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At least 703 records · Page 39

Deployment of a Pressure Sensitive Paint System for Measuring Global Surface Pressures on Rotorcraft Blades in Simulated Forward Flight: Preliminary PSP Results from Test 581 in the 14- by 22-Foot Subsonic Tunnel

This report will present details of a Pressure Sensitive Paint (PSP) system for measuring global surface pressures on the tips of rotorcraft blades in simulated forward flight at the 14- x 22-Foot Subsonic Tunnel. The system was designed to use a pulsed laser as an excitation source and PSP data was collected using the lifetime-based approach. With the higher intensity of the laser, this allowed PSP images to be acquired during a single laser pulse, resulting in the collection of crisp images that can be used to determine blade pressure at a specific instant in time. This is extremely important in rotorcraft applications as the blades experience dramatically different flow fields depending on their position in the rotor disk. Testing of the system was performed using the U.S. Army General Rotor Model System equipped with four identical blades. Two of the blades were instrumented with pressure transducers to allow for comparison of the results obtained from the PSP. This report will also detail possible improvements to the system.

Watkins, Anthony Neal↗

Deployment of a Pressure Sensitive Paint System for Measuring Global Surface Pressures on Rotorcraft Blades in Simulated Forward Flight

This paper will present details of a Pressure Sensitive Paint (PSP) system for measuring global surface pressures on the tips of rotorcraft blades in simulated forward flight at the 14- x 22-Foot Subsonic Tunnel at the NASA Langley Research Center. The system was designed to use a pulsed laser as an excitation source and PSP data was collected using the lifetime-based approach. With the higher intensity of the laser, this allowed PSP images to be acquired during a single laser pulse, resulting in the collection of crisp images that can be used to determine blade pressure at a specific instant in time. This is extremely important in rotorcraft applications as the blades experience dramatically different flow fields depending on their position in the rotor disk. Testing of the system was performed using the U.S. Army General Rotor Model System equipped with four identical blades. Two of the blades were instrumented with pressure transducers to allow for comparison of the results obtained from the PSP. Preliminary results show that the PSP agrees both qualitatively and quantitatively with both the expected results as well as with the pressure taps. Several areas of improvement have been indentified and are currently being developed.

Watkins, A. Neal↗

Response studies of rotors and rotor blades with application to aeroelastic tailoring

Various tools for the aeroelastic stability and response analysis of rotor blades in hover and forward flight were developed and incorporated in a comprehensive package capable of performing aeroelastic tailoring of rotor blades in forward flight. The results indicate that substantial vibration reductions, of order 15-40%, in the vibratory hub shears can be achieved by relatively small modifications of the initial design. Furthermore the optimized blade can be up to 20% lighter than the original design. Accomplishments are reported for the following tasks: (1) finite element modeling of rotary-wing aeroelastic problems in hover and forward flight; (2) development of numerical methods for calculating the aeroelastic response and stability of rotor blades in forward fight; (3) formulation of the helicopter air resonance problem in hover with active controls; and (4) optimum design of rotor blades for vibration reduction in forward flight.

Friedmann, P. P.↗

Free-tip-rotor wind-tunnel test results

Seven controller mechanisms and several tip geometries were proposed and evaluated in the course of a free tip rotor development program which integrated those components into a model rotor system for wind tunnel testing. After a rigid whirl test was run to determine controller mechanism performance and structural integrity, a second whirl test was performed with a model rotor incorporating a selected controller design and a selected tip platform to determine the transient behavior of the tips in response to aerodynamic excitation. The results obtained demonstrate that a swept, tapered tip with a tension-torsion strap controller furnished satisfactory mechanical operation, achieved the specified output torque, possessed a low spring rate, and had fast and stable response to excitation.

Stroub, R. H.↗

Aerodynamic Evaluation of Two Compact Radial-Inflow Turbine Rotors

The aerodynamic evaluation of two highly loaded compact radial turbine rotors was conducted at the NASA Lewis Research Center Small Engine Component Test Facility (SECTF). The experimental results were used for proof-of-concept, for modeling radial inflow turbine rotors, and for providing data for code verification. Two rotors were designed to have a shorter axial length, up to a 10-percent reduced diameter, a lighter weight, and equal or higher efficiencies with those of conventional radial inflow turbine rotors. Three configurations were tested: rotor 1, having a 40-percent shorter axial length, with the design stator (stator 1); rotor 1 with the design stator vanes closed down (stator 2); and rotor 2, slightly shorter axially and having higher loading, with stator 2. The stator had 36 vanes and the rotors each had 14 solid blades. Although presently uncooled, the rotor blades were designed for thicknesses which would allow cooling passages to be added. The overall stage performance measurements and the rotor and stator exit flow field surveys were obtained. Measurements of steady state temperatures, pressures, mass flow rates, flow angles, and output power were made at various operating conditions. Data were obtained at corrected speeds of 80, 90, 100, 110, and 120 percent of design over a range of equivalent inlet-to-exit pressure ratios of 3.5, 4.0, 4.5, and 5.0, the maximum pressure ratio achieved. The test showed that the configuration of rotor 1 with stator 1 running at the design pressure ratio produced a flow rate which was 5.6 percent higher than expected. This result indicated the need to close down the stator flow area to reduce the flow. The flow area reduction was accomplished by restaggering the vanes. Rotor 1 was retested with the closed-down stator vanes and achieved the correct mass flow. Rotor 2 was tested only with the restaggered vanes. The test results of the three turbine configurations were nearly identical. Although the measured efficiencies of the compact designs fell 2 to 3 points below the predicted efficiency of 91 percent, they did meet and exceed by up to 2.5 percentage points the efficiences of state-of-the-art turbines found in the literature.

Simonyi, P. Susan↗

SMART Rotor Development and Wind-Tunnel Test

Boeing and a team from Air Force, NASA, Army, Massachusetts Institute of Technology, University of California at Los Angeles, and University of Maryland have successfully completed a wind-tunnel test of the smart material actuated rotor technology (SMART) rotor in the 40- by 80-foot wind-tunnel of the National Full-Scale Aerodynamic Complex at NASA Ames Research Center, figure 1. The SMART rotor is a full-scale, five-bladed bearingless MD 900 helicopter rotor modified with a piezoelectric-actuated trailing-edge flap on each blade. The development effort included design, fabrication, and component testing of the rotor blades, the trailing-edge flaps, the piezoelectric actuators, the switching power amplifiers, the actuator control system, and the data/power system. Development of the smart rotor culminated in a whirl-tower hover test which demonstrated the functionality, robustness, and required authority of the active flap system. The eleven-week wind tunnel test program evaluated the forward flight characteristics of the active-flap rotor, gathered data to validate state-of-the-art codes for rotor noise analysis, and quantified the effects of open- and closed-loop active-flap control on rotor loads, noise, and performance. The test demonstrated on-blade smart material control of flaps on a full-scale rotor for the first time in a wind tunnel. The effectiveness and the reliability of the flap actuation system were successfully demonstrated in more than 60 hours of wind-tunnel testing. The data acquired and lessons learned will be instrumental in maturing this technology and transitioning it into production. The development effort, test hardware, wind-tunnel test program, and test results will be presented in the full paper.

Lau, Benton H.↗

Aeroelastic optimization of an advanced geometry helicopter rotor

Sensitivity derivatives of blade loads and aeroelastic stability of a helicopter rotor in forward flight are calculated as an integral part of a basic aeroelastic analysis using a direct analytical approach. Design variables include nonstructural mass and its placement, chordwise offset of blade center of gravity and aerodynamic center from the elastic axis, blade bending stiffnesses (flap, lag, torsion), and tip geometry (sweep, anhedral, pretwist and planform taper). By means of a sensitivity study, the importance of different design variables on oscillatory hub loads and damping of blade modes is examined. Aeroelastic and sensitivity analyses of the rotor based on a finite element method in space and time are linked with automated optimization algorithms to perform optimization studies of rotor blades. Optimum design solutions, calculated for a four-bladed, soft-inplane hingeless rotor achieved a reduction of 25-60 percent of all 4/rev loads.

Ganguli, Ranjan↗

Rotor system having alternating length rotor blades for reducing blade-vortex interaction (BVI) noise

A rotor system (4) having odd and even blade assemblies (O.sub.b, E.sub.b) mounting to and rotating with a rotor hub assembly (6) wherein the odd blade assemblies (O.sub.b) define a radial length R.sub.O, and the even blade assemblies (E.sub.b) define a radial length R.sub.E and wherein the radial length R.sub.E is between about 70% to about 95% of the radial length R.sub.O. Other embodiments of the invention are directed to a Variable Diameter Rotor system (4) which may be configured for operating in various operating modes for optimizing aerodynamic and acoustic performance. The Variable Diameter Rotor system (4) includes odd and even blade assemblies (O.sub.b, E.sub.b) having inboard and outboard blade sections (10, 12) wherein the outboard blade sections (12) telescopically mount to the inboard blade sections (10). The outboard blade sections (12) are positioned with respect to the inboard blade sections (10 such that the radial length R.sub.E of the even blade assemblies (E.sub.b) is equal to the radial length R.sub.O of the odd blade assemblies (O.sub.b) in a first operating mode, and such that the radial length R.sub.E is between about 70% to about 95% of the length R.sub.O in a second operating mode.

Moffitt, Robert C.↗

Blade planform for a quiet helicopter

The effects of blade planform and tip speed on noise and performance for a Hughes 500 C rotor system were studied. A cursory examination of the effects of such planform shapes as regular, inverse, and no taper on the noise and performance of the rotor was conducted. It was found that a constant width wide chord planform at tower tip speed provided the best performance and lowest noise. The tapered planforms had lower performance figures due to the reduced solidity. However, some noise reductions were achieved.

Ram, D. S. J.↗

Aeroacoustic Testing of UAS-Scale Rotors for a Quadcopter in Hover and Forward Flight

A series of experiments was conducted in an anechoic chamber and wind tunnel to investigatethe noise and performance of an optimum hovering rotor design. The optimum hovering rotorexperimental data set presented in this paper provides the community with a rotor that istheoretically easier to model. Isolated rotors were tested in an anechoic hover chamber as wellas on a representative quadcopter vehicle. In the anechoic chamber, performance and acousticmeasurements were taken at various rotor speeds to compare to those of a commercial-off-the-shelf (COTS) rotor. In the wind tunnel, free-stream velocity, vehicle pitch, and rotor rotationrates were varied to achieve various hover and forward flight operating conditions. Previousinvestigation of a small quadcopter in the Low Speed Aeroacoustic Wind Tunnel (LSAWT) hadidentified possible broadband and interactional noise sources due to rotor airframe interactionand rotor-rotor interaction. These publications identified separation, turbulent boundary layertrailing edge, and bluntness vortex shedding as the main sources of self-generated airfoil noise.By replacing the COTS rotor with an optimum hovering rotor design, self-generated broadbandnoise was reduced for both hover and forward flight conditions for isolated rotor runs. However,the optimum rotors only reduced noise levels for full-vehicle hover conditions, and had little tono reduction in full-vehicle forward flight conditions.

Nicole A Pettingill↗

Experimentally determined flutter from two- and three-bladed model bearingless rotors in hover

A series of experiments was performed on a 1.8-m-diam model rotor in hover for the principal purpose of investigating the lead-lag stability of isolated bearingless rotors. Incidental to those tests, at least three types of pitch-flap flutter were encountered. Type 1 flutter occurred approximately at the second flap-mode frequency on both two-and three-bladed rotors for both small and large pitch angles and appeared to be a classic pitch-flap flutter. Type 2 flutter showed mostly torsional motion and was seen on both two- and three-bladed rotors. Type 3 flutter was a regressing flap flutter that occurred for only the three-bladed rotor configurations and appears to be a wake excited flutter. Although flutter occurred on a number of different configurations, no rotor parameters were identified that were clearly stabilizing or destabilizing.

Bousman, W. G.↗

Performance of 1380 foot per second tip-speed axial-flow compressor rotor blade tip solidity of 1.5

This presents the aerodynamic design parameters along with the overall and blade element performance of an axial-flow compressor rotor designed to study the effects of blade solidity on efficiency and stall margin. At design speed the peak efficiency was 0.892 and occurred at an equivalent weight flow of 65.0 lb/sec. The total pressure ratio was 1.83 and the total temperature ratio was 1.215. Design efficiency, weight flow, pressure ratio, and temperature ratio were 0.824, 65.3, 1.65, and 1.187, respectively. Stall margin for design speed was 10 percent based on the weight flow and pressure ratio values at peak efficiency and just prior to stall.

Ball, C. L.↗

Wave Rotor Research and Technology Development

Wave rotor technology offers the potential to increase the performance of gas turbine engines significantly, within the constraints imposed by current material temperature limits. The wave rotor research at the NASA Lewis Research Center is a three-element effort: 1) Development of design and analysis tools to accurately predict the performance of wave rotor components; 2) Experiments to characterize component performance; 3) System integration studies to evaluate the effect of wave rotor topping on the gas turbine engine system.

Welch, Gerard E.↗

An integrated optimum design approach for high speed prop rotors

The objective is to develop an optimization procedure for high-speed and civil tilt-rotors by coupling all of the necessary disciplines within a closed-loop optimization procedure. Both simplified and comprehensive analysis codes are used for the aerodynamic analyses. The structural properties are calculated using in-house developed algorithms for both isotropic and composite box beam sections. There are four major objectives of this study. (1) Aerodynamic optimization: The effects of blade aerodynamic characteristics on cruise and hover performance of prop-rotor aircraft are investigated using the classical blade element momentum approach with corrections for the high lift capability of rotors/propellers. (2) Coupled aerodynamic/structures optimization: A multilevel hybrid optimization technique is developed for the design of prop-rotor aircraft. The design problem is decomposed into a level for improved aerodynamics with continuous design variables and a level with discrete variables to investigate composite tailoring. The aerodynamic analysis is based on that developed in objective 1 and the structural analysis is performed using an in-house code which models a composite box beam. The results are compared to both a reference rotor and the optimum rotor found in the purely aerodynamic formulation. (3) Multipoint optimization: The multilevel optimization procedure of objective 2 is extended to a multipoint design problem. Hover, cruise, and take-off are the three flight conditions simultaneously maximized. (4) Coupled rotor/wing optimization: Using the comprehensive rotary wing code CAMRAD, an optimization procedure is developed for the coupled rotor/wing performance in high speed tilt-rotor aircraft. The developed procedure contains design variables which define the rotor and wing planforms.

Chattopadhyay, Aditi↗

Helicopter Blade-Vortex Interaction Noise with Comparisons to CFD Calculations

A comparison of experimental acoustics data and computational predictions was performed for a helicopter rotor blade interacting with a parallel vortex. The experiment was designed to examine the aerodynamics and acoustics of parallel Blade-Vortex Interaction (BVI) and was performed in the Ames Research Center (ARC) 80- by 120-Foot Subsonic Wind Tunnel. An independently generated vortex interacted with a small-scale, nonlifting helicopter rotor at the 180 deg azimuth angle to create the interaction in a controlled environment. Computational Fluid Dynamics (CFD) was used to calculate near-field pressure time histories. The CFD code, called Transonic Unsteady Rotor Navier-Stokes (TURNS), was used to make comparisons with the acoustic pressure measurement at two microphone locations and several test conditions. The test conditions examined included hover tip Mach numbers of 0.6 and 0.7, advance ratio of 0.2, positive and negative vortex rotation, and the vortex passing above and below the rotor blade by 0.25 rotor chords. The results show that the CFD qualitatively predicts the acoustic characteristics very well, but quantitatively overpredicts the peak-to-peak sound pressure level by 15 percent in most cases. There also exists a discrepancy in the phasing (about 4 deg) of the BVI event in some cases. Additional calculations were performed to examine the effects of vortex strength, thickness, time accuracy, and directionality. This study validates the TURNS code for prediction of near-field acoustic pressures of controlled parallel BVI.

McCluer, Megan S.↗

Evaluation of Rotor Structural and Aerodynamic Loads using Measured Blade Properties

The structural properties of Higher harmonic Aeroacoustic Rotor Test (HART I) blades have been measured using the original set of blades tested in the wind tunnel in 1994. A comprehensive rotor dynamics analysis is performed to address the effect of the measured blade properties on airloads, blade motions, and structural loads of the rotor. The measurements include bending and torsion stiffness, geometric offsets, and mass and inertia properties of the blade. The measured properties are correlated against the estimated values obtained initially by the manufacturer of the blades. The previously estimated blade properties showed consistently higher stiffnesses, up to 30% for the flap bending in the blade inboard root section. The measured offset between the center of gravity and the elastic axis is larger by about 5% chord length, as compared with the estimated value. The comprehensive rotor dynamics analysis was carried out using the measured blade property set for HART I rotor with and without HHC (Higher Harmonic Control) pitch inputs. A significant improvement on blade motions and structural loads is obtained with the measured blade properties.

Jung, Sung N.↗

Influence of torsional-lateral coupling on stability behavior of geared rotor systems

In high-performance turbomachinery trouble often arises because of unstable nonsynchronous lateral vibrations. The instabilities are mostly caused by oil-film bearings, clearance excitation, internal damping, annular pressure seals in pumps, or labyrinth seals in turbocompressors. In recent times the coupling between torsional and lateral vibrations has been considered as an additional influence. This coupling is of practical importance in geared rotor systems. The literature describes some field problems in geared drive trains where unstable lateral vibrations occurred together with torsional oscillations. This paper studies the influence of the torsional-lateral coupling on the stability behavior of a simple geared system supported by oil-film bearings. The coupling effect is investigated by parameter studies and a sensitivity analysis for the uncoupled and coupled systems.

Schwibinger, P.↗

Analysis of the wind tunnel test of a tilt rotor power force model

Two series of wind tunnel tests were made to determine performance, stability and control, and rotor wake interaction on the airframe, using a one-tenth scale powered force model of a tilt rotor aircraft. Testing covered hover (IGE/OCE), helicopter, conversion, and airplane flight configurations. Forces and moments were recorded for the model from predetermined trim attitudes. Control positions were adjusted to trim flight (one-g lift, pitching moment and drag zero) within the uncorrected test data balance accuracy. Pitch and yaw sweeps were made about the trim attitudes with the control held at the trimmed settings to determine the static stability characteristics. Tail on, tail off, rotors on, and rotors off configurations were testes to determine the rotor wake effects on the empennage. Results are presented and discussed.

Marr, R. L.↗