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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
NASA NTRS2003

Alignment of the Grating Wheel Mechanism for a Ground-Based, Cryogenic, Near-Infrared Astronomy Instrument

We describe the population, optomechanical alignment, and alignment verification of near-infrared gratings on the grating wheel mechanism (GWM) for the Infrared Multi-Object Spectrometer (IRMOS). IRMOS is a cryogenic (80 K), principle investigator-class instrument for the 2.1 m and Mayall 3.8 m telescopes at Kitt Peak National Observatory, and a MEMS spectrometer concept demonstrator for the James Webb Space Telescope. The GWM consists of 13 planar diffraction gratings and one flat imaging mirror (58 x 57 mm), each mounted at a unique compound angle on a 32 cm diameter gear. The mechanism is predominantly made of Al 6061. The grating substrates are stress relieved for enhanced cryogenic performance. The optical surfaces are replicated from off-the-shelf masters. The imaging mirror is diamond turned. The GWM spans a projected diameter of approx. 48 cm when fully assembled, utilizes several flexure designs to accommodate potential thermal gradients, and is controlled using custom software with an off-the-shelf controller. Under ambient conditions, each grating is aligned in six degrees of freedom relative to a coordinate system that is referenced to an optical alignment cube mounted at the center of the gear. The local tip/tilt (Rx/Ry) orientation of a given grating is measured using the zero-order return from an autocollimating theodolite. The other degrees of freedom are measured using a two-axis cathetometer and rotary table. Each grating's mount includes a one-piece shim located between the optic and the gear. The shim is machined to fine align each grating. We verify ambient alignment by comparing grating difractive properties to model predictions.

Gutkowski, Sharon M.↗
NASA NTRS2007

Optical Alignment of the JWST ISIM to the OTE Simulator (OSIM): Current Concept and Design Studies

The James Webb Space Telescope's (JWST) Integrated Science Instrument Module (ISIM) is the scientific payload of the observatory and contai ns four science instruments. During alignment and test of the integrated ISIM (i.e. ISIM + science instruments) at NASA's Goddard Space Fli ght Center (GSFC), the Optical telescope element SIMulator (OSIM) wil l be used to optically stimulate the science instruments to verify their operation and performance. In this paper we present the design of two cryogenic alignment fixtures that will be used to determine and verify the proper alignment of OSIM to ISIM during testing at GSFC. The se fixtures, the Master Alignment Target Fixture (MATF) and the ISIM Alignment Target Fixture (IATF), will provide continuous, 6 degree of freedom feedback to OSIM during initial ambient alignment as well as during cryogenic vacuum testing.

Frey, Bradley J.↗
NASA NTRS2007

Optical Modeling Activities for NASA's James Webb Space Telescope (JWST): Wavefront Aberrations due to Alignment and Figure Compensation - 3

This is part three of a series describing the ongoing optical modeling activities for James Webb Space Telescope (JWST). The first two discussed modeling JWST on-orbit performance using wavefront sensitivities to predict line of sight motion induced blur, and stability during thermal transients. The work here investigates the aberrations resulting from alignment and figure compensation of the controllable degrees of freedom (primary and secondary mirrors), which may be encountered during ground alignment and on-orbit commissioning of the observatory. The optical design of the telescope is a three-mirror anastigmat, with an active fold mirror at the exit pupil for fine guiding. The primary mirror is over 6.5 meters in diameter, and is composed of 18 hexagonal segments that can individually positioned on hexapods, as well as compensated for radius of curvature. This effectively gives both alignment and figure control of the primary mirror. The secondary mirror can be moved in rigid body only, giving alignment control of the telescope. The tertiary mirror is fixed, however, as well as the location of the science instrumentation. Simulations are performed of various combinations of active alignment corrections of component figure errors, and of primary mirror figure corrections of alignment errors. Single field point and moderate field knowledge is assumed in the corrections. Aberrations over the field are reported for the varying cases, and examples presented.

Howard, Joseph↗
NASA NTRS2008

Tool for Inspecting Alignment of Twinaxial Connectors

A proposed tool would be used to inspect alignments of mating twinaxial-connector assemblies on interconnecting wiring harnesses. More specifically, the tool would be used to inspect the alignment of each contact pin of each connector on one assembly with the corresponding socket in the corresponding connector on the other assembly. It is necessary to inspect the alignment because if mating of the assemblies is attempted when any pin/socket pair is misaligned beyond tolerance, the connection will not be completed and the dielectric material in the socket will be damaged (see Figure 1). Although the basic principle of the tool is applicable to almost any type of mating connector assemblies, the specific geometry of the tool must match the pin-and-socket geometry of the specific mating assemblies to be inspected. In the original application for which the tool was conceived, each of the mating assemblies contains eight twinaxial connectors; the pin diameter is 0.014 in. (.0.35 mm), and the maximum allowable pin/socket misalignment is 0.007 in. (.0.18 mm). Incomplete connections can result in loss of flight data within the functional path to the space shuttle crew cockpit displays. The tool (see Figure 2) would consist mainly of a transparent disk with alignment clocking tabs that can be fitted onto either connector assembly. Sets of circles or equivalent reference markings are affixed to the face of the tool, located at the desired positions of the mating contact pairs. An inspector would simply fit the tool onto a connector assembly, engaging the clocking tabs until the tool fits tightly. The inspector would then align one set of circles positioning a line of sight perpendicular to one contact within the connector assembly. Mis alignments would be evidenced by the tip of a pin contact straying past the inner edge of the circle. Socket contact misalignments would be evidenced by a crescent-shaped portion of the white dielectric appearing within the circle. The tool could include a variable magnifier plus an illuminator that could be configured so as not to cast shadows.

Smith, Christopher R.↗
NASA NTRS2009

Cryogenic Pupil Alignment Test Architecture for Aberrated Pupil Images

A document describes cryogenic test architecture for the James Webb Space Telescope (JWST) integrated science instrument module (ISIM). The ISIM element primarily consists of a mechanical metering structure, three science instruments, and a fine guidance sensor. One of the critical optomechanical alignments is the co-registration of the optical telescope element (OTE) exit pupil with the entrance pupils of the ISIM instruments. The test architecture has been developed to verify that the ISIM element will be properly aligned with the nominal OTE exit pupil when the two elements come together. The architecture measures three of the most critical pupil degrees-of-freedom during optical testing of the ISIM element. The pupil measurement scheme makes use of specularly reflective pupil alignment references located inside the JWST instruments, ground support equipment that contains a pupil imaging module, an OTE simulator, and pupil viewing channels in two of the JWST flight instruments. Pupil alignment references (PARs) are introduced into the instrument, and their reflections are checked using the instrument's mirrors. After the pupil imaging module (PIM) captures a reflected PAR image, the image will be analyzed to determine the relative alignment offset. The instrument pupil alignment preferences are specularly reflective mirrors with non-reflective fiducials, which makes the test architecture feasible. The instrument channels have fairly large fields of view, allowing PAR tip/tilt tolerances on the order of 0.5deg.

Bos, Brent↗
NASA NTRS2012

Precise Alignment and Permanent Mounting of Thin and Lightweight X-ray Segments

To provide observations to support current research efforts in high energy astrophysics. future X-ray telescope designs must provide matching or better angular resolution while significantly increasing the total collecting area. In such a design the permanent mounting of thin and lightweight segments is critical to the overall performance of the complete X-ray optic assembly. The thin and lightweight segments used in the assemhly of the modules are desigued to maintain and/or exceed the resolution of existing X-ray telescopes while providing a substantial increase in collecting area. Such thin and delicate X-ray segments are easily distorted and yet must be aligned to the arcsecond level and retain accurate alignment for many years. The Next Generation X-ray Optic (NGXO) group at NASA Goddard Space Flight Center has designed, assembled. and implemented new hardware and procedures mth the short term goal of aligning three pairs of X-ray segments in a technology demonstration module while maintaining 10 arcsec alignment through environmental testing as part of the eventual design and construction of a full sized module capable of housing hundreds of X-ray segments. The recent attempts at multiple segment pair alignment and permanent mounting is described along with an overview of the procedure used. A look into what the next year mll bring for the alignment and permanent segment mounting effort illustrates some of the challenges left to overcome before an attempt to populate a full sized module can begin.

Biskach, Michael P.↗
DOE OSTI2024

Digital Light Process 3D Printing of Magnetically Aligned Liquid Crystalline Elastomer Free–forms

Liquid crystalline elastomers (LCEs) are anisotropic soft materials capable of large dimensional changes when subjected to a stimulus. The magnitude and directionality of the stimuli-induced thermomechanical response is associated with the alignment of the LCE. Recent reports detail the preparation of LCEs by additive manufacturing (AM) techniques, predominately using direct ink write printing. Another AM technique, digital light process (DLP) 3D printing, has generated significant interest as it affords LCE free-forms with high fidelity and resolution. However, one challenge of printing LCEs using vat polymerization methods such as DLP is enforcing alignment. Here, we document the preparation of aligned, main-chain LCEs via DLP 3D printing using a 100 mT magnetic field. Systematic examination isolates the contribution of magnetic field strength, alignment time, and build layer thickness on the degree of orientation in 3D printed LCEs. Informed by this fundamental understanding, DLP is used to print complex LCE free-forms with through-thickness variation in both spatial orientations. Further, the hierarchical variation in spatial orientation within LCE free-forms is used to produce objects that exhibit mechanical instabilities upon heating. DLP printing of aligned LCEs opens new opportunities to fabricate stimuli-responsive materials in form factors optimized for functional use in soft robotics and energy absorption.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Spatially programmed alignment and actuation in printed liquid crystal elastomers

Liquid crystal elastomers (LCEs) exhibit reversible shape morphing behavior when cycled above their nematic-to-isotropic transition temperature. During extrusion-based 3D printing, LCE inks are subjected to coupled shear and extensional flows that can be harnessed to spatially control the alignment of their nematic director along prescribed print paths. Here, we combine experiment and modeling to elucidate the effects of ink composition, nozzle geometry, and printing parameters on director alignment. From rheological measurements, we quantify the dimensionless Weissenberg number ( Wi ) for the flow field each ink experiences as a function of printing conditions and demonstrate that Wi is a strong predictor of LCE alignment. We find that director alignment in LCE filaments printed through a tapered nozzle varies radially when Wi < 1, while it is uniform when Wi ≫ 1. Based on COMSOL simulations and in operando X-ray measurements, we show that LCE inks printed through nozzles with an internal hyperbolic geometry exhibit a more uniform director alignment for a given Wi compared to those through tapered nozzles. Concomitantly, the stiffness along the print direction and actuation strain of printed LCEs increases substantially under such conditions. By varying Wi during printing through adjusting the flow rate “on the fly”, LCE architectures with uniform composition, yet locally encoded shape morphing transitions can be realized.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Determining tolerance requirements for spray-duct alignment in ducted fuel injection

Several ducted fuel injection (DFI) studies have highlighted the importance of accuracy in aligning the duct axis with that of its corresponding spray for optimal effectiveness, as misalignment adversely impacts the method’s performance. The need for accurate alignment could lead to added manufacturing complexity via tighter tolerances. This study systematically explores cases of horizontal, vertical, and rotational misalignment, analyzing their respective effects on DFI performance. Vertical and horizontal misalignments at the duct inlet plane were varied at magnitudes of 6.25%, 12.5%, and 25.0% of the duct diameter, corresponding to 0.125, 0.25, and 0.5 mm, respectively. Rotational misalignments were set at 1°, 2°, and 4°, corresponding to 3.65%, 7.30%, and 14.6%, respectively, of the duct diameter at its inlet plane. The investigation yields spray-duct alignment tolerance limits and highlights the influence of misalignment direction on emissions due to the interactions with swirl and squish inside the combustion chamber. The results indicate that the tolerance limits for the alignment are within 4° and 0.5 mm relative to the geometrically aligned position. If the misalignment exceeds 4°of rotation or 0.5 mm in the horizontal direction, the beneficial effects on soot reduction using this method are no longer observed. The findings contribute to an understanding that can be used to optimize DFI for cleaner and more efficient combustion in compression-ignition engines.

Şener, Ramazan↗
NASA NTRS1973

Simultaneous particle and field observations of field-aligned currents

Simultaneous measurements of low energy precipitating electrons and magnetic fluctuations from the low altitude polar orbiting satellite OGO-4 have been compared. Analysis of the two sets of experimental data for isolated events led to the classification of high latitude field-aligned currents as purely temporal or purely spatial variations. Magnetic field disturbances calculated using these simple current models and the measured particle fluxes were in good agreement with measured field values. While fluxes of greater than 1 keV electrons are detected primarily on the nightside, magnetometer disturbances indicative of field-aligned currents were seen at all local times, both in the visual auroral regions and dayside polar cusp. Thus electrons with energies less than approximately 1 keV are the prime charge carriers in high latitude dayside field-aligned currents. The satellite measurements are in good agreement with previously measured field-aligned current values and with values predicted from several models involving magnetospheric field-aligned currents.

Berko, F. W.↗
NASA NTRS1974

Field-aligned auroral electron fluxes

Out of a series of five auroral sounding rocket flights, electron fluxes in three of the flights were observed to be sharply field-aligned. The electrons were detected with an array of electrostatic analyzers making 50-point spectral samples from 0 to 15 keV. The field-aligned fluxes resulted in a peak in the spectrum at a lower energy than that of another monoenergetic peak in the spectrum seen consistently when it was conjugate to bright auroral forms giving multiply peaked spectra. The field-aligned peak in the spectrum is apparently a phenomenon distinct from the isotropic peak and was observed to occur at various times in the energy range from a few hundred electron volts to 5 keV. The field-aligned electrons were highly collimated, having pitch angles less than 20 deg and at times less than 10 deg. The high degree of field alignment and the monoenergetic character support the model that these events can be attributed to relatively cool plasma falling through an electric potential at altitudes not too far removed from the rocket.

Arnoldy, R. L.↗
NASA NTRS1977

Development of a method of alignment between various SOLAR MAXIMUM MISSION experiments

Results of an engineering study of the methods of alignment between various experiments for the solar maximum mission are described. The configuration studied consists of the instruments, mounts and instrument support platform located within the experiment module. Hardware design, fabrication methods and alignment techniques were studied with regard to optimizing the coalignment between the experiments and the fine sun sensor. The proposed hardware design was reviewed with regard to loads, stress, thermal distortion, alignment error budgets, fabrication techniques, alignment techniques and producibility. Methods of achieving comparable alignment accuracies on previous projects were also reviewed.

Source record↗
NASA NTRS1978

Relations between transverse electric fields and field-aligned currents

A model for the field-aligned propagation of transverse electric fields and associated field-aligned sheet currents is presented which takes into account the wave nature of the process. The model is applied to the separate cases of ionospheric and magnetospheric sources, and the resulting ionospheric electric field to field-aligned sheet current ratios are determined for comparison with experimental observations. It is found that the magnetospheric wave 'conductivity' for shear mode Alfven waves is small with respect to typical values of the height-integrated ionospheric Pedersen conductivity. For plasma convecting across a stationary disturbance a dynamic equilibrium is achieved in which field-aligned currents flow continuously away from the source on convecting field lines. Consistency with typical ionospheric electric fields requires that the field-aligned sheet currents are limited to around 0.1 A/m for ionospheric polarization sources, while magnetospheric sources are easily capable of 1 A/m or more.

Mallinckrodt, A. J.↗
NASA NTRS1984

The evolution of arguments regarding the existence of field-aligned currents

The present understanding of Birkeland (magnetically-field-aligned) currents was not obtained by a direct, logical course. The story is rather more complex. Starting at the end of the 19th century, the Norwegian scientist Kristian Birkeland laid out a compelling case, supported by both theory and experiment, for the existence of field-aligned currents that cause both the aurora and polar geomagnetic disturbances. Sydney Chapman, the British geophysicist, became the acknowledged leader and opinion maker in the field in the decades following Birkeland's death. Chapman proposed, in contradistinction to Birkeland's ideas, equivalent currents that were restricted to flow in the ionosphere with no vertical or field-aligned components. Birkeland's ideas may have faded completely if it had not been for Hannes Alfven, who became involved well after Chapman's ideas gained predominance. Alfven kept insisting that Birkeland's current system made more sense because field-aligned currents were required to drive most of the ionospheric currents. The author became personally involved when Zmuda et al. (1966) submitted to the Journal of Geophysical Research a paper reporting satellite data showing magnetic disturbances above the ionosphere that were consistent with field-aligned Birkeland currents, but which they did not interpret as being due to such currents.

Dessler, A. J.↗
NASA NTRS1986

A three-dimensional MHD simulation of the interaction of the solar wind with the earth's magnetosphere - The generation of field-aligned currents

The time-dependent interaction of the solar wind with the earth's magnetosphere is simulated using a three-dimensional MHD model. The bow shock, magnetopause, magnetotail, and plasma sheet of the magnetosphere and Birkeland field-aligned currents that are dependent on the polarity of the z component of the IMF are produced. Twin convection cells and a dawn to dusk electric potential of 30-100 kV are detected at the equator in the magnetosphere. Four types of field-aligned currents are observed: region 1, region 2, dayside magnetopause currents in the dayside cusp region, and the dayside cusp currents for southward IMF. Region 1 and 2 field-aligned currents generated for all IMF conditions are 0.6-1.0 x 10 to the 6th A and 0.15-0.61 x 10 to the 6th A, respectively. The relationship between region 1 currents and field-aligned vorticity, and region 2 currents and pressure gradients are studied. The simulated data are compared with a theoretical analysis of the field-aligned currents and good correlation is observed.

Ogino, T.↗
NASA NTRS1987

Alignment and assembly tool for very large diameter cylinders

An alignment and assembly tool is disclosed for aligning the ends of two very large cylinders so that the ends may be welded with a cylindrical strengthening section inserted between the cylinders and aligned and welded into the joint. The tool has a U-shaped main body with a horizontal top section and two legs, which are attached to the ends of the top section and extend outward and downward. Horizontal bottom sections extend outward from the bottoms of two of the legs. The tool has one inner jackscrew and one outer jackscrew on each side of its center, extending downward from the top section. Each of the two bottom sections has an attached side clamp for clamping the alignment tool to two opposing skin stringers of two of the cylinders. The jackscrews are adjusted to bring the edges of a tee ring into precise alignment with the ends of the two large cylinders so that both joints may be welded around their circumference.

Ehl, James H.↗
NASA NTRS1987

The electric field alignment of ice particles in thunderstorms

Electrical and aerodynamic torques on atmospheric ice particles are calculaed in order to assess the degree of alignment of these particles with the electric fields in thunderstorms. In such clouds fields of many tens of kilovolts per meter are commonly measured, and values of 100 to 200 kV/m are not rare. For E = 100 kV/m the calculations indicate that electric field alignment occurs for crystals with major dimensions up to maximum values in the range from 200 microns to 1 mm, depending upon crystal type. Columns are aligned more easily than platelike crystals, except for dendrites which, by virtue of their smaller assumed density, have smaller fall velocities thereby experiencing weaker aerodynamic torques. Thus a substantial degree of alignment is expected for E = 100 kV/m. For E = 10 kV/m only much smaller crystals will be aligned, probably only ones with major dimensions of less than 50 microns or so.

Weinheimer, Andrew J.↗
NASA NTRS1989

The effects of window shape and reticle presence on performance in a vertical alignment task

This study was conducted to evaluate the effect of selected interior work-station orientational cuing upon the ability to align a target image with local vertical in the frontal plane. Angular error from gravitational vertical in an alignment task was measured for 20 observers viewing through two window shapes (square, round), two initial orientations of a computer-generated space shuttle image, and the presence or absence of a stabilized optical alignment reticle. In terms of overall accuracy, it was found that observer error was significantly smaller for the square window and reticle-present conditions than for the round window and reticle-absent conditions. Response bias data reflected an overall tendency to undershoot and greater variability of response in the round window/no reticle condition. These results suggest that environmental cuing information, such as that provided by square window frames and alignment reticles, may aid in subjective orientation and increase accuracy of response in a Space Station proximity operations alignment task.

Rosenberg, Erika L.↗