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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Development of Packaging and Modular Control of Thermoelectric Clothes Dryer, With Performance Evaluation

This paper provides an overview of a thermoelectric heat pump clothes dryer which was developed with the aim of reducing the significant primary energy consumption attributed to residential electric clothes drying in the United States (623 TBtu/yr). The use of thermoelectric modules in place of the conventional electric resistance heater resulted in a 40% reduction in the energy consumption of the system, compared to the minimum energy efficiency standard. This was achieved for the first time for a standard test load of 8.45 lb, using a clothes dryer prototype with a thermoelectric heat pump module as the sole heating mechanism. The current experimental prototype was developed after extensive modeling, system design and control optimization, and experimental system-level evaluation of control parameters. The demonstration of improved energy consumption has laid the foundation for future development of this technology.

Patel, Viral↗
DOE OSTI2021

Resonance Control System for the PIP-II IT HWR Cryomodule

The HWR (half-wave-resonator) cryomodule is the first one in the superconducting section of the PIP-II LINAC project at Fermilab. PIP-II IT is a test facility for the project where the injector, warm front-end, and the first two superconducting cryomodules are being tested. The HWR cryomodule comprises 8 cavities operating at a frequency of 162.5 MHz and accelerating beam up to 10 MeV. Resonance control of the cavities is performed with a pneumatically operated slow tuner which compresses the cavity at the beam ports. Helium gas pressure in a bellows mounted to an end wall of the cavity is controlled by two solenoid valves, one on the pressure side and one on the vacuum side. The resonant frequency of the cavity can be controlled in one of two modes. A pressure feedback control loop can hold the cavity tuner pressure at a fixed value for the desired resonant frequency. Alternately, the feedback loop can regulate the cavity tuner pressure to bring the RF detuning error to zero. The resonance controller is integrated into the LLRF control system for the cryomodule. The control system design and performance of the resonance control system are described in this paper.

43 PARTICLE ACCELERATORS↗
DOE OSTI2013

Supervisory Control System Architecture for Advanced Small Modular Reactors

This technical report was generated as a product of the Supervisory Control for Multi-Modular SMR Plants project within the Instrumentation, Control and Human-Machine Interface technology area under the Advanced Small Modular Reactor (SMR) Research and Development Program of the U.S. Department of Energy. The report documents the definition of strategies, functional elements, and the structural architecture of a supervisory control system for multi-modular advanced SMR (AdvSMR) plants. This research activity advances the state-of-the art by incorporating decision making into the supervisory control system architectural layers through the introduction of a tiered-plant system approach. The report provides a brief history of hierarchical functional architectures and the current state-of-the-art, describes a reference AdvSMR to show the dependencies between systems, presents a hierarchical structure for supervisory control, indicates the importance of understanding trip setpoints, applies a new theoretic approach for comparing architectures, identifies cyber security controls that should be addressed early in system design, and describes ongoing work to develop system requirements and hardware/software configurations.

Cetiner, Sacit M.↗
DOE OSTI2024

Resilient and Cost-Effective Hybrid Li-Ion Battery Energy Storage System for Sites with Solar Generation and Electric Vehicle (EV) Charging (CRADA Final Report, CRD-19-00799)

The batteries of an energy storage system designed for multiple use-cases are traditionally selected to withstand the highest rate at which a battery is discharged relative to its maximum capacity (C-rate) and cycling requirements of the most intense use-case. However, this is not cost-effective given that the price of the batteries is strongly correlated to C-rate and cyclability. We propose to establish design guidelines for a hybrid energy storage system and test an edge controller that uses high-power and high-energy batteries for high- cyclability use cases such as frequency regulation and electric vehicle (EV) charging and low-cost batteries for low-power and low-cyclability use cases such as summer peak loads. The three main objectives of this proposal are (i) establishing sizing guidelines for such a hybrid storage system, (ii) installing a hybrid storage system in the Energy Systems Integration Facility (ESIF) sized based on those guidelines, and (iii) testing an edge controller specific for the system through hardware tests.

14 SOLAR ENERGY↗
DOE OSTI2014

Improving Motor and Drive System Performance – A Sourcebook for Industry

This sourcebook outlines opportunities to improve motor and drive systems performance. The sourcebook is divided into four main sections: (1) Motor and Drive System Basics: Summarizes important terms, relationships, and system design considerations relating to motor and drive systems. (2) Performance Opportunity Road Map: Details the key components of well-functioning motor and drive systems and opportunities for energy performance opportunities. (3) Motor System Economics: Offers recommendations on how to propose improvement projects based on corporate priorities, efficiency gains, and financial payback periods. (4) Where to Find Help: Provides a directory of organizations associated with motors and drives, as well as resources for additional information, tools, software, videos, and training opportunities.

AMO, motors, motor systems↗
DOE OSTI2017

Potential Alternative Lower Global Warming Refrigerants for Air Conditioning in Hot Climates

The earth continues to see record increase in temperatures and extreme weather conditions that is largely driven by anthropogenic emissions of warming gases such as carbon dioxide and other more potent greenhouse gases such as refrigerants. The cooperation of 188 countries in the Conference of the Parties in Paris 2015 (COP21) resulted in an agreement aimed to achieve a legally binding and universal agreement on climate, with the aim of keeping global warming below 2 C. A global phasedown of hydrofluorocarbons (HFCs) can prevent 0.5 C of warming by 2100. However, most of the countries in hot climates are considered as developing countries and as such are still using R-22 (a Hydrochlorofluorocarbon (HCFC)) as the baseline refrigerant and are currently undergoing a phase-out of R-22 which is controlled by current Montreal Protocol to R-410A and other HFC based refrigerants. These HFCs have significantly high Global Warming Potential (GWP) and might not perform as well as R-22 at high ambient temperature conditions. In this paper we present recent results on evaluating the performance of alternative lower GWP refrigerants for R-22 and R-410A for small residential mini-split air conditioners and large commercial packaged units. Results showed that several of the alternatives would provide adequate replacement for R-22 with minor system modification. For the R-410A system, results showed that some of the alternatives were almost drop-in ready with benefit in efficiency and/or capacity. One of the most promising alternatives for R-22 mini-split unit is propane (R-290) as it offers higher efficiency; however it requires compressor and some other minor system modification to maintain capacity and minimize flammability risk. Between the R-410A alternatives, R-32 appears to have a competitive advantage; however at the cost of higher compressor discharge temperature. With respect to the hydrofluoroolefin (HFO) blends, there existed a tradeoff in performance and system design. It was noticed that higher glide refrigerants benefited the most from operating in the larger packaged unit with an evaporator in a multi-row counter-cross configuration. This study suggests that there is a strong potential for using lower GWP refrigerants to design and operate more efficient air conditioning systems in hot climates.

Alternative Refrigerants↗
DOE OSTI2023

Low-Temperature Geothermal Geospatial Datasets: An Example from Alaska: Preprint

This project is part of a broader effort focused on geothermal heating and cooling with the purpose of demonstrating the multi-faceted value of integrating GHC/GHX into national decarbonization plans and community energy plans. Currently, there is a need to better define and evaluate low-temperature geothermal resource potential to provide the basis for supporting private sector investment. For shallow GHC/GHX fields, there is no formal compilation of subsurface characteristics shared among industry practitioners that can improve system design and operations. Alaska is specifically noted in this work, because heretofore, it has not received a similar focus in geothermal potential evaluations as the contiguous United States. The methodology consists of leveraging relevant data generate a baseline low-temperature resources (< 150 degrees C) geospatial dataset to compare and analyze information accessible to anyone trying to understand the potential of GHC/GHX and small-scale low-temperature geothermal power in Alaska (e.g., energy modelers, communities, planners, and policymakers). Importantly, this project is identifying data related to (1) the evaluation of GHC/GHX in the shallow subsurface, and (2) the evaluation of low-temperature geothermal resource availability. Additionally, data is being compiled to assess repurposing of oil and gas wells to contribute co-produced fluids toward the geothermal direct use and heating and cooling resource potential. The goal of this project is facilitating future deployment of GHC/GHX analysis and community-led programs and update the low-temperature geothermal resources assessment of Alaska. A better understanding of shallow potential for geothermal heat exchange (GHX) will improve design and operations of highly efficient GHC systems. The deployment and impact that can be achieved for low temperature geothermal resources will contribute to decarbonization goals and facilitate widespread electrification by shaving and shifting grid loads.

bottom-hole temperature↗
DOE OSTI2019

Pneumatic System for the Neutron Generator Facility at SRNL

A neutron generator system equipped with a pneumatic sample transfer system, enables scientists to perform neutron activation analysis with increased efficiency and accuracy. The samples are placed in sealed containers called 'rabbits' and are passed through the system. Once sealed in the rabbit, the samples are loaded into the tubes via a hopper mechanism. The sample is launched into the generator with compressed air and captures neutrons, causing the sample to become radioactive. Next, the sample is sent to a detector, where the samples are counted for a set length of time on a Ge detector. Once the detection is completed, the sample is then sent to the trash. The system utilizes an interface to select which generator valve and detector location to send the sample too. This project is supports the future development of the neutron generator in the F wing of 773-A. A program is used to automate the passing of the rabbit through the system. The user is able to select the generator valve and detector to be utilized in the testing of the sample. Using the 'Add Rabbit' button the user can add as many sample rabbits to rabbit editor tab. Characteristics are then entered into the fields for each rabbit. The Pre-Det Cooldown and Post-Det Cooldown are intervals used to space out the time before the rabbit is sent into and out of the detector. After all characteristics are entered, the 'Submit to Hopper' button is selected thus preparing the program to run the rabbits in the inserted order. Small setup of the system using the available parts. Simulates the movement of the rabbit from the generator to the detector. Small valves are located before each manifold. To transport the rabbit from one side to the other, the valve of the sending side must be open and the receiving side must be closed. The manifold and valve in direct line with the compressor would extend to the hopper. Once the hopper is loaded, the valve would be open to send the rabbit to generator. Additional manifolds and other mechanical parts are necessary to complete the system design. To complete the construction of the system additional parts, such as the mechanical parts for the switching mechanism and the solenoid valves, are necessary. Further, to complete the automatization of the system, an Arduino is required to communicate with the valves and adjust the linear servos appropriately so that the rabbits are sent to the selected generator location and detector. This work is aimed to be completed in the next fiscal year.

42 ENGINEERING↗
DOE OSTI2018

A design study of generic solution vessel systems

A design study of generic solution vessel configurations was conducted to assess the effect of solution vessel configuration on a generic fissile solution system at a steady state condition. The coupled calculation method developed in the previous milestone was implemented in this study. Three different configurations were selected with two constraints 1) the total solution volume (300L) is constant, and 2) the k eff value of the fissile solution at the cold start is a fixed value (0.985). The major change in the three configurations tested is the aspect ratio of the solution vessel. The aspect ratios, defined as the solution height divided by the outer solution diameter, were set to be 1.99, 1.50, and 1.17. An identical cooling configuration was applied to all three configurations. A series of K-code calculations was conducted for each vessel configuration to meet a desired subcritical criterion.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2025

Synergies and trade-offs of multi-use solar landscapes

Research on multi-use solar-combining solar energy with agriculture (agrivoltaics) or natural vegetation (ecovoltaics)-is developing rapidly, but interdisciplinary integration is needed to better address management issues and to guide future research. Agrivoltaics allows farmers to develop and manage microclimates, which can help to retain or expand agricultural production in the context of changing climate and land-water limitations. However, improvements in food-energy production and other co-benefits are often site-specific, depending on background climate, soil conditions and system design. In conclusion, to optimize multi-use systems, it is essential to consider local economic impacts, ecosystem services and stakeholder perspectives in design and implementation.

14 SOLAR ENERGY↗
DOE OSTI2017

A Proposed Path Forward for Standardization - 17131

Incorporation of a standardized canister system into the commercial waste management system represents an opportunity to develop an integrated approach to storage, transportation, and disposal issues. However, regardless of timing and method, deployment of such a system would have the potential to cause significant system-wide impacts. The current inventory of commercial spent nuclear fuel dry storage systems is diverse and increasing. In addition, the currently loaded systems are large-capacity systems (up to 37 pressurized water reactor assemblies or 89 boiling water reactor assemblies) that are now able to accommodate large (greater than 45 kilowatts) amounts of heat during storage, with the potential to accommodate fairly high heat loads (∼32 kilowatts) for transportation as well. A standardized canister system designed with disposition in mind would likely be significantly smaller than the current systems and have dramatically lower heat limit maximums. Over the past few years, the Department of Energy (DOE) Office of Nuclear Energy Fuel Cycle Technologies Nuclear Fuels Storage and Transportation Planning Project (NFST) has performed a number of system analyses using logistic simulations to evaluate the impacts of incorporating these smaller canisters into the commercial waste management system. These simulations predict the amount of resources (e.g., staff, canisters/casks, rail-cars, facilities), the size of facilities, and the timing of operations, as well as provide rough order-of-magnitude cost estimates. In addition to system analyses, DOE funded efforts by EnergySolutions to develop a generic design of a small-capacity standardized canister system and investigate innovative operational approaches to minimize the at-reactor operational impacts of loading such smaller canisters. A result of EnergySolutions' work was the development of a 'canister-in-carrier' concept that would allow for loading, storing, transporting, and potentially disposing of groups of small canisters at the same time. With the inclusion of this new concept, the most recent system analyses show that incorporating standardized canister systems into the commercial waste management system has the potential for some system-wide cost reductions in addition to the flexibility that smaller canisters would provide to the system. Based on these analyses, the authors of this paper recommend that DOE fund (1) a demonstration of the ability to weld up to four small canisters at the same time to confirm the feasibility and practicality of the canister-in-carrier concept and (2) the development of a more detailed conceptual design for future applications for Certificates of Compliance, if standardized canisters were incorporated into the commercial waste management system. This paper documents both the results of the latest assessment of standardized canister concepts including the canister-in-carrier concept and the authors' recommendations. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

On the Application of Cyber-Informed Engineering (CIE)

The 2023 National Cybersecurity Strategy has recommended a transition to secure-by-design methodologies in critical infrastructure. This paper presents the adoption of the National Cyber-Informed Engineering (CIE) Strategy as initiated by the U.S. DOE’s CESER office, advocating for the integration of cybersecurity at the earliest stages of system design. The strategy targets design engineers responsible for energy infrastructure to embed CIE principles within the engineering lifecycle, thus enhancing cyber resilience. This paper discusses the expansion of secure-by-design concepts to cyber-physical systems, moving beyond traditional IT security to include engineering considerations that can mitigate cyber risks through design choices. The paper introduces Digital Risk Management, balancing traditional cybersecurity with CIE to reduce both likelihood and impact of cyber threats. A set of CIE starter questions derived from 12 core principles is detailed, aiding engineers to consider cybersecurity in their designs and highlights the importance of CIE in anticipating and reducing the impacts of cyber attacks, suggesting that such integration is essential for national security and infrastructure resilience.

42 ENGINEERING↗
DOE OSTI2024

A Bulk versus Nanoscale Hydrogen Storage Paradox Revealed by Material-System Co-Design

Metal hydrides are serious contenders for materials-based hydrogen storage to overcome constraints associated with compressed or liquefied H 2 . Their ultimate performance is usually evaluated using intrinsic material properties without considering a systems design perspective. An illustrative case with startling implications is (LiNH 2 +2LiH). Using models that simulate the storage system and associated fuel cell of a light-duty vehicle (LDV), the performance of the bulk hydrides is compared with a nanoscaled version in porous carbon (PC), (LiNH 2 +2LiH)@(6-nm PC). Using experimental material properties, the simulations show that (LiNH 2 +2LiH)@(6-nm PC) counterintuitively has higher usable gravimetric and volumetric capacities than the bulk counterpart on a system basis despite having lower capacities on a materials-only basis. Nanoscaling increases the thermal conductivity and lowers the desorption enthalpy, which consequently increases heat management efficiency. In a simulated drive cycle for fuel cell-powered LDV, the fuel cell is inoperable using bulk (LiNH 2 +2LiH) as the storage material but completes the drive cycle using the nanoscale material. Further, these results challenge the notion that nanoscaling incurs mass and volume penalties. Instead, the synergistic nanoporous host-hydride interaction can favorably modulate chemical and heat transfer properties. Moreover, a co-design approach considering application-specific tradeoffs is essential to accurately assess a material's potential for real-world hydrogen storage.

08 HYDROGEN↗
DOE OSTI2023

Assessment of Flow-Enhanced Electrochemical Sensor Testing and Deployments for MSRs

This report serves as the deliverable for Milestone M3RS-23AN0401061 that is part of Work Package RS-23AN040106 (Flow Enhanced Sensors for MSRs – ANL). The goal of this milestone was to determine performance of the flow enhanced electrochemical sensor (FEES) and modular flow instrumentation testbed (MFIT) in safeguards relevant scenarios. Flow enhanced electrochemical sensors are a type of electroanalytical sensor that has been developed at Argonne National Laboratory to be installed directly into MSR flow conduits to make measurements of the salt composition. These sensors represent a significant improvement in capabilities compared to earlier electroanalytical sensors that instead can only be operated in quiescent conditions. Previous work has focused on testing of the FEES in flowing conditions provided by the MFIT to assess the accuracy and precision of the sensor measurements. To further improve this capability, in FY23 we undertook a campaign of safeguards relevant scenarios in molten salt containing a range of uranium chloride concentrations (0 to 3 wt%). All the testing carried out in FY23 was aided by a control system designed to automatically actuate flow conditions and collect data. This new automation system is estimated to have increased experimental throughput by a factor of four and enabled testing in a variety of complex conditions. The advancements in throughput and repeatability led to improved quantification of actinide concentrations using the in-flow sensors, with a reduction of the mean absolute relative error from 5.6% in FY22 to 3.1% in FY23. In addition to safeguards scenarios run in the MFIT, FY23 work included deployment of a FEES at a partner institution where it will be tested in a flowing salt loop. The FEES was successfully integrated into that loop and is being tested prior to loop startup. In FY23, work also continued on the smaller flow system that we have named the mini-MFIT. This smaller system is capable of rapid prototyping of new sensor designs prior to installation in the larger MFIT radiological flow system. Work was carried out to test this new system in non-radiological molten salts in a separate glovebox. This work is helping us to enhance the accuracy of our salt monitoring capabilities through the integration of multiple types of sensors. The high degree of accuracy required by 10 CFR 74 represents a significant challenge, and further design evolution and integration of the sensors into multimodal sensing frameworks will be needed to further push the measurement accuracy to the needed level.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

High Throughput Argon-37 Field System

We report Pacific Northwest National Laboratory (PNNL) has developed a unique fieldable 37 Ar measurement system designed to measure 37 Ar activity concentrations from soil gas samples to detect above ground and underground nuclear explosions. The Argon-37 Field System is modular in design to accommodate both chemical processing and nuclear detection. The system can be packed into shipping crates and shipped to a location near where the sampling is taking place. The system can process six 2-m 3 whole-air samples in 24 hours and can measure the 37 Ar activity in each of the samples using six proportional counters. The proportional counters, designed and built at PNNL, are surrounded with both active and passive shielding to reduce background and can achieve a minimum detection concentration of 10 mBq/m 3 of 37 Ar in whole-air equivalent. The Argon-37 Field System has undergone extensive testing against rigorous requirements to assure the system meets the needs of the noble gas nuclear explosion monitoring community.

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗
DOE OSTI2013

A Compact Wireless Charging System for Electric Vehicles

In this paper, a compact high efficiency wireless power transfer system has been designed and developed. The detailed gate drive design, cooling system design, power stage development, and system assembling are presented. The successful tests verified the feasibility of wireless power transfer system to achieve over-all 90% efficiency.

inverter design↗
DOE OSTI2024

A Refined Method to Translate Solar Data Quality Assessment Flags to Estimated Measurement Uncertainty

Integrating solar resource uncertainties due to radiometer measurement performance and operational data quality assessment can provide improved estimates of economic bankability, system design performance, and compliance of solar energy conversion systems. Estimating radiometer measurement uncertainty is an established procedure consistent with recognized best practices and international guidelines. SERI QC is a robust solar data quality assessment software tool that has been in continuous use for more than three decades. This report, the fourth of six for the Data Quality and Uncertainty Integration Project, presents a refined algorithm description for software to translate solar resource data quality assessment results into estimated uncertainty values in a Solar Resource Operational Uncertainty Integrator (SROUI) application. This algorithm requires three-component solar irradiance measurements - global horizontal irradiance, direct normal irradiance, and diffuse horizontal irradiance - collected at 1- to 60-minute intervals, as described in the previous deliverables. The development of this report as Deliverable 6.4 was an iterative process that included reviews and feedback from the project team on initial drafts designed to refine how the new software could best support determining solar resource data uncertainty. The results of this effort will contribute to the final software system development by National Renewable Energy Laboratory staff.

14 SOLAR ENERGY↗
DOE OSTI2012

Monte Carlo uncertainty estimation for an oscillating-vessel viscosity measurement

This paper discusses the initial design and evaluation of a high temperature viscosity measurement system with the focus on the uncertainty assessment. Numerical simulation of the viscometer is used to estimate viscosity uncertainties through the Monte Carlo method. The simulation computes the system response for a particular set of inputs (viscosity, moment of inertia, spring constant and hysteretic damping), and the viscosity is calculated using two methods: the Roscoe approximate solution and a numerical-fit method. For numerical fitting, a residual function of the logarithmic decay of oscillation amplitude and oscillation period is developed to replace the residual function of angular oscillation, which is mathematically stiff. The results of this study indicate that the method using computational solution of the equations and fitting for the parameters should be used, since it almost always out-performs the Roscoe approximation in uncertainty. The hysteretic damping and spring stiffness uncertainties translate into viscosity uncertainties almost directly, whereas the moment of inertial and vessel-height uncertainties are magnified approximately two-fold. As the hysteretic damping increases, so does the magnification of its uncertainty, therefore it should be minimized in the system design. The result of this study provides a general guide for the design and application of all oscillation-vessel viscosity measurement systems.

99 GENERAL AND MISCELLANEOUS↗