion is analyzed by investigating the Minimum Critical Heat Flux Ratio (MCHFR) in the core during the accidental transients. Some previous studies develop a relationship that correlates the nominal value of the minimum CHFR with the probability of CHF occurring and causing fuel damage. Using a statistical approach, the nominal value of the MCHFR for the low-enriched uranium (LEU) reactor needs to remain above the recommended limiting value to better ensure the safety of the research reactor. The probability of no fuel failure increases as the MCHFR increases. More importantly, as long as the MCHFR remains above the recommended limiting value of 1.301, the reactor will have a 90% probability that CHF is not reached. The safety analysis program PARET, developed by Argonne National Laboratory (ANL), is employed to obtain the CHFR information in this study. PARET/ANL is a digital computer programming code intended primarily for the analysis of test and research reactors that use plate-type (flat) fuel elements. This program has its own set of correlations that are used to calculate the CHFR. One of them is the Mirshak correlation, which was believed to provide the best estimation of the critical heat flux under the operating conditions of the new reactor at the time. Following the critical heat flux (CHF) experiments for vertical rectangular channels in the JRR-3 (Japan Research Reactor unit 3), the CHF calculations now use the Sudo- Kaminaga correlation. This correlation is of our interest because this method has an enhanced geometric similarity and an increased range of applicability that are more representative of the actual operating conditions of our current design, and has a more mechanistic approach [9]. Since the source code of PARET/ANL is inaccessible, a MATLAB-based utility has been written to integrate the Sudo-Kaminaga correlation as a substitute for the Mirshak correlation in the code. As a result, both the Mirshak and the Sudo-Kaminaga correlations are used to analyze the standard output from the PARET program to calculate the CHFR.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Natural circulation decay heat removal from an SP-100, 550 kWe power system for a lunar outpost

This research investigated the decay heat removal from the SP-100 reactor core of a 550-kWe power system for a lunar outpost by natural circulation of lithium coolant. A transient model that simulates the decay heat removal loop (DHRL) of the power system was developed and used to assess the system's decay heat removal capability. The effects of the surface area of the decay heat rejection radiator, the dimensions of the decay heat exchanger (DHE) flow duct, the elevation of the DHE, and the diameter of the rise and down pipes in the DHRL on the decay heat removal capability were examined. Also, to determine the applicability of test results at earth gravity to actual system performance on the lunar surface, the effect of the gravity constant (1 g and 1/6 g) on the thermal behavior of the system after shutdown was investigated.

El-Genk, Mohamed S.↗