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At least 73 records · Page 4

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NASA NTRS1972

Design and fabrication of the Brayton rotating unit

The Brayton rotating unit (BRU), operating on a gas bearing system, has been designed, fabricated, and demonstrated for use in a closed Brayton cycle space power conversion system. The BRU uses a binary mixture of xenon and helium (molecular weight, 83.8) as the cycle working fluid and bearing lubricating medium and was designed to produce from 2.25 to 10.5 kw sub e of 1200 Hz three-phase electrical power. The single-shaft rotating assembly operates at a design speed of 36,000 rpm and comprises a radial single-stage compressor, a four-pole Rice alternator rotor, and a radial inflow turbine. Four units, a dynamic simulator and three component research packages, were supplied to the NASA Lewis Research Center for performance testing and further development.

Davis, J. E.↗

NASA NTRS1972

Parallel operation of two Brayton-cycle alternators with parasitic speed controllers

The experimental paralleling characteristics of two 1200 Hz Brayton-cycle alternators are presented. Since the Brayton power conversion system uses electric speed controllers, the paralleling requirements are somewhat different from those for conventional ground-based systems. Results include the transient effects of synchronizing the two alternators with various phase-angle, voltage, and frequency differences. Based on these results, the effects of synchronizing differences can be defined, and adjustment requirements of the parasitic speed controllers during synchronizing can be established. Data indicate that parasitically loaded alternators are able to parallel over a wide range of synchronizing differences. However, equilibrium could not be reached in extreme cases where alternator load differences were great and, at the same time, the phase-angle error was large (150 deg or more).

Perz, D. A.↗

NASA NTRS1972

Concepts for application of 500- to 2500-We Brayton power systems for shuttle-launched missions

A mini-Brayton power system in the power range of 500 to 2500 We utilizing the multihundred Watt isotope heat source was studied for use in shuttle-launched experiments. The system consists of a single closed gas loop containing a single-shaft, gas cooled, compressor-alternator turbine assembly; a heat source heat exchanger assembly; a startup battery package; an electrical control module; a recuperator; a gas radiator; and a multifoil superinsulation system. The basic configuration and major nuclear payloads for shuttle integration are discussed. It is concluded that mini-Brayton systems have low isotope inventories and high electrical output per thermal input, and have the capability of flying all earth orbital and interplanetary missions with little degradation in performance.

Block, H. B.↗

NASA NTRS1972

Gas-injection-start and shutdown characteristics of a 2-kilowatt to 15-kilowatt Brayton power system

Two methods of starting the Brayton power system have been considered: (1) using the alternator as a motor to spin the Brayton rotating unit (BRU), and (2) spinning the BRU by forced gas injection. The first method requires the use of an auxiliary electrical power source. An alternating voltage is applied to the terminals of the alternator to drive it as an induction motor. Only gas-injection starts are discussed in this report. The gas-injection starting method requires high-pressure gas storage and valves to route the gas flow to provide correct BRU rotation. An analog computer simulation was used to size hardware and to determine safe start and shutdown procedures. The simulation was also used to define the range of conditions for successful startups. Experimental data were also obtained under various test conditions. These data verify the validity of the start and shutdown procedures.

Cantoni, D. A.↗

NASA NTRS1972

Recent technology advances in the NASA-Lewis Research Center Brayton program

A review of the progress and milestones passed in the Brayton program is presented. The 2-to-15 kWe power system was successfully operated in a vacuum with a space-type radiator. Gas loop and electrical subsystem endurance tests have continued to demonstrate long-term operation with one rotating unit surpassing 10,000 hours of failure-free operation. Simplified gas-bearing designs for the rotating unit are being evaluated. Fabrication of an improved design of heat exchanger is nearing completion, and a study of more advanced heat exchanger technology is being conducted. A study was completed to investigate the applicability of Brayton technology applied to a lower power level (0.5 to 2.5 kWe) and showed potentially very attractive performance, simplicity, and low cost for a system in this power range.

Vernon, R.↗

NASA NTRS1971

Technology of nuclear-Brayton space power systems.

The present technology of Brayton power systems is reviewed. The potential for even higher system efficiency at the 10 kWe level is assessed as well as the potential for comparable efficiency with an output of 1 or 2 kWe. System accommodation of isotope decay is briefly discussed. The salient features are described for a Brayton power system based on this technology and employing the ZrH reactor. Reactor lives for this and competitive systems are compared. Growth capability with an advanced reactor is assessed. A concept for application of this technology to driving a gas-dynamic laser is described.

English, R. E.↗

NASA NTRS1972

Brayton cycle heat exchanger and duct assembly (HXDA, preliminary design and technology tests

A preliminary design of the heat exchanger and duct assembly (HXDA) for a 60 kwe, closed loop, Brayton cycle space power system is presented. This system is weight optimized within the constraints imposed by the defined structural and operational requirements. Also presented are the results of several small scale tests, directed to obtaining specific design data and/or the resolution of a design approach for long life Brayton cycle heat exchanger systems.

Coombs, M. G.↗

NASA NTRS1973

Design, fabrication, and performance of foil journal bearing for the brayton rotating unit

Foil bearings were designed and manufactured to replace pivoted-shoe journal bearings in an existing Brayton Cycle turbo-alternator-compressor. The design of this unconventional rotor support was accomplished within the constraints and space limitations imposed by the present machine, and the substitution of foil bearings was effected without changes or modification other machine components. A housing and a test rig were constructed to incorporate the new foil-bearing support into a unified assemble with an air-driven rotor and the gimbal-mounted thrust bearing, seals, and shrouds of an actual Brayton Rotating Unit. The foil bearing required no external pressure source, and stable self-acting rotation was achieved at all speeds up to 43,200 rpm. Excellent wipe-wear characteristics of the foil bearing permitted well over 1000 start-stop cycles with no deterioriation of performance in the entire speed range.

Licht, L.↗

NASA NTRS1972

Parallel operation of two Brayton-cycle alternators with parasitic speed controllers.

The experimental paralleling characteristics of two 1200-Hz Brayton-cycle alternators are presented. Since the Brayton power conversion system uses electric speed controllers, the paralleling requirements are somewhat different from those for conventional ground-based power systems. Results include the transient effects of synchronizing the two alternators with various phase-angle, voltage, and frequency differences. Based on these results, the effects of synchronizing differences can be defined, and adjustment requirements of the parasitic speed controllers during synchronizing can be established. Data indicate that parasitically loaded alternators are able to parallel over a wide range of synchronizing differences.

Perz, D. A.↗

NASA NTRS1972

Review of the NASA Brayton System Technology Program.

Summary of the research work accomplished on the Brayton space power system during the 1962-1972 period. It is shown that a great amount of Brayton system technology has been developed over this period. In addition, mission users are now seriously considering this system for use in future space missions.

Rochen, H.↗

NASA NTRS1972

Evaluation testing of a closed Brayton-cycle electrical-power-conversion system.

Description of the design and testing of a recuperated, closed Brayton-cycle, electrical power conversion system designated the Brayton Cycle Demonstrator (BCD). The system uses electrical heaters as a heat source, argon as the cycle working fluid, and gas-lubricated foil-type bearings. Objectives of the test program include (1) evaluation of the overall system performance characteristics and influences on spacecraft integration, (2) familiarization of personnel with operational methods, and (3) determination of system flexibility by operating at a number of off-design conditions. Results obtained to date are discussed.

Redding, T. E.↗

NASA NTRS1972

A power and load priority control concept as applied to a Brayton cycle turbo-electric generator.

This paper describes a system to regulate the speed and power output of a Brayton Cycle Power System under varying load. A typical user load profile is applied and a simple load priority and parasitic load is used for system regulation. Power storage is provided by batteries with charge and discharge converters to demonstrate support capability. The breadboard system is tested with the Brayton Cycle Demonstrator at the National Aeronautics and Space Administration, Manned Space Craft Center, Houston, Texas.

Kelsey, E. L.↗

NASA NTRS1974

Computer study of emergency shutdowns of a 60-kilowatt reactor Brayton space power system

A digital computer study of emergency shutdowns of a 60-kWe reactor Brayton power system was conducted. Malfunctions considered were (1) loss of reactor coolant flow, (2) loss of Brayton system gas flow, (3)turbine overspeed, and (4) a reactivity insertion error. Loss of reactor coolant flow was the most serious malfunction for the reactor. Methods for moderating the reactor transients due to this malfunction are considered.

Tew, R. C.↗

NASA NTRS1973

Mini-Brayton heat source assembly design study. Volume 1: Space shuttle mission

Conceptual design definitions of a heat source assembly for use in nominal 500 watt electrical (W(e)) 1200 W(e)and 2000 W(e) mini-Brayton isotope power systems are reported. The HSA is an independent package which maintains thermal and nuclear control of an isotope fueled heat source and transfers the thermal energy to a Brayton rotating unit turbine-alternator-compressor power conversion unit.

Source record↗

NASA NTRS1974

Performance of the electrical controls for the Mini-Brayton system

The design theory and performance of a breadboard of the proposed Mini-Brayton electrical control system is presented. The Mini-Brayton is a nuclear isotope powered dynamic power conversion system. Testing was performed with an electronic simulation of a turbine alternator. Data on the voltage regulation, speed control, power consumption, reliability and transient response are presented for the breadboard.

Birchenough, A. G.↗

NASA NTRS1975

Space power application of the all purpose mini-Brayton rotating unit /mini-BRU/

The design of and results of tests on the mini-Brayton rotating unit (mini-BRU) are presented. Results demonstrate the flat performance trends of the mini-BRU system. The system is 'all-purpose'; it is essentially a closed Brayton cycle engine. A power spectrum comprised between 2.1 and 1.4 kWe and recuperator sizes of 106 or 75 lbs are envisioned for the final in-use configuration.

Gable, R. D.↗

NASA NTRS1976

Brayton-cycle heat exchanger technology program

The following five tasks designed to advance this development of heat exchanger systems for close loop Brayton cycle power systems are presented: (1) heat transfer and pressure drop data for a finned tubular heat transfer matrix. The tubes are arranged in a triangular array with copper stainless steel laminate strips helically wound on the tubes to form a disk fin geometry; (2) the development of a modularized waste heat exchanger. Means to provide verified double containment are described; (3) the design, fabrication, and test of compact plate fin heat exchangers representative of full scale Brayton cycle recuperators; (4) the analysis and design of bellows suitable for operation at 1600 F and 200 psia for 1,000 cycles and 50,000 hours creep life; and (5) screening tests used to select a low cost braze alloy with the desirable attributes of a gold base alloy. A total of 22 different alloys were investigated; the final selection was Nicrobraz 30.

Killackey, J. J.↗

NASA NTRS1977

NASA 30,000 hour test demonstration of closed Brayton cycle reliability

Four Brayton rotating units (BRU) developed by an American company were tested in connection with studies concerning the feasibility to use closed Brayton power conversion systems for space applications. The rotating assembly operates at a speed of 36,000 rpm and consists of a radial outflow compressor, a four-pole Rice alternator/motor, and a radial inflow turbine. The cycle working fluid consists of a mixture of helium and xenon. After 20,000 hours of operation, there was no apparent wear on failure mode to prevent attainment of the 5-year BRU design life objective.

Mccormick, J. E.↗