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At least 685 records · Page 38

FFT-based model for irradiated aggregate microstructures in concrete

The concrete biological shield of light water reactors is exposed to neutron and gamma irradiation throughout its lifetime, which results in the long-term degradation of the concrete’s mechanical properties. Under neutron irradiation, the concrete’s aggregates are subjected to radiation-induced volumetric expansion (RIVE), which strongly depends on the mineral content of the aggregate and exhibits the largest expansion in silicate-bearing minerals. In this work, the authors used the fast Fourier transform-based code Microstructure-Oriented Scientific Analysis of Irradiated Concrete (MOSAIC) in 2D to model the expansion of five different aggregates provided by the Japan Concrete Aging Management Program (JCAMP). Comparable rock specimens were irradiated at the JEEP-II test reactor. The model uses realistic aggregate microstructure reconstruction based on high-resolution characterization images. The model accounts for anisotropic RIVE, thermal expansion, and the associated initiation and propagation of damage. The RIVE models are calibrated based on expansion data in the literature. The authors assume that damage occurs exclusively at interfaces between the particles that compose an aggregate and that these interfaces also exhibit swelling. Using a micromechanical model, the evolution of Young’s modulus with RIVE is calculated for each aggregate and compared with Russian irradiation data. The modeled linear expansion agrees well with the experimentally measured expansion. Furthermore, the model also predicts that anisotropic RIVE and thermal expansion result in an earlier onset of damage with neutron fluence than in the isotropic case.

36 MATERIALS SCIENCE↗

Crystal plasticity analysis of stress partitioning mechanisms and their microstructural dependence in advanced steels

Two-phase advanced steels contain an optimized combination of high yield strength and large elongation strain at failure, as a result of stress partitioning between a hard phase (martensite) and a ductile phase (ferrite or austenite). Provided with strong interfaces between the constituent phases, the failure in the brittle martensite phase will be delayed by the surrounding geometric constraints, while the rule of mixture will dictate a large strength of the composite. To this end, the microstructural design of these composites is imperative especially in terms of the stress partitioning mechanisms among the constituent phases. Based on the characteristic microstructures of dual phase and multilayered steels, two polycrystalline aggregate models are constructed to simulate the microscopic lattice strain evolution of these materials during uniaxial tensile tests. By comparing the lattice strain evolution from crystal plasticity finite element simulations with advanced in situ diffraction measurements in literature, this study investigates the correlations between the material microstructure and the micromechanical interactions on the intergranular and interphase levels. Finally, it is found that although the applied stress will be ultimately accommodated by the hard phase and hard grain families, the sequence of the stress partitioning on grain and phase levels can be altered by microstructural designs. Implications of these findings on delaying localized failure are also discussed.

36 MATERIALS SCIENCE↗

Heat Conduction in Ceramic Coatings: Relationship Between Microstructure and Effective Thermal Conductivity

Analysis of the effective thermal conductivity of ceramic coatings and its relation to the microstructure continued. Results (obtained in Task 1) for the three-dimensional problem of heat conduction in a solid containing an inclusion (or, in particular, cavity - thermal insulator) of the ellipsoidal shape, were further advanced in the following two directions: (1) closed form expressions of H tensor have been derived for special cases of ellipsoidal cavity geometry: spheroid, crack-like spheroidal cavity and needle shaped spheroidal cavity; (2) these results for one cavity have been incorporated to construct heat energy potential for a solid with many spheroidal cavities (in the approximation of non-interacting defects). This problem constitutes a basic building block for further analyses.

Kachanov, Mark↗

Reactive Carbide‐Based Synthesis and Microstructure of NASICON Sodium Metal All Solid‐State Electrolyte

Reactive carbide precursor-based synthesis of NASICON-type NZSP (Na 1+x Zr 2 Si x P 3-x O 12 ) solid-state electrolyte (SSE) is demonstrated, in contrast to the established oxide-based approach. Exothermic decomposition of ZrC and SiC in air homogenizes microstructure, yielding 98% compact density after conventional sintering at 1200 °C. Quantitative stereology demonstrates that significant microstructural differences are present. Compacts of carbide-derived Carb-NZSP are 98% dense with a secondary zirconium oxide (ZrO 2 ) volume fraction of 0.2% ± 0.3%, versus 93% dense and 3% ± 1% for oxide-derived baseline. For Carb-NZSP, the secondary glassy phosphate phase is agglomerated, while for baseline, it is dispersed and percolated. Electrochemical testing combined with post-mortem analysis demonstrates how microstructural control of secondary phases is critical for dendrite suppression: Carb-NZSP critical current density (CCD) is 3.1 ± 0.8 mA cm −2 at 0.1 mAh cm −2 , versus 1.0 ± 0.7 mA cm −2 at 0.1 mAh cm −2 . Cryogenic focused ion beam (cryo-FIB) analysis demonstrates that in both materials, the porous 2D sheet-like sodium metal dendrites propagate around and subsume NZSP grains, likely following a path enriched with glassy phase and with porosity. Dendrites also flow around isolated zirconia particles. Phase field simulation reveals deflection of dendrites by mechanically tough zirconia, while brittle glassy phase accelerates dendrite growth, especially when finely distributed.

36 MATERIALS SCIENCE↗

Uranium Oxide Synthetic Pathway Discernment through Unsupervised Morphological Analysis

We present a novel unsupervised machine learning method for quantitative representation of scanning electron micrographs and its applications and performance for nuclear forensic analysis of uranium ore concentrates. The method uses a vector quantizing variational autoencoder followed by a histogram operation to encode a micrograph into a single dimensional representation, called the latent vector. The method requires no extant labeling of the data and can be applied over large datasets of micrographs with minimal human interaction. The representations generated are broadly descriptive of each micrograph and the microstructure of the material imaged. In the case of uranium ore concentrate analysis, the representations were amenable to processing reagent and ore concentrate species classification with accuracy of 81:8%, which is competitive with state-of-the-art supervised networks. The representations were also used to classify previously unseen processing routes, were able to classify imaging parameters such as magnification (to 76:0% accuracy), were able to classify fine grained process parameters such as calcining temperature (to 74:4% accuracy), and their informatic properties indicate that they are generally descriptive of the image represented. This method can be applied across microstructure analysis fields to perform quantitative analysis without the need for labor intensive and possibly biased human analysis.

Scanning Electron Microscopy, Vector Quantizing Va↗

Computational Tools and Techniques for Modeling of Heterogeneous Materials

The specific goal of this CRADA was the development of computational tools and techniques for meso-to-macroscale modeling of transport processes to predict bulk properties of particulate and composite-based heterogeneous materials. These computational tools are particularly useful in exploring the relationship between a product's constituent materials, manufacturing process, resulting microstructure and bulk properties. The specific results of this project are: (i) advancements to the granular package and rigid body capability of the particle dynamics software, LAMMPS, for simulating fine cohesive particles and non-spherical granular particles; (ii) a software tool kit, documentation, and tutorials for statistical characterization, artificial reconstruction, and property-structure model analysis of material microstructure.

Lechman, Jeremy↗

Microstructure and fission products in the UCO kernel of an AGR-1 TRISO fuel particle after post irradiation safety testing

Tristructural isotropic (TRISO) coated particle fuel as a key fuel concept for the High Temperature Gas-cooled Reactors (HTGRs) and a candidate accident tolerant fuel (ATF) has been currently investigated under the US-DOE Advanced Gas Reactor (AGR) fuel development and qualification program. Over the past decades, extensive studies have been conducted to evaluate the fission product release, diffusion on Ag, Pd and Cd in the SiC layer and the TRISO coating system, and post-safety-test performance. However, to date, there are limited reported results on the fuel kernels’ response to irradiation with or without post irradiation high temperature annealing. To incrementally fulfill this knowledge gap extensive studies using transmission electron microscopes (TEM) and atom probe tomography (APT) were conducted on a TRISO fuel particle kernel with a 19.74% 235U enrichment, irradiated to 18.63% FIMA and subsequently subjected to post-safety testing at 1600ºC for 300 hours.. Microstructure characterizations, elemental analysis, and phase identification were conducted using conventional TEM and scanning TEM (STEM) imaging, energy-dispersive X-ray spectroscopy (EDS), selected-area electron diffraction (SAED) and atom probe tomography (APT). The following findings were made: (1) significant reconstructions and phase evolutions occurred in the irradiated and post-safety annealed fuel kernel, and its microstructure consists of two primary phases, namely a “high-Z (atomic mass)” UC phase and a “low-Z” UO phase, (2) no fission gas bubbles are identified within the fuel kernel, that can be attributed to the high temperature post safety annealing, (3) fission products Zr, Nb, Mo, Ru, Tc and Rh were found to preferentially segregate into UC phase or to form metallic precipitates, while the lanthanide fission products tend to stay in the solution of UO phase, (4) Pd was detected in the rod-shaped precipitates, (5) APT data reveals segregation of Te, Pd, and Ag at the UO and UC phase boundary, and (6) Pd is detected in both the UO and UC phases but with an enrichment in the former one.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Organically Modified Nanoclay and Aluminum Hydroxide Incorporated Bionanocomposites towards Enhancement of Physico-mechanical and Thermal Properties of Lignocellulosic Structural Reinforcement

A range of bio-nanocomposites were prepared by incorporation of organo modified montmorillonite nanoclay (OMMT) with or without use of aluminum hydroxide (Al(OH){sub 3}) within polylactic acid (PLA) solution. Furthermore, the solution was employed for modification of ligno-cellulosic (jute) fabric structural reinforcements. The successful incorporation of nanofillers within the host polymer, polylactic acid (PLA) was confirmed by Fourier-transform infrared spectroscopy (FT-IR). Water uptake and swelling behaviour studies revealed that the water uptake and swelling ratio of bio-composites reduced significantly as compared to pristine jute fabric, whereas upon incorporation of OMMT and Al(OH){sub 3}, the water barrier properties reduced even further in the developed bio-nanocomposites. The flexural strength of the bio-nanocomposites also showed improved mechanical and dimensional stability. Synergistic effects of OMMT and Al(OH){sub 3} were observed in enhancing the aforementioned physico-mechanical properties. Scanning electron microscopy (SEM) studies revealed microstructural details of developed samples. Similarly, the thermo-gravimetric analysis and linear burning rate studies of Al(OH){sub 3 }treated bio-nanocomposite materials revealed enhanced thermal resistance and reduced flammability respectively compared to both pristine woven jute fabric and fabrics treated with PLA alone or those without Al(OH){sub 3}. From the above results it can safely be said that the bio-nanocomposite material can be a prospective candidate for development of flame retardant biopackaging.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Numerical Study and Experimental Validation of Effect of Varying Fiber Crack Density on Stiffness Reduction in CFRP Composites

Representative volume element (RVE) has commonly been used to predict the stiffness of undamaged composite materials using finite element analysis (FEA). However, never has been an independently measured true microstructural damage quantity used in FEA to predict composite stiffness. Hence, in this work, measured fiber crack density in unidirectional fiber composite (generated using controlled fatigue loading) was used to predict reduction in stiffness using a RVE. It was found that the stiffness changes with change in depth of the volume element along the fiber direction and asymptotically reaches a constant value beyond a critical length called representative depth. It was argued that this representative depth should be more than the minimum of two characteristic length scales, twice of ineffective length and average length of broken fibers. Effective stiffness obtained from FEA of the optimum-sized RVE was in excellent agreement with the experimental results for given microstructural damage state.

36 MATERIALS SCIENCE↗

Characterization of Mg/Al butt joints welded by gas tungsten arc filling with Zn–29.5Al–0.5Ti filler metal

The multivariate alloying design of a welding joint is used in the Mg to Al welding process. A Zn–29.5Al–0.5Ti alloy is added as filler metal in gas tungsten arc welding of Mg and Al alloy joint based on the analysis of Al and Mg alloy characteristics. The tensile strength, microstructure, and phase constitution of the weld seam are analyzed. The formation of brittle and hard Mg–Al intermetallic compounds is avoided because of the effects of Zn, Al, and Ti. The average tensile strength of the joint is 148 MPa. Al{sub 3}Ti is first precipitated and functions as the nucleus of heterogeneous nucleation during solidification. Moreover, the precipitated Al–MgZn{sub 2} hypoeutectic phase exhibited a feather-like structure, which enhances the property of the Mg–Al dissimilar joint. - Highlights: • Mg alloy AZ31B and Al alloy 6061 are butt welded by fusion welding. • The effect of Ti in filler metal is investigated. • The formation of Mg–Al intermetallic compounds is avoided.

36 MATERIALS SCIENCE↗

Optimization of direct aging temperature of Ti free grade 300 maraging steel manufactured using laser powder bed fusion (LPBF)

Maraging steels are of interest to the tool and die industry owing to their high strength, toughness and machinability. Additive manufacturing technologies like laser powder bed fusion (LPBF) can result in a paradigm shift in the design of maraging steel tools. Here, the lack of precipitates, in combination with solute segregation and non-equilibrium microstructure in Grade 300 maraging steel fabricated via LPBF makes the steel amenable to strengthening via direct aging post fabrication instead of the conventional solution treatment and aging. In this study we have focused on optimizing the direct aging temperature for a Ti-free Grade 300 maraging steel fabricated via LPBF for two different aging times. Through strain hardening analysis and detailed microstructural characterization, we show that direct aging at a temperature of 440 °C for 6 h resulted in the best strength-ductility combination. Aging samples at a lower temperature or shorter time resulted in no strain hardening prior to necking as a result of lower fraction of reverted austenite, whereas aging samples at a higher temperature resulted in extensive recrystallization of martensite, coarsening of precipitates, and extensive austenite reversion, resulting in softening of the fabricated parts.

36 MATERIALS SCIENCE↗

Thermal analysis of a functionally graded material subject to a thermal gradient using the boundary element method

The boundary element method is utilized in this study to conduct thermal analysis of functionally graded composites, materials in which the internal microstructure or properties are explicitly tailored in order to obtain an optimal response, on the micromechanical (constituent) scale. A unique feature of the boundary element formulations used here is the use of circular shape functions to convert the two-dimensional integrations of the composite fibers to one dimensional integrations. Using the computer code BEST-CMS, the through the thickness temperature profiles are computed for a representative material with varying numbers of fibers and fiber spacing in the thickness direction. The computed temperature profiles are compared to those obtained using an alternate analytical theory which explicitly couples the heterogeneous microstructure to the global analysis. The boundary element results compared favorably to the analytical calculations, with discrepancies that are explainable based on the boundary element formulation. The results serve both to demonstrate the ability of the boundary element method to analyze these types of materials, and to verify the accuracy of the analytical theory.

Goldberg, Robert K.↗

Influence of alloying element Zn on the microstructural, mechanical and corrosion properties of binary Mg-Zn alloys after severe plastic deformation

Highlights: • Mg-Zn alloys are processed by equal channel angular pressing with back-pressure. • The α-Mg matrix consists of highly deformed and partially recrystallized areas. • Zn concentration varies in the α-Mg matrix by up to 2 at.%. • The alloys exhibit mechanical anisotropy and a significant increase in strength. • Equal channel angular pressing increases corrosion rate of Mg-Zn alloys. - Abstract: This work presents an analysis of the microstructural, mechanical and corrosion properties of two binary Mg-Zn alloys. Mg-6 wt%Zn and Mg-12 wt%Zn cast alloys were subjected to annealing followed by quenching and processed via equal channel angular pressing with applied back-pressure (ECAP-BP). After ECAP-BP, both alloys were thoroughly examined and showed partially recrystallized and highly deformed areas. High-angle annular dark-field imaging revealed a difference in Zn content across the α-Mg matrix of the Mg-12 wt%Zn after ECAP-BP due to the growth of MgZn{sub 2} nanoparticles. Electron energy-loss spectroscopy (EELS) was carried out to qualify an average Zn content in these areas, and a variation in Zn content up to 2 at.% was found. Compression tests revealed mechanical anisotropy and a significant increase in the strength of both alloys after ECAP-BP. The yield strength, σ{sub 02}, was in the range from 269 to 385 MPa depending on the composition and compression axis. The initial state alloys showed yield strengths, σ{sub 02}, of only 75–150 MPa but improved ductility. The corrosion rates of the Mg-Zn alloys in the initial state, evaluated using a hydrogen evolution method in NaCl solution, were higher for Mg-12 wt%Zn. The corrosion rates of both alloys after ECAP-BP were higher than those of the initial state. Light microscopy observations did not reveal any preference for corrosion propagation, including transcrystalline, intercrystalline or interphase corrosion, in any of the materials.

36 MATERIALS SCIENCE↗

Homogenization of Dendritic Structures and the High-Temperature Strength of the Refractory High-Entropy Alloy MoNbTaVW

MoNbTaVW, a pioneering refractory high-entropy alloy (RHEA), is renowned for its exceptional strength at elevated temperatures. Like most RHEAs, it solidifies into a dendritic microstructure with steep concentration gradients, necessitating heat treatment for equilibration. Steep concentration gradients typically complicate mechanical property analysis and modeling, key challenges for high-throughput alloy discovery. This study examines the effects of high-temperature homogenization (1800 °C for 8 hours) on the microstructure and mechanical properties of MoNbTaVW across temperatures up to 1200 °C. Postmortem microstructural analysis, coupled with chemical, crystallographic, and mechanical assessments, revealed that yield strength was surprisingly insensitive to homogenization, with less than a 3 pct difference between as-cast and heat-treated materials. Nanoindentation confirmed minimal nanohardness changes across the dendritic structure at room temperature. However, homogenization significantly enhanced high-temperature work hardening, producing higher peak compressive strength. Both as-cast and homogenized MoNbTaVW exhibited room-temperature strengths of 1400 MPa, exceeding previously reported values. These findings demonstrate that high-temperature treatment enables microstructural homogenization without compromising strength, a unique behavior among RHEAs. In conclusion, while not universally applicable, this insight highlights the importance of understanding microstructural development in experimental alloys and offers a pathway to design alloys that achieve homogeneous-like properties without heat treatment.

Rietema, C. J. [Lawrence Livermore National Labora↗

Evaluation of the Microstructure and Performance of Fe-21Cr-15Ni-6Mn-Nb Nonmagnetic Stainless Steel Welded Joints

In the present study, double-sided gas shield welding (GSW), in a single pass, was applied to Fe-21Cr-15Ni-6Mn-Nb nonmagnetic stainless steel plate. The microstructure and performance of the welded joint were investigated via microstructural and phase analysis, mechanical testing and magnetic analysis. The results showed a satisfactory micrographic appearance with full penetration, and no solidification defects observed in the welded joint, which showed typical epitaxial growth characteristics in the welding solidification. Slight grain growth, with an average size of ~ 18.9 μm, occurred in the heat-affected zone (HAZ). The primary dendrite arms, on both sides of welding joint, grew along the direction of the temperature gradient and met at the centerline of the weld with no parting microstructure in evidence. The secondary dendrite arm spacing was stable in all parts of the weld zone (WZ). The hardness of the weld zone was higher than that of the HAZ and the base metal (BM), with the lowest hardness occurring in the HAZ. The results of tensile testing showed a higher strength of the welded metal (WM) compared to the BM, and a good strength-ductility balance of the welded joint. The impact energy of the HAZ was higher than that of the WZ, corresponding to 60.5 J at room temperature and 52.7 J at − 196 °C. Microvoid coalescence, concurrent with crack propagation along the direction of the long axis of the dendritic sub-grains, was observed during plastic deformation in the WZ. Additionally, the excellent paramagnetic characteristics of the welded specimens were revealed.

36 MATERIALS SCIENCE↗

Physical and chemical analysis of a Ni/H2 cell

A cycled aerospace nickel hydrogen (Ni/H2) cell was subjected to destructive physical analysis to determine the reason for a capacity loss after 5,967 cycles at 60 percent depth of discharge. The positive plates in the cell were analyzed in terms of chemical composition, active material utilization, charge efficiency, and thickness increase. The microstructure of a cross section of the positive plate was determined by backscattered electron image analysis. The results suggest that the capacity loss in the cell is caused by low charge acceptance and low active material utilization at the positive plate. The oxidized nickel species content of the positive plate increased due to corrosion of the nickel sintered skeleton. This appears to circumvent the orderly reaction of the active material. Microstructural analysis has indicated that a new phase of active material is formed with cycling.

H Vaidyanathan↗

Strain energy-based fatigue failure analyses of LB-PBF Inconel 718: Effect of build orientation

Additively manufactured Inconel 718 parts fabricated in three build orientations (horizontal, vertical, and angled at 45 degrees) are tested in fully-reversed bending fatigue mode. Damping measurements via the Impulse Excitation technique are used to assess the defects content in the microstructure and fractography analysis is performed to detect the root cause of failure. Two micro- and macro-scale methodologies of fatigue damage estimation based on the dissipated heat per cycle and the statistical estimation of micro-plastic strain energies are used to assess fatigue damage. It is shown that at a given stress level, the vertically built specimens endure the most fatigue damage before failure while the diagonally built ones sustain the least. As a result, the fatigue life is estimated for arbitrary load amplitudes via a microstructure-sensitive algorithm with acceptable accuracy as compared to the experiments.

36 MATERIALS SCIENCE↗