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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Effect of wall temperature spatial variations on aerodynamic heating to an actively cooled aircraft

The design of cooled skin panels, which requires consideration of many parameters such as heat load, skin thickness, panel size, tube spacing, tube size, temperature limits, coolant flow, etc., must minimize weight and thermal stresses. A design procedure for such panels has been developed by Bell Aerospace Company (Helenbrook and Anthony, 1971). This design procedure assumes a uniform heating rate to the panel, i.e., the variation of aerodynamic heating rate due to the cyclic wall temperature distribution, which results from the discrete coolant tube locations in such a panel, has been neglected. This study was made to determine if these variations were sufficiently large to cause variations in aerodynamic heating rate which would require coupling of boundary layer and conductive thermal analysis solutions.

Jones, R. A.↗

Study of active cooling for supersonic transports

The potential benefits of using the fuel heat sink of hydrogen fueled supersonic transports for cooling large portions of the aircraft wing and fuselage are examined. The heat transfer would be accomplished by using an intermediate fluid such as an ethylene glycol-water solution. Some of the advantages of the system are: (1) reduced costs by using aluminum in place of titanium, (2) reduced cabin heat loads, and (3) more favorable environmental conditions for the aircraft systems. A liquid hydrogen fueled, Mach 2.7 supersonic transport aircraft design was used for the reference uncooled vehicle. The cooled aircraft designs were analyzed to determine their heat sink capability, the extent and location of feasible cooled surfaces, and the coolant passage size and spacing.

Brewer, G. D.↗

A fuselage/tank structure study for actively cooled hypersonic cruise vehicles: Aircraft design evaluation

The effects of fuselage cross sections and structural members on the performance of hypersonic cruise aircraft are evaluated. Representative fuselage/tank area structure was analyzed for strength, stability, fatigue and fracture mechanics. Various thermodynamic and structural tradeoffs were conducted to refine the conceptual designs with the primary objective of minimizing weight and maximizing aircraft range.

Nobe, T.↗

Thermal protection of reentry vehicles by actively cooled nosetips

Analytical modeling efforts and clear-air ground test results of a transportation-cooled nosetips (TCNT) design are presented. The discrete water injection platelet TCNT described was conceived and created to achieve the performance requirements for severe reentry vehicle trajectories. Thermal performance computer modeling techniques, combing both local heat blockage and boundary layer recovery enthalpy reduction are outlined.

Walker, R. E.↗

Flightweight radiantly and actively cooled panel: Thermal and structural performance

A 2- by 4-ft flightweight panel was subjected to thermal/structural tests representative of design flight conditions for a Mach 6.7 transport and to off-design conditions simulating flight maneuvers and cooling system failures. The panel utilized Rene 41 heat shields backed by a thin layer of insulation to radiate away most of the 12 Btu/ft2-sec incident heating. A solution of ethylene glycol in water circulating through tubes in an aluminum-honeycomb-sandwich panel absorbed the remainder of the incident heating (0.8 Btu/sq ft-sec). The panel successfully withstood (1) 46.7 hr of radiant heating which included 53 thermal cycles and 5000 cycles of uniaxial inplane loading of + or - 1200 lfb/in; (2) simulated 2g-maneuver heating conditions and simulated cooling system failures without excessive temperatures on the structural panel; and (3) the extensive thermal/structural tests and the aerothermal tests reported in NASA TP-1595 without significant damage to the structural panel, coolant leaks, or hot-gas ingress to the structural panel.

Shore, C. P.↗

Active cooling requirements for propellant storage

Recent NASA and DOD mission models have indicated future needs for orbital cryogenic storage and supply systems. Two thermal control systems which show the greatest promise for improving propellant storage life were evaluated. One system was an open cycle thermodynamic vent type with a refrigeration system for partial hydrogen reliquefaction located at the LH2 tank and a vapor cooled shield for integrated and non-integrated tank designs to reduce boiloff. The other was a closed system with direct refrigeration at the LH2 tank. A reversed Brayton cycle unit was baselined for the propellant processor. It is concluded that: (1) reliquefaction systems are not attractive for minimizing propellant boiloff; (2) open cycle systems may not be economically attractive for long term storage; (3) a number of refrigeration systems are available to assist in the long term storage of cryogenic propellants; and (4) shields can significantly improve the performance of mechanical coolers.

Klein, G. A.↗

Active cooling design for scramjet engines using optimization methods

A methodology for using optimization in designing metallic cooling jackets for scramjet engines is presented. The optimal design minimizes the required coolant flow rate subject to temperature, mechanical-stress, and thermal-fatigue-life constraints on the cooling-jacket panels, and Mach-number and pressure contraints on the coolant exiting the panel. The analytical basis for the methodology is presented, and results for the optimal design of panels are shown to demonstrate its utility.

Scotti, Stephen J.↗

Active cooling design for scramjet engines using optimization methods

A methodology for using optimization in designing metallic cooling jackets for scramjet engines is presented. The optimal design minimizes the required coolant flow rate subject to temperature, mechanical-stress, and thermal-fatigue-life constraints on the cooling-jacket panels, and Mach-number and pressure constraints on the coolant exiting the panel. The analytical basis for the methodology is presented, and results for the optimal design of panels are shown to demonstrate its utility.

Scotti, Stephen J.↗

HITCAN for actively cooled hot-composite thermostructural analysis

A computer code, high temperature composite analyzer (HITCAN), was developed to analyze/design hot metal matrix composite structures. HITCAN is a general purpose code for predicting the global structural and local stress-strain response of multilayered (arbitrarily oriented) metal matrix structures both at the constituent (fiber, matrix, and interphase) and the structural level, including the fabrication process effects. The thermomechanical properties of the constituents are considered to be nonlinearly dependent on several parameters, including temperature, stress, and stress rate. The computational procedure employs an incremental iterative nonlinear approach utilizing a multifactor-interaction material behavior model, i.e., the material properties are expressed in terms of a product of several factors that affect the properties. HITCAN structural analysis capabilities (static, load stepping - a multistep static analysis with material properties updated at each step, modal, and buckling) for cooled hot structures are demonstrated through a specific example problem.

Chamis, C. C.↗

HITCAN for actively cooled hot-composite thermostructural analysis

A computer code, high temperature composite analyzer (HITCAN), was developed to analyze/design hot metal matrix composite structures. HITCAN is a general purpose code for predicting the global structural and local stress-strain response of multilayered (arbitrarily oriented) metal matrix structures both at the constituent (fiber, matrix, and interphase) and the structural level, including the fabrication process effects. The thermomechanical properties of the constituents are considered to be nonlinearly dependent on several parameters, including temperature, stress, and stress rate. The computational procedure employs an incremental iterative nonlinear approach utilizing a multifactor-interaction material behavior model, i.e., the material properties are expressed in terms of a product of several factors that affect the properties. HITCAN structural analysis capabilities (static, load stepping - a multistep static analysis with material properties updated at each step, modal, and buckling) for cooled hot structures are demonstrated through a specific example problem.

Chamis, C. C.↗

Active cooling from the sixties to NASP

Vehicles, such as the X-15 or National Aero-Space Plane, traveling at hypersonic speeds through the earth's atmosphere experience aerodynamic heating. The heating can be severe enough that a thermal protection system is required to limit the temperature of the vehicle structure. Although several categories of thermal protection systems are mentioned briefly, the majority of this paper describes convectively cooled structures for large areas. Convective cooling is a method of limiting structural temperatures by circulating a coolant through the vehicle structure. Efforts to develop convectively cooled structures during the past 30 years--from early engine structures, which were intended to be tested on the X-15, to structural--are described. Many of the lessons learned from these research efforts are presented.

Kelly, H. Neale↗

Fluid flow and heat convection studies for actively cooled airframes

The work done during the progress report period from May-October 1992 is summarized. The effect of wall thermal boundary conditions on flows over a step or rib when repeated rib roughness is used for heating augmentation is examined. In numerical investigations of various such laminar and turbulent flows, the local heat transfer coefficients on a forward-facing step or on a rib were found to be very sensitive to the wall thermal boundary condition. For the computation of constant property laminar flow, the wall thermal boundary conditions were either a uniform heat flux or a uniform temperature. Results (Nusselt number and isotherms) of the studies are included. The second part of the work consisted of using PHOENICS to solve the conjugate heat transfer problem of flow over a rib in channel. Finally, the algebraic stress model in the TEAM (Turbulent Elliptic Algorithm-Manchester) code was tested for jet impingement flow, but there needs to be an addition of the energy equation to the code.

Mills, A. F.↗

Active cooling from the sixties to NASP

Vehicles, such as the X-15 or the National Aerospace Plane (NASP), traveling at hypersonic speeds through the earth's atmosphere experience aerodynamic heating. The heating can be severe enough that a thermal protection system is required to limit the temperature of the vehicle structure. Although several categories of thermal protection systems are mentioned briefly, the majority of the present paper describes convectively cooled structures for large areas. Convective cooling is a method of limiting structural temperatures by circulating a coolant through the vehicle structure. Efforts to develop convectively cooled structures during the past 30 years, from early engine structures which were intended to be tested on the X-15 to structural panels fabricated and tested under the NASP program, are described. Many of the lessons learned from these research efforts are presented.

Kelly, H. Neale↗

An Initial Multi-Domain Modeling of an Actively Cooled Structure

A methodology for the simulation of turbine cooling flows is being developed. The methodology seeks to combine numerical techniques that optimize both accuracy and computational efficiency. Key components of the methodology include the use of multiblock grid systems for modeling complex geometries, and multigrid convergence acceleration for enhancing computational efficiency in highly resolved fluid flow simulations. The use of the methodology has been demonstrated in several turbo machinery flow and heat transfer studies. Ongoing and future work involves implementing additional turbulence models, improving computational efficiency, adding AMR.

Steinthorsson, Erlendur↗

Large-Scale Coronal Heating from "Cool" Activity in the Solar Magnetic Network

In Fe XII images from SOHO/EIT, the quiet solar corona shows structure on scales ranging from sub-supergranular (i.e., bright points and coronal network) to multi-supergranular (large-scale corona). In Falconer et al 1998 (Ap.J., 501, 386) we suppressed the large-scale background and found that the network-scale features are predominantly rooted in the magnetic network lanes at the boundaries of the supergranules. Taken together, the coronal network emission and bright point emission are only about 5% of the entire quiet solar coronal Fe XII emission. Here we investigate the relationship between the large-scale corona and the network as seen in three different EIT filters (He II, Fe IX-X, and Fe XII). Using the median-brightness contour, we divide the large-scale Fe XII corona into dim and bright halves, and find that the bright-half/dim half brightness ratio is about 1.5. We also find that the bright half relative to the dim half has 10 times greater total bright point Fe XII emission, 3 times greater Fe XII network emission, 2 times greater Fe IX-X network emission, 1.3 times greater He II network emission, and has 1.5 times more magnetic flux. Also, the cooler network (He II) radiates an order of magnitude more energy than the hotter coronal network (Fe IX-X, and Fe XII). From these results we infer that: 1) The heating of the network and the heating of the large-scale corona each increase roughly linearly with the underlying magnetic flux. 2) The production of network coronal bright points and heating of the coronal network each increase nonlinearly with the magnetic flux. 3) The heating of the large-scale corona is driven by widespread cooler network activity rather than by the exceptional network activity that produces the network coronal bright points and the coronal network. 4) The large-scale corona is heated by a nonthermal process since the driver of its heating is cooler than it is. This work was funded by the Solar Physics Branch of NASA's office of Space Science through the SR&T Program and the SEC Guest Investigator Program.

Falconer, D. A.↗

MEMS Device Being Developed for Active Cooling and Temperature Control

High-capacity cooling options remain limited for many small-scale applications such as microelectronic components, miniature sensors, and microsystems. A microelectromechanical system (MEMS) is currently under development at the NASA Glenn Research Center to meet this need. It uses a thermodynamic cycle to provide cooling or heating directly to a thermally loaded surface. The device can be used strictly in the cooling mode, or it can be switched between cooling and heating modes in milliseconds for precise temperature control. Fabrication and assembly are accomplished by wet etching and wafer bonding techniques routinely used in the semiconductor processing industry. Benefits of the MEMS cooler include scalability to fractions of a millimeter, modularity for increased capacity and staging to low temperatures, simple interfaces and limited failure modes, and minimal induced vibration.

Moran, Matthew E.↗

Actively Cooled Ceramic Matrix Composite Concepts for High Heat Flux Applications

High temperature composite heat exchangers are an enabling technology for a number of aeropropulsion applications. They offer the potential for mass reductions of greater than fifty percent over traditional metallics designs and enable vehicle and engine designs. Since they offer the ability to operate at significantly higher operating temperatures, they facilitate operation at reduced coolant flows and make possible temporary uncooled operation in temperature regimes, such as experienced during vehicle reentry, where traditional heat exchangers require coolant flow. This reduction in coolant requirements can translate into enhanced range or system payload. A brief review of the approaches, challenges and test results are presented, along with a status of recent government-funded projects.

Eckel, Andrew J.↗