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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 703 records · Page 39
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Shear-Coupled Grain Growth and Texture Development in a Nanocrystalline Ni-Fe Alloy during Cold Rolling

The evolution of texture, grain size, grain shape, dislocation and twin density has been determined by synchrotron X-ray diffraction and line profile analysis in a nanocrystalline Ni- Fe alloy after cold rolling along different directions related to the initial fiber and the long axis of grains. The texture evolution has been simulated by the Taylor-type relaxed constraints viscoplastic polycrystal model. The simulations were based on the activity of partial dislocations in correlation with the experimental results of dislocation density determination. The concept of stress-induced shear-coupling is supported and strengthened by both the texture simulations and the experimentally determined evolution of the microstructure parameters. Grain-growth and texture evolution are shown to proceed by the shear-coupling mechanism supported by dislocation activity as long as the grain size is not smaller than about 20 nm.

Dislocation mechanism of grain growth↗
DOE OSTI2023

Optimizing Conductivity and Hardness in Cu–Nb Nanolamellar Composites Fabricated Through Accumulative Roll Bonding Without Intermittent Heat Treatments

High strength/high conductivity Cu–XNb nanolamellar bimetallic composites (where X < 50 pct) were successfully processed via accumulative roll bonding. No intermittent heat treatments were used which increases industrial applicability. Estimates of conductivity from published models were validated at length scales of ~ 150 nm but were shown to be four times too low for composites with layer thicknesses < 40 nm. Nanoscale composites with conductivity of ~ 47 pct IACS and 99 Rockwell B hardness were fabricated.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Near-Surface Layer Perforations as Precursors to Fracture in Accumulative Roll Bonding of a Multilayered Metal Composite

We use micro-computed tomography (µ-CT) to characterize the sizes, shapes, and locations of layer perforation (LP) defects in laminates of copper (Cu) and tantalum (Ta) processed by accumulative roll bonding (ARB). One—termed Cu/Ta—was processed from an initial stacking of seven alternating Cu and Ta sheets, with the exterior sheets being Cu. In the other—termed Ta/Cu—the exterior sheets are Ta. Cu/Ta remained intact during processing and exhibits an approximately uniform spatial distribution of LPs. By contrast, Ta/Cu fractured by longitudinal splitting. LPs in this latter sample are concentrated near the sample surfaces. Moreover, their density increases with decreasing distance to the fracture surface. Furthermore, these findings show that materials undergoing ARB may remain intact, despite profuse formation of LPs, provided that the LPs are uniformly distributed. However, a non-uniform distribution of LPs is correlated with longitudinal splitting.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Friction Stir Welding of Al-B{sub 4}C Composite Fabricated by Accumulative Roll Bonding: Evaluation of Microstructure and Mechanical Behavior

In this investigation, friction stir welding (FSW) of Al-B{sub 4}C composite fabricated by 10 cycles accumulative roll bonding was conducted. In order to investigate the influences of pin geometry on microstructure and mechanical properties, four different pin geometries (cylindrical, square, triangular and hexagonal) were selected. It was found that FSW parameters had a major effect on the fragmentation and distribution of reinforcement particles in stir zone. When the tool travel speed was increased, the distribution of B{sub 4}C particles was become gradually uniform in the aluminum matrix. The effect of tool rotational speed on the peak temperature was determined to be greater than the tool travel speed. The attained data of tensile properties and microhardness tests showed that the tool travel speed had bilateral effect on the tensile strength. The maximum tensile joint efficiency was obtained as 238% for FSWed of Al-2%B{sub 4}C composite to annealed base Al sheet.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Austenitic Reversion of Cryo-rolled Ti-Stabilized Austenitic Stainless Steel: High-Resolution EBSD Investigation

In this study, AISI 321 austenitic stainless steel (ASS) was cryo-rolled and subsequently annealed at 650 and 800 °C to reverse BCC α′-martensite to FCC γ-austenite. The texture evolution associated with the reversion at the selected temperatures was investigated using high-resolution EBSD. After the reversion, TiC precipitates were observed to be more stable in 650 °C-annealed specimens than those reversed at 800 °C. {110} texture was mainly developed in specimens subjected to both annealing temperatures. However, specimens reversed at 650 °C have stronger texture than those annealed at 800 °C, even at the higher annealing time. The strong intensity of {110} texture component is attributed to the ability of AISI 321 ASS to memorize the crystallographic orientation of the deformed austenite, a phenomenon termed texture memory. The development of weaker texture in 800 °C-annealed specimens is attributed to the residual strain relief in grains, dissolution of grain boundary precipitates, and an increase in atomic migration along the grain boundaries. Based on the observed features of the reversed austenite grains and estimation from an existing model, it is suspected that the austenite reversion at 650 and 800 °C undergone diffusional and martensitic shear reversion, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Corrosion Behavior of Nano-/Ultrafine-Grained Al-0.2 wt.% Sc Alloy Produced by Accumulative Roll Bonding (ARB)

The corrosion behavior of the Al-0.2 wt.% Sc alloy fabricated by the accumulative roll bonding (ARB) process in a 3.5 wt.% NaCl solution was studied using the electrochemical impedance spectroscopy and potentiodynamic polarization techniques. The effect of the microstructural parameters, such as dislocation density, texture, grain boundary, and lattice strain, on the corrosion behavior was also investigated in this study. The results demonstrated that the ARB process can significantly improve the corrosion resistance and modify the corrosion potential to attain higher positive potentials. In addition, the pitting corrosion changed into the lateral spreading of the pits at the seventh and tenth cycles of the ARB process with average grain size of 410 and 370 nm, respectively. The change in the fraction of the high-angle grain boundary during the ARB process is the most important parameter regarding the variation in corrosion type. The average grain size of 410 nm in seventh cycle, as the optimum average grain size, demonstrated the highest corrosion resistance.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Effects of Annealing on the Microstructures and Mechanical Properties of Cold-Rolled TB8 Alloy

The microstructure and mechanical properties of TB8 cold-rolled plate with a thickness reduction of 50% during annealing at different temperatures are investigated. The results show that annealing for 1 h below 750 °C does not induce the recrystallization transition, remaining the main texture components of {001} <110>, {113} <110> and {112} <110>. The ellipsoidal ω phase is formed when the alloy is annealed at 400 °C. α phase is formed when the alloy is annealed from 450 to 750 °C. The size and volume fraction of α phase increases first and then declines in control of driving force of phase transformation and diffusion. The synergistic effect of the precipitation of ω phase and α phase and the disappearance of dislocation makes the tensile strength of the plate decrease first, then increase, and finally decrease with the increase in annealing temperature. The change in plasticity is opposite to that of strength.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Hot-Roll Fabrication of Anisotropic Nanograin Nd-Fe-B Magnet

Nd-Fe-B based magnets have the highest energy product among all permanent magnets, which is required for numerous clean energy technologies. For higher temperature applications (T > 150°C), additions of heavy rare earth elements (HREEs) such as Dy are required to maintain sufficient coercivity during operation. Additions of Dy are expensive. Thus, it is desirable to reduce the need for HREEs by reducing the grain size to the nanoscale, which increases the coercivity and decreases its temperature dependence. Here, we report a novel nanograin Nd-Fe-B magnet fabrication method that is continuous and inexpensive. The process uses mechanically milled Nd-Fe-B melt-spun flakes as feedstock powder that is packed into a metal vessel and then hot rolled to form a fully dense and highly textured strip magnet with tailored thicknesses, down to 800 µm. Finally, using this process, fully dense nanograin bulk magnets can be synthesized in minutes compared to the traditional multi-step processes that are typically low throughput.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Contribution of intragranular misorientations to the cold rolling textures of ferritic stainless steels

A combined experimental and simulation study of intragranular misorientation and texture development in ferritic stainless steels is presented herein. Cold rolling was performed on materials having different grain shapes to reveal variations of misorientations and texture with variations in microstructure. The experimental results were compared with predictions of the Visco-Plastic Self-Consistent (VPSC) model and the recently developed Grain-Fragmentation Visco-Plastic Self-Consistent (GF-VPSC) model. It is shown that the GF-VPSC model, incorporating the development of intragranular misorientations, provides a much better prediction of the texture strength compared to the standard VPSC model. The predictions of intragranular misorientation are also in good agreement with experimental measurements. Both experiments and simulations point to the importance of anisotropy of intragranular misorientation distributions in determining texture development and, importantly, texture strength.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The F-t-Pj-RG method: An adjacent-rolling-windows based steady-state detection technique for application to kinetic Monte Carlo simulations

A window-based steady-state detection algorithm has been developed for application to kinetic Monte Carlo simulation data. The algorithm, termed F-t-Pj-RG sequentially applies an F-test, a t-test, and a projection test on adjacent windows of the data while rolling (or shifting) and growing the windows when any of the tests fail. In aggregate, the algorithm is able to (a) automatically reject the warm-up period as not being at steady-state, as well as (b) determine an appropriate window size for converged statistics when sampling the data, which is necessary for detection of steady-state, and (c) detect steady-state within a particular tolerance. The last step, the projection test, is actually an oscillating-slope projection test, and is performed on j sequential data windows (i.e., more than two adjacent windows). It requires more than simply being within the user defined tolerance: the oscillating-slope projection test includes a condition that the slope must oscillate around zero when 2, which is an additional indication of steady-state. When all three tests are passed, the F-t-Pj test is passed, indicating that the prerequisites of steady-state detection have been met and also that conditions consistent with the definition of steady-state have been realized. This algorithm is applied to a variety of data sets that correspond to the diverse type of data trends that can be produced by kinetic Monte Carlo simulations. The algorithm is shown to be robust in its ability to handle differing functional forms, and is able to detect steady-state with low computational cost. Finally, the low computational cost of this method and its robustness towards varied data trends make it suitable for on-the-fly use in kinetic Monte Carlo simulations.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2026

Optimizing district energy systems by integrating Borehole Thermal Energy Storage Using a Mixed-Integer Linear Programming g-function framework with a Multi-Timescale Rolling Horizon method

Shallow geothermal has gained increasing attention in recent years; however, a reliable framework for its accurate incorporation into large-scale energy system optimization remains lacking. This study proposes a Mixed-Integer Linear Programming (MILP) framework combined with the g-function approach to integrate Borehole Thermal Energy Storage (BTES) technology into energy system optimization. Validation against a Modelica-based reservoir network simulation demonstrates that the proposed framework effectively captures the ground thermal response under varying energy loads and accurately estimates the borefield energy supply. To enhance scalability, a Rolling Horizon with Multi-Timescale (RH-MTS) method is further introduced, reducing computational time by 73 % for the 1-year optimization model with only minor loss of optimality. The framework is demonstrated through the case study of the UC Berkeley campus. Results indicate that BTES is a cost-effective and low-carbon solution: two borefields comprising 382 boreholes can meet 8.0 % and 6.6 % of the total campus heating and cooling demand, respectively, at an average energy rate of 0.70–0.77 USD/kWh and carbon intensity of 0.54 kg-CO2/kWh. Short-term analysis reveals a 35%–65% decline in BTES energy flow after 3–6 months of continuous heating/cooling operation, while long-term simulation shows that annual energy production of BTES can vary by up to 12.0 % after four years before stabilizing. Overall, this study develops a novel optimization framework that couples physics-based g-function method with MILP optimization framework, thereby advancing methodological development for shallow-geothermal integration and providing actionable guidance for BTES deployment in district-energy systems.

Yang, Jiahui↗
DOE OSTI2022

Loading direction dependence of asymmetric response of pyramidal slip in rolled AZ31 magnesium alloy

Textured magnesium alloys usually exhibit anisotropic mechanical behavior due to the asymmetric activation of different twinning and slipping modes. This work focuses on the pyramidal slip responses of rolled AZ31 magnesium alloy under two loading conditions, compressive and tensile loading along the normal direction. Under the condition where the compressive loading direction is closely parallel to the c-axis of the unit cell, tensile twinning and basal slips are prohibited, dislocations then active and tend to accumulate at grain boundaries and form dislocation walls. Meanwhile, these dislocations exhibit zigzag morphologies, which result from the cross-slip from {$10\bar{1}1$} first-order pyramidal plane to {$11\bar{2}2$} second-order pyramidal plane, then back to {$10\bar{1}1$} first-order pyramidal plane. Under the condition where tensile twins are prevalent, {$10\bar{1}1$} first-order and {$11\bar{2}2$} second-order pyramidal dislocations are favorable to be activated. Both types of dislocations behave climb-like dissociations onto the basal plane, forming zigzag dislocations. first-order pyramidal plane to second-order pyramidal plane, then back to first-order pyramidal plane. Under the condition where tensile twins are prevalent, first-order and second-order pyramidal dislocations are favorable to be activated. Both types of dislocations behave climb-like dissociations onto the basal plane, forming zigzag dislocations.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Mechanisms of ultrafine-grained austenite formation under different isochronal conditions in a cold-rolled metastable stainless steel

The primary objective of this work is to obtain fundamental insights on phase transformations, with focus on the reaustenitization process (α′→γ transformation), of a cold-rolled (CR) semi-austenitic metastable stainless steel upon different isochronal conditions (0.1, 1, 10 and 100 °C/s). For this purpose, an exhaustive microstructural characterization has been performed by using complementary experimental such as scanning and transmission electron microscopy (SEM and TEM), electron backscattered diffraction (EBSD), electron probe microanalysis (EPMA), micro-hardness Vickers and magnetization measurements. It has been detected that all microstructural changes shift to higher temperatures as the heating rate increases. The reaustenitization occurs in two-steps for all heating rates, which is attributed to the chemical banding present in the CR state. The α′→γ transformation is controlled by the migration of substitutional alloying elements across the austenite/martensite (γ/α′) interface, which finally leads to ultrafine-grained reaustenitized microstructures (440–280 nm). The morphology of the martensite phase in the CR state has been found to be the responsible for such a grain refinement, along with the presence of χ-phase and nanometric Ni{sub 3}(Ti,Al) precipitates that pin the austenite grain growth, especially upon slowly heating at 0.1 °C/s. - Highlights: •Ultrafine-grained austenite structures are obtained isochronally at 0.1–100 °C/s •The α′→γ transformation occurs in two steps due to the initial chemical banding •A diffusional mechanism governs the α′→γ transformation for all heating rates •The dislocation-cell-type of martensite promotes a diffusional mechanism •Precipitates located at α′/γ interfaces hinder the austenite growth.

36 MATERIALS SCIENCE↗
DOE OSTI2016

The interface character distribution of cold-rolled and annealed duplex stainless steel

The interface character distributions (ICDs) of cold-rolled and annealed duplex stainless steel specimens, previously solid-solution-heated (SHT) at 1573 K and 1323 K, are investigated using electron backscatter diffraction (EBSD) and five-parameter analysis (FPA). For the δ-ferrite phase, high concentrations of low angle grain boundaries (LAGBs) are developed, and the boundary planes are predominantly oriented on (111). High angle grain boundaries (HAGBs) with misorientations ranging from 50{sup o} to 60° are mostly pure tilt boundaries, and the boundary planes are primarily located on (112). For the austenite phase, very high density of coherent twin boundaries are introduced, implying that the boundary planes are exactly oriented on (111). The phase boundary character distribution (PBPD) appears to be connected with the K-S and N-W orientation relationships (ORs) terminating on (110) {sub F}‖(111) {sub A} and (110){sub F}‖(hkl){sub A}, respectively. - Highlights: •Five-parameter analysis was used to determine interface character distribution. •ICD results of statistical meaning were achieved. •Initial microstructure has a significant effect on ICD. •Low and high angle GBs in δ phase prefer in (111) and (112) planes, respectively. •K-S phase boundaries terminate on (110){sub F}‖(111){sub A} while N-W ones on (110){sub F}‖(hkl){sub A}.

36 MATERIALS SCIENCE↗
DOE OSTI2017

XRD and EBSD analysis of anisotropic microstructure development in cold rolled F138 stainless steel

The microstructural characteristics of deformation-processed materials highly influence their mechanical properties. For a complete characterization of a microstructure both local and global information must be gathered, which requires the combination of different analysis techniques. X-ray and Electron Backscatter Diffraction were used in the present paper to characterize the deformation induced in a cold rolled F138 austenitic stainless steel sample. The results obtained using laboratory and synchrotron X-ray sources were compared and combined with EBSD quantitative results, allowing the global and local characterization and orientation dependence of the deformation microstructure. A particular behavior was observed in the XRD data corresponding to the planes with < 220 >∥ ND, likely due to a smaller amount of defects accumulated in the crystals with that particular orientation. EBSD was used to separate the scans data into partitions and to calculate misorientation variables and parameters, showing that this behavior can be attributed to a combination of larger grain sizes, lower local boundary misorientations and dislocation densities for crystals having < 220 >∥ ND. Several conclusions, of general validity for the evaluation of microstructure anisotropy, can be extracted from the results. - Highlights: •Combined XRD and EBSD for studying microstructure gave a superb insight on anisotropic accumulation of defects. •W-H and CMWP methods were applied for checking consistency of results. •XRD showed that a smaller accumulation of defects occurred in crystals with < 220 >∥ ND. •High brilliance X-ray beam allowed to study the anisotropy of defect accumulation.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Experimental quantification of “hardenability” of 2195 and 2050 Al-Li alloys by using cold-rolled sheets

Highlights: • An experimental simulation method for intuitive “hardenability” evaluation. • With increasing the distance from the quenching end, the strength of 2050 alloy lowers more slowly than that of 2195 alloy, indicating its better “hardenability”. • At the location far away from the quenching end, lenticular-shaped phases form within grains, which impede T1 precipitation at the same local location during the following aging process. • More intra-granular lenticular-shaped phases in 2195 Al-Li alloy corresponds to its lower “hardenability”. - Abstract: To effectively and intuitively evaluate the “hardenability” during the design of new heat-treatable Al alloys, an experimental evaluation method by using cold-rolled thin sheets was proposed, which combined end-quenching with tensile test after aging, and eliminated the effect of different original structure of thick plate through-thickness. The “hardenability” of 2050 and 2195 Al-Li alloys was then intuitively characterized by their strength lowering as a function of distance away from the quenching end after T8-aging following end-quenching. As the distance is increased, the strength of the 2050 Al-Li alloy lowers more slowly than that of the 2195 Al-Li alloy, indicating a better “hardenability” of the 2050 Al-Li alloy. At the location with a certain distance away from the quenching end, in addition to the Cu-rich secondary phases at the grain boundary, lenticular-shaped Cu-containing secondary phases also form within grains during the end quenching process, which impede the precipitation of T1 (Al{sub 2}CuLi) phase at the same local location during the following aging process. More importantly, the number of the intra-granular lenticular-shaped phases in the 2195 Al-Li alloy is much more than that in the 2050 Al-Li alloy, which contributes to a less “hardenability” of the 2195 Al-Li alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Development and demonstration of a rolling ball viscometer for molten salts with near-minimum liquidus NaCl–KCl

The thermophysical characterization of molten chloride and fluoride salts is a key interest for the development of advanced molten salt nuclear reactors. Viscosity is one thermophysical property of interest; a high-accuracy understanding of this property is necessary for modeling the thermal energy transfer and mass flow rate for a given molten salt system. Only a few methods have consistently been used to measure the viscosity of molten chloride and fluoride salt systems, and large discrepancies have been observed in the literature between independent studies of nearly identical salt systems. As such, exploration of novel measurement methods or implementations may allow for further validation, improved measurement accuracy, and overall improved understanding about optimal approaches for measuring molten salt viscosity. Here, in this study, a novel implementation of the rolling ball viscometry method was used to measure the viscosity of a 44/56 mol % mixture of NaCl–KCl within a temperature range of 714–838 °C, with the intent to demonstrate the feasibility of this technique for molten salt viscosity measurement cross-validation. The purity of this salt was confirmed through laser-induced breakdown spectroscopy. Measured viscosities were approximately 1.3–1.0 cP within this temperature range, and the overall uncertainty was 10.8%, which was determined through Gaussian error propagation. The results agree reasonably well with measured viscosities of similar NaCl–KCl mixtures in the literature (within 2%–20% depending on the temperature and study), although the experimental error in some of these comparative studies may be significant.

47 OTHER INSTRUMENTATION↗
DOE OSTI2018

Compliant rolling-contact architected materials for shape reconfigurability

Architected materials can achieve impressive shape-changing capabilities according to how their microarchitecture is engineered. Here we introduce an approach for dramatically advancing such capabilities by utilizing wrapped flexure straps to guide the rolling motions of tightly packed micro-cams that constitute the material’s microarchitecture. This approach enables high shape-morphing versatility and extreme ranges of deformation without accruing appreciable increases in strain energy or internal stress. Two-dimensional and three dimensional macroscale prototypes are demonstrated, and the analytical theory necessary to design the proposed materials is provided and packaged as a software tool. An approach that combines two-photon stereolithography and scanning holographic optical tweezers is demonstrated to enable the fabrication of the proposed materials at their intended microscale.

36 MATERIALS SCIENCE↗