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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 703 records · Page 39

The origin of Venusian channels: Modelling of thermal erosion by lava

Magellan imagery has revealed that channels, apparently volcanic in origin, are abundant on the surface of Venus. There has been much debate about the origin of these channels. Are they the result of erosional (either thermal or mechanical) or constructional processes? A common characteristic of the simple sinuous channels is that they show evidence of erosion near their source and then become purely constructional, forming levees and in some cases roofing over completely. One method of showing that thermal erosion is capable of producing the type of channels seen is to use computer modeling incorporating the physical conditions on Venus and the physical characteristics of the different types of lava that may have been erupted. It is possible to calculate, relatively easily, two channel parameters. The first is the erosion rate, which combined with eruption duration, gives depth. The second is for how long after leaving the source the erupted lava will continue to be capable of thermal erosion before constructional processes dominate. Making assumptions about the rheology of the lava (e.g., assume it behaves as a Bingham plastic) along with the slope angle yields a flow velocity and therefore a distance over which thermal erosion will take place. Due to the resolution (both vertical and horizontal) of the Magellan altimetric data, the distance from the source that the channel is erosional can be much more accurately measured than the depth of the channel. This will remain the case until stereo imagery becomes available for large areas of the planet.

Bussey, D. B. J.↗

Computer Modeling of Thermal Convection in Melts to Explain Glass Formation in Low Gravity and on Earth

Experiments conducted up to this time on glass forming melts in the low gravity environment of space show that glasses prepared in low-g are more chemically homogeneous and more resistant to crystallization than the comparable glasses prepared at 1-g on Earth. This result is somewhat surprising and opposite to the accepted concept on glass formation for a melt. A hypothesis based on "shear thinning" of a melt, a decrease in viscosity with increasing shear stress, is proposed as an explanation for the observed low-gravity results. This paper describes detailed simulation procedures to test the role of thermal convection in introducing shear stress in glass forming melts, using a lithium disilcate melt as a model. The simulation system in its idealized version consists of a cylinder that is heated at one end and cooled at the other with gravity acting in a transverse direction to the thermal gradient. The side wall of the cylinder is assumed to be insulating. The governing equations of motion and energy are solved using variable properties for viscosity (Arrehenius and non-Arrehenius behaviors) and density (constant and temperature dependent). Other parametric variables in the calculations include gravity level and gravity vector orientation. The shear stress in the system are then computed as a function of gravity from the calculated values of maximum melt velocity, and its effect on melt viscosity (shear thinning) is predicted. Also included and discussed are the modeling efforts related to other potential convective processes in glass forming melts and their possible effects on melt viscosity.

Ray, Chandra S.↗

Thermal coupling-decoupling mechanism of heat transfer across van der Waals interfaces in n-eicosane

Progress toward improving thermal transport properties of n-eicosane, a promising phase change material for thermal energy storage near human body temperature, is hindered by lack of a general theoretical framework to model thermal interfacial conductance (TIC) of the van der Waals (vdW) force bonded molecular interfaces, which have little compositional/structural mismatch. Combining molecular dynamics simulations at temperatures up to the melting point and a time-domain analysis of interfacial heat currents in individual molecules, we unveil that (1) the heat flux across a molecular vdW interface has an alternating coupling-decoupling pattern at the single molecule level due to thermal fluctuations, and (2) the net heat transfer during the thermally coupled periods is orders of magnitude larger than that during the thermally decoupled periods. Furthermore, we demonstrate that a vdW interface's TIC correlates almost linearly with two atomistic-scale coupling-decoupling parameters: αc and σc, that represent the duration and strength of the thermal coupling, respectively. This thermal coupling-decoupling mechanism proposes a new paradigm that explicitly accounts for the effects of structural flexibility and dynamical fluctuation on heat transfer across molecular interfaces, and will likely provide new insights into modeling thermal transport properties in a wide-ranging soft materials, including self-assembled monolayers, paraffins or lipids.

42 ENGINEERING↗

A solar-wind model including proton thermal anisotropy.

A model of the solar wind is presented which divides the interplanetary space into two regions. It assumes that the solar wind is one-fluid in an 'inner region' of radius less than 0.4 A, and two-fluid and collisionless in an 'outer region' of radius greater than 0.4 A. The second and third moment equations of the Vlasov equation together with conservation equations are used to govern the solar wind flow in the outer region. The model produces solutions for all macroscopic quantities as well as for the microscopic proton distribution function, both as functions of heliocentric distances up to 50 A. Calculated results at 1 A include the solar wind velocity, electron temperature, proton temperature, proton thermal anisotropy and magnetic field magnitude. They are in good agreement with observations.

Whang, Y. C.↗

Modeling of Aerobrake Ballute Stagnation Point Temperature and Heat Transfer to Inflation Gas

A trailing Ballute drag device concept for spacecraft aerocapture is considered. A thermal model for calculation of the Ballute membrane temperature and the inflation gas temperature is developed. An algorithm capturing the most salient features of the concept is implemented. In conjunction with the thermal model, trajectory calculations for two candidate missions, Titan Explorer and Neptune Orbiter missions, are used to estimate the stagnation point temperature and the inflation gas temperature. Radiation from both sides of the membrane at the stagnation point and conduction to the inflating gas is included. The results showed that the radiation from the membrane and to a much lesser extent conduction to the inflating gas, are likely to be the controlling heat transfer mechanisms and that the increase in gas temperature due to aerodynamic heating is of secondary importance.

Bahrami, Parviz A.↗

Run Time Improvement Efforts for the Roman Space Telescope Thermal Analysis

Observatory thermal models for large, complex missions, such as the Wide Field InfraRed Survey Telescope (WFIRST) mission, produce an immense amount of data to be processed. Configuration management of the model throughout the project life cycle has mainly focused on which versions of the subsystem models form the current observatory level configuration. However, the results produced by the model are not nearly as well The Roman Space Telescope (RST), formerly known as the Wide Field InfraRed Survey Telescope, is the next great astrophysics observatory mission to follow the James Webb Space Telescope with a planned launch in 2026. As a large scale, flagship mission for NASA with challenging wave front error stability requirements, a single model approach for both thermal discipline analysis and thermo-optical distortion analysis has been used since the early days of the project. In alleviating the need to maintain two separate models for different analysis types, it imposes run time penalties on the thermal analysis with a large model with significant radiation heat exchange. Throughout the lifecycle of the project, the component models have steadily grown in size, resulting in a continuous growth of the overall observatory model with each update and consequently a considerable increase in the model run time. While ongoing efforts to reduce run time are continuously investigated, previous efforts had primarily focused on timestep size and total simulation time to reach quasi-equilibrium. More recently, studies were performed on the total number of radiation couplings (radks) included in the model, which has a nearly linear impact on run time, but increases exponentially with node count. As standard practice for spacecraft analysis, small radks were excluded from the temperature solution based on the assumption that their interchange/view factors have a negligible impact on heat flow. Four approaches were investigated to reduce the model run time while minimizing the impact on accuracy: (1) the Equivalent Radiation Network node, (2) Progressive Radk Inclusion as solution proceeds, (3) Targeted Radk Filtering for critical/non critical areas, and lastly (4) Representation of culled radks with Backloads. Furthermore, the investigation of model run time also revealed that cold cases took noticeably longer to run than hot cases; the root computational inefficiencies were explored along with the computation penalty of linearization of the external radks and recalculation of temperature dependent linear couplings at each timestep. This paper outlines the details of each of the above approaches and their impact on run time and model accuracy.

Thermal Analysis↗

Heat Transfer Analysis in Wire Bundles for Aerospace Vehicles

Design of wiring for aerospace vehicles relies on an understanding of "ampacity" which refers to the current carrying capacity of wires, either, individually or in wire bundles. Designers rely on standards to derate allowable current flow to prevent exceedance of wire temperature limits due to resistive heat dissipation within the wires or wire bundles. These standards often add considerable margin and are based on empirical data. Commercial providers are taking an aggressive approach to wire sizing which challenges the conventional wisdom of the established standards. Thermal modelling of wire bundles may offer significant mass reduction in a system if the technique can be generalized to produce reliable temperature predictions for arbitrary bundle configurations. Thermal analysis has been applied to the problem of wire bundles wherein any or all of the wires within the bundle may carry current. Wire bundles present analytical challenges because the heat transfer path from conductors internal to the bundle is tortuous, relying on internal radiation and thermal interface conductance to move the heat from within the bundle to the external jacket where it can be carried away by convective and radiative heat transfer. The problem is further complicated by the dependence of wire electrical resistivity on temperature. Reduced heat transfer out of the bundle leads to higher conductor temperatures and, hence, increased resistive heat dissipation. Development of a generalized wire bundle thermal model is presented and compared with test data. The steady state heat balance for a single wire is derived and extended to the bundle configuration. The generalized model includes the effects of temperature varying resistance, internal radiation and thermal interface conductance, external radiation and temperature varying convective relief from the free surface. The sensitivity of the response to uncertainties in key model parameters is explored using Monte Carlo analysis.

S L Rickman↗

Modeling the seasonal cycle of CO2 on Mars: A fit to the Viking lander pressure curves

We have constructed a more accurate Mars thermal model, similar to the one used by Leighton and Murray in 1966, which solves radiative, conductive, and latent heat balance at the surface as well as the one-dimensional heat conduction equation for 40 layers to a depth of 15 meters every 1/36 of a Martian day. The planet is divided into 42 latitude bands with a resolution of two degrees near the poles and five degrees at lower latitudes, with elevations relative to the 6.1 mbar reference areoid. This estimate of the Martian zonally averaged topography was derived primarily from radio occultations. We show that a realistic one-dimensional thermal model is able to reproduce the VL1 pressure curve reasonably well without having to invoke complicated atmospheric effects such as dust storms and polar hoods. Although these factors may cause our deduced values for each model parameter to differ from its true value, we believe that this simple model can be used as a platform to study many aspects of the Martian CO2 cycle over seasonal, interannual, and long-term climate timescales.

Wood, S. E.↗

Coupled Hydrological-Thermal-Biogeochemical Modeling for Predicting Arctic Carbon Emissions (CH4PACE)

The Arctic, with nearly 1,700 billion metric tons of carbon stored in its soils, is experiencing significant warming trends that raise concerns about the potential release of greenhouse gases, particularly methane. This report investigates the conversion of carbon stored in Arctic soils and permafrost into methane and its subsequent atmospheric release over the coming decades. Recent data indicate a rise in global methane concentrations, highlighting the importance of understanding the mechanisms of methane generation under anaerobic conditions prevalent in thawing permafrost. Our study employs a multi-faceted approach that integrates fieldwork, benchtop experiments, and numerical simulations to explore the subsurface hydrological-thermal-biogeochemical systems influencing methane emissions. We focus on the relationship between microbial activity in decomposing organic matter under oxygen-limited conditions and the transport of methane out of these saturated wetland soils. Key hydrological parameters, including permeability, porosity, and thermal conductivity, were measured on soil samples from Fairbanks, Alaska, and used to parameterize PFLOTRAN, a coupled hydrological-thermal-reactive transport simulator. Our model enables prediction of the evolution of the active layer and its impact on methane production and release. Our findings underscore the critical need for a mechanistic understanding of methane dynamics in permafrost environments to improve predictions of methane emissions in Earth systems models.

54 ENVIRONMENTAL SCIENCES↗

Development and Validation of a High-Vacuum Thermal Conductivity Testbed for Aerospace Interface Materials

Thermal Interface Materials (TIMs) are critical components in spacecraft thermal management systems, where thermal performance is strongly influenced by vacuum conditions, interface contact resistance, and layered metallic joint behavior. However, manufacturer-reported thermal conductivity values are often derived under idealized conditions and may not accurately represent performance within operational aerospace applications. To address this limitation, the Testbed for Advanced Interface Materials in Vacuum (TAIMV) was developed as a modular vacuum-compatible thermal conductivity characterization platform capable of evaluating aerospace-relevant TIM configurations under both ambient and high-vacuum environments. The testbed was derived from the ASTM C1044-16 guarded hot plate methodology and incorporates interchangeable layers of stainless steel coupon geometries, independently controlled main and guard heaters, embedded resistance temperature detectors (RTDs), thermocouples, multi-layer insulation (MLI), and a temperature-controlled cold plate to characterize through-thickness thermal gradients across layered interfaces. In the current configuration, interface compression is limited to the nominal contact pressure generated by the experimental stack assembly. Initial experimental campaigns were conducted at ambient pressure and below 1×10-5 torr for vacuum cases using multiple interface materials including Braycote 601EF and Krytox-based greases across a range of thermal operating conditions. In parallel, a coupled numerical Python thermal model was developed to predict temperature distribution throughout the stack while accounting for conduction, radiation, and parasitic heat transfer pathways and effective interface resistance effects. Experimental measurements and numerical predictions showed consistent thermal trends across multiple operating conditions and environmental states. Results also revealed measurable differences between ambient and vacuum thermal behavior, demonstrating the importance of interface resistance, parasitic heat transfer mechanisms, and stack geometry in determining effective thermal performance within layered thermal interfaces. The presented work establishes a foundation for future thermal model correlation efforts and expanded characterization of aerospace thermal interface materials under representative environmental conditions. Future work will focus on the integration of a load cell system to enable controlled pressure-dependent characterization of thermal interface materials under compressive loading. This capability will allow investigation of the influence of contact pressure on effective thermal conductivity, interface resistance, and thermal performance within layered aerospace thermal interfaces under representative operational conditions.

Thermal Development Testing↗

Run Time Improvement Efforts for the Roman Space Telescope Thermal Analysis

"Observatory thermal models for large, complex missions, such as the Wide Field InfraRed Survey Telescope (WFIRST) mission, produce an immense amount of data to be processed. Configuration management of the model throughout the project life cycle has mainly focused on which versions of the subsystem models form the current observatory level configuration. However, the results produced by the model are not nearly as well The Roman Space Telescope (RST), formerly known as the Wide Field InfraRed Survey Telescope, is the next great astrophysics observatory mission to follow the James Webb Space Telescope with a planned launch in 2026. As a large scale, flagship mission for NASA with challenging wave front error stability requirements, a single model approach for both thermal discipline analysis and thermo-optical distortion analysis has been used since the early days of the project. In alleviating the need to maintain two separate models for different analysis types, it imposes run time penalties on the thermal analysis with a large model with significant radiation heat exchange. Throughout the lifecycle of the project, the component models have steadily grown in size, resulting in a continuous growth of the overall observatory model with each update and consequently a considerable increase in the model run time. While ongoing efforts to reduce run time are continuously investigated, previous efforts had primarily focused on timestep size and total simulation time to reach quasi-equilibrium. More recently, studies were performed on the total number of radiation couplings (radks) included in the model, which has a nearly linear impact on run time, but increases exponentially with node count. As standard practice for spacecraft analysis, small radks were excluded from the temperature solution based on the assumption that their interchange/view factors have a negligible impact on heat flow. Four approaches were investigated to reduce the model run time while minimizing the impact on accuracy: (1) the Equivalent Radiation Network node, (2) Progressive Radk Inclusion as solution proceeds, (3) Targeted Radk Filtering for critical/non critical areas, and lastly (4) Representation of culled radks with Backloads. Furthermore, the investigation of model run time also revealed that cold cases took noticeably longer to run than hot cases; the root computational inefficiencies were explored along with the computation penalty of linearization of the external radks and recalculation of temperature dependent linear couplings at each timestep. This paper outlines the details of each of the above approaches and their impact on run time and model accuracy.

Thermal Analysis↗

Thermal Analysis of Refueling Propellant Systems for PPE

To support the sustainability of Gateway, approach the challenge of sustainable presence beyond low earth orbit, and provide proving grounds for future missions beyond the surface of the moon, refueling capabilities must be incorporated into Gateway. The objective is to replenish propellants into the Power and Propulsion Element (PPE) from the European System Providing Refueling, Infrastructure and Telecommunications (ESPIRIT) through the Habitation and logistics outpost (HALO). PPE refueling will consist of a bipropellant transfer system, as well as a main propellant transfer system. Refueling the Power and Propulsion Element in near rectilinear halo orbit can present various issues, and to thermally maintain the refueling system during this event requires diligent planning and thermal design. Presently, a thermal model exists to analyze the components of the refueling system as the development of PPE continues. The analysis from the thermal model will verify the integrity of the all the components during a refueling event throughout the duration of the mission given various environmental differences. To confidently refuel PPE, thermal analysis, and various tests of the refueling components, must be completed to achieve the desired sustainability of Gateway.

Ethan Sparks↗

Heat Generation versus Heat Dissipation Maps for Batteries (Battery Safety Maps) [SWR-21-27]

NREL's Battery Safety Map (Heat Generation versus Heat Dissipation Maps for Batteries) generates a response surface that is grouped into regions where the battery is deemed safe from the propagation of thermal runaway, those where an engineering solution would render the battery safe, and finally instances where thermal runaway is inevitable. The demarcation for the different regions is provided by specifications or constraints imposed by the end user. NREL's Battery Safety Map is a user-defined subroutine that sweeps through a set of parameters describing the operating conditions and short-circuit scenarios for battery safety simulations. For each run, the electrochemical-thermal model implementing reaction kinetics and gas generation are run to evaluate the amount of heat generated. A thermal model then captures the amount of heat dissipation based on boundary conditions defined (e.g., forced convection, constant temperature at the surface, etc.). Based on the rate of heat transfer and the amount of heat generated, each run is classified into "safe," "mitigation possible," or "unsafe" zones. These categories are defined based on constraints or tolerance specifications provided by the end user.

Santhanagopalan, Shriram↗

Thermal Fault Tolerance Analysis of Carbon Fiber Rope Barrier Systems for Use in the Reusable Solid Rocket Motor ( RSRM) Nozzle Joints

Carbon Fiber Rope (CFR) thermal barrier systems are being considered for use in several RSRM (Reusable Solid Rocket Motor) nozzle joints as a replacement for the current assembly gap close-out process/design. This study provides for development and test verification of analysis methods used for flow-thermal modeling of a CFR thermal barrier subject to fault conditions such as rope combustion gas blow-by and CFR splice failure. Global model development is based on a 1-D (one dimensional) transient volume filling approach where the flow conditions are calculated as a function of internal 'pipe' and porous media 'Darcy' flow correlations. Combustion gas flow rates are calculated for the CFR on a per-linear inch basis and solved simultaneously with a detailed thermal-gas dynamic model of a local region of gas blow by (or splice fault). Effects of gas compressibility, friction and heat transfer are accounted for the model. Computational Fluid Dynamic (CFD) solutions of the fault regions are used to characterize the local flow field, quantify the amount of free jet spreading and assist in the determination of impingement film coefficients on the nozzle housings. Gas to wall heat transfer is simulated by a large thermal finite element grid of the local structure. The employed numerical technique loosely couples the FE (Finite Element) solution with the gas dynamics solution of the faulted region. All free constants that appear in the governing equations are calibrated by hot fire sub-scale test. The calibrated model is used to make flight predictions using motor aft end environments and timelines. Model results indicate that CFR barrier systems provide a near 'vented joint' style of pressurization. Hypothetical fault conditions considered in this study (blow by, splice defect) are relatively benign in terms of overall heating to nozzle metal housing structures.

Clayton, J. Louie↗

Thermal study of interface between the Orbiter cold plate and typical Shuttle spacecraft payload flight electronics

Spacelab provides a set of Freon line plumbing and cold plates for experiment equipments which are located in the Shuttle pallet and which need active thermal control. The reported study deals with the thermal problem of attaching a Command and Data Handling module with various electronic boxes whose combined footprints on the baseplate are much larger than the cold plate. A description of two modules and the cold plate assembly in the pallet is presented and a thermal model description is provided. The method employed in modeling heat pipes-honey-comb matrix is based upon an effective conductance between the heat pipe vapor and the walls of the heat pipe. The considered thermal models and a computer program are used to perform steady-state thermal analyses. The temperature gradients in the large module baseplate attached to the small cold plate are predicted as a function of the interface plate thickness.

Hwangbo, H.↗

Photoelastic tests on models of thermal protection system for space shuttle orbiter

The thermal protection system (TPS) of the space shuttle orbiter vehicle, consisting of ceramic tile/adhesive/strain isolator pad/adhesive/aluminum substructure, was modeled photoelasticity. A highly sensitive photoelastic material was used in the models to show the nature of the stress-transfer between the strain isolation pad (SIP) and the ceramic tile through the RTV-adhesive layer. Isochromatic fringe patterns were obtained for models subjected to tension and combined tension and bending. Tests indicated that the load-transfer between the SIP and the photoelastic material occurred at discrete locations causing stress concentrations in the photoelastic material. Stress concentration factors of the order of 1.9 were measured, but as the observed photoelastic response was an integrated effect through the model thickness, the local stress concentration factors at the SIP/tile interface could be even higher.

Prabhakaran, R.↗