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At least 73 records · Page 4

Investigation of a Method to Reduce Cavitation in Diesel Engine Bearings

Sonoluminescence is the effect of producing light from sound and occurs when a gas bubble is trapped in a fluid filled cavity and is forced to collapse under a barrage of sound waves. Frenzel and Schultes discovered this phenomenon in 1934 while exposing acoustic waves to photographic plates. This effect was not well understood until 1988 when Crum and Gaitan discovered the necessary conditions for producing single bubble sonoluminescence in the laboratory. The luminescence is a result of the bubble violently collapsing from sound waves and this shares a close association with vibratory cavitation. Cavitation erosion is known to cause damage to rotational machinery when the collapse is near to surfaces due to the high pressures associated with bubble collapse. With these high pressures and temperatures there is a considerable amount of damage to the outside layer of a bearing, thereby, reducing its useful life. An experiment was constructed to generate sonoluminescence in the laboratory in order to obtain a greater understanding of this phenomenon and its association with bubble cavitation. Most of the research was done to investigate how to obtain single bubble sonoluminescence under different conditions and to determine how to detect it. Success in this has inspired several theories on how to use the methods for generating sonoluminescence to control cavitation in fluids under industrial conditions.

Keith, Theo G., Jr.

A New Unsteady Model for Dense Cloud Cavitation in Cryogenic Fluids

A new unsteady, cavitation model is presented wherein the phase change process (bubble growth/collapse) is coupled to the acoustic field in a cryogenic fluid. It predicts the number density and radius of bubbles in vapor clouds by tracking both the aggregate surface area and volume fraction of the cloud. Hence, formulations for the dynamics of individual bubbles (e.g. Rayleigh-Plesset equation) may be integrated within the macroscopic context of a dense vapor cloud i.e. a cloud that occupies a significant fraction of available volume and contains numerous bubbles. This formulation has been implemented within the CRUNCH CFD, which has a compressible real fluid formulation, a multi-element, unstructured grid framework, and has been validated extensively for liquid rocket turbopump inducers. Detailed unsteady simulations of a cavitating ogive in liquid nitrogen are presented where time-averaged mean cavity pressure and temperature depressions due to cavitation are compared with experimental data. The model also provides the spatial and temporal history of the bubble size distribution in the vapor clouds that are shed, an important physical parameter that is difficult to measure experimentally and is a significant advancement in the modeling of dense cloud cavitation.

Hosangadi, A.

Cavitation Performance of a Centrifugal Pump with Water and Mercury

The cavitation performance of a given centrifugal pump with water (hot and cold) and mercury is compared. It is found that there are significant scale effects with all fluids tested, with the Thoma cavitation parameter decreasing in all cases for increased pump speed or fluid Reynolds' number. The data for a fixed flow coefficient fall into a single curve when plotted against pump speed (or fluid velocity), rather than against Reynolds' number. Conversely, the Thoma parameter for a given Reynolds' number is approximately twice as large for mercury as for water. The direction of this variation is as predicted from consideration of the cavitation thermodynamic parameters which vary by a factor of 10(exp 7) between these fluids. No difference in cavitation performance between hot and cold water (approximately 160 F and 80 F) was observed, However, the thermodynamic parameters vary only by a factor of 5.

Hammitt, F. G.

Intense cavitation-assisted electric discharge as a promising tool for water treatment

This study investigates interrelations between one-electrode Cavitation-Assisted Electric Discharge (CAED), two-electrode CAED, and recently discovered Intense CAED (I-CAED). The one-electrode CAED is a self-triggered nanosecond discharge with pulse energy in the micro-Joule range, which can be generated even by a DC voltage. I-CAED consists of a non-equilibrium part within a low-pressure cavitating region and a micro-spark traversing a liquid film. We hypothesize that CAED propagates from the high-voltage electrode as an ionization wave through bubbles of saturated vapor. Subsequently, the streamer-like discharges in the bubbles may form a continuous plasma channel. Inside the cavitating region, the plasma is strongly non-equilibrium, providing an ideal environment for generating chemically unstable species such as hydrogen peroxide (H 2 O 2 ). Plasma of I-CAED spark is characterized by high electron density and near-thermal equilibrium, emitting a continuous ultraviolet spectrum. The combination of these different discharge parts makes I-CAED in water a highly effective tool for the Advanced Oxidation Process, particularly in water disinfection. Experimentally demonstrated Electric Energy per Order value for disinfection of E. coli-contaminated water is as low as 0.135 ± 0.035 kWh/m 3 /order. Estimates show that the implementation of “dry electrodes” configuration reduces the erosion rate of the electrode material by at least one order of magnitude. Spectral analysis reveals that the continuum emission generated by I-CAED in proximity to metal electrodes deviates from the spectra of discharges spatially decoupled from the electrodes. We assume that this spectral divergence is attributable to blackbody-like emission originating from metallic nanoparticles form during the electrode's erosion process.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH

Onset of cavitation and vapor bubble development over hydrophilic and hydrophobic surfaces

Cavitation, the formation of vapor bubbles as the liquid pressure is reduced below the saturated vapor pressure, often requires a substantial negative relative pressure in a pure liquid. Classical nucleation theory (CNT) provides an estimate for the rate of cavitation but there is often a disconnect between the predictions at the molecular scale compared to observations at the macroscale. We report on mesoscale simulations of cavitation based on many-body dissipative particle dynamics (mDPD), a coarse-grained molecular dynamics (MD), which bridges the two scales. A liquid layer is confined between smooth planar walls at a constant temperature, while the pressure is reduced slowly by expanding the wall-bounded domain. The wetting properties of the liquid are determined by the parameters of the interaction potentials. With hydrophilic walls, homogeneous nucleation is observed in the liquid bulk. As a bubble forms and grows, it creates a strong pressure pulse and oscillations that cause other bubbles that may have formed slightly later to collapse. For a nearly neutral wall with a contact angle close to 90 ° , heterogeneous nucleation occurs at the walls at a smaller negative pressure and generates weaker pressure oscillations. With hydrophobic walls or seed particles, heterogeneous nucleation readily occurs, where fluctuations and the merger of transient surface bubbles are significant.

Science & Technology - Other Topics

Studies reveal effects of pipe bends on fluid flow cavitation

Incipient cavitation in liquids flowing in pipes curved in one plane are affected by the pipe bend radii and pipe diameters, but little by pipe bend angles ranging from 60 to 120 degrees. Critical cavitation indices decrease with higher Reynolds number and pressure ratio. Bulk liquid temperature increase lowers the mean critical velocity at which cavitation occurs.

Stonemetz, R. E.

Analysis of cavitation bubble dynamics in a liquid

General differential equations governing the dynamics of the cavitation bubbles in a liquid were derived. With the assumption of spherical symmetry the governing equations were simplified. Closed form solutions were obtained for simple cases, and numerical solutions were calculated for complicated ones. The growth and the collapse of the bubble were analyzed, oscillations of the bubbles were studied, and the stability of the cavitation bubbles were investigated. The results show that the cavitation bubbles are unstable, and the oscillation is not sinusoidal.

Fontenot, L. L.

Dynamics of cavitating cascades

Brief accounts of the theoretical research conducted on the unsteady cavitation characteristics of liquid rocket engine turbopumps are reported. The objective is to produce estimates of the cavitation compliance and other unsteady characteristics which could then be used in analysis of the pogo instability. Blade cavitation is the particular pheonomenon which is investigated and line arized free streamline methods were employed in both quasistatic and complete dynamic cascade analyses of the unsteady flow. The simpler quasistatic analysis was applied to particular turbopumps but yielded values of compliances significantly smaller than those indirectly obtained from experiments. Reasons for this discrepancy are discussed. The complete dynamic analysis presents a new problem in fundamental hydrodynamics and, though the basic solution is presented, numerical results have not as yet been obtained.

Acosta, A. J.

Theoretical, quasi-static analysis of cavitation compliance in turbopumps.

The serious POGO instability experienced by many liquid propellant rockets results from a closed loop interaction between the first longitudinal structural mode of vibration and the dynamics of the propulsion system. One of the most important features in the latter is the cavitation compliance of the turbopumps. This report presents calculations of the blade cavitation compliance obtained from free streamline cascade theory and demonstrates the various influences of angle of attack, blade angle, blade thickness and cavitation number. Discrepancies between calculated and experimentally derived values are discussed.

Brennen, C.

The dynamic behavior and compliance of a stream of cavitating bubbles.

Study of the dynamic response of streams of cavitating bubbles to imposed pressure fluctuations to determine the role played by turbopump cavitation in the POGO instability of liquid rockets. Both quasi-static and more general linearized dynamic analyses are made of the perturbations to a cavitating flow through a region of reduced pressure in which the bubbles first grow and then collapse. The results, when coupled with typical bubble number density distribution functions, yield compliances which compare favorably with the existing measurements. Since the fluids involved are frequently cryogenic, a careful examination was made of the thermal effects both on the mean flow and on the perturbations. As a result, the discrepancy between theory and experiment for particular engines could be qualitatively ascribed to reductions in the compliance caused either by these thermal effects or by relatively high reduced frequencies.

Brennen, C.

The role of mechanical properties in cavitation erosion resistance

Methods for determining the correlations of erosion resistance and mechanical properties of materials are discussed. The most common method of testing cavitation erosion resistance of materials is the vibratory cavitation probe. The instrument and its operation are described. The use of the whirling arm device is considered as a second method. Metallographic investigations of the earliest stages of cavitation erosion damage of metallic materials was conducted. The materials show plastic deformation occurring during the incubation period and increasing until cracks form and metal fragments are lost. The parameters of the work done to cause material fractures are identified. The reactions obtained with specific materials are reported.

Gould, G. C.

The dynamic transfer function for a cavitating inducer

Knowledge of the dynamic performance of pumps is essential for the prediction of transient behavior and instabilities in hydraulic systems; the necessary information is in the form of a transfer function which relates the instantaneous or fluctuating pressure and mass flow rate at inlet to the same quantities in the discharge from the pump. The presence of cavitation within the pump can have a major effect on this transfer function since dynamical changes in the volume of cavitation contribute to the difference in the instantaneous inlet and discharge mass flow rates. The present paper utilizes results from free streamline cascade theory to evaluate the elements in the transfer function for a cavitating inducer and shows that the numerical results are consistent with the characteristics observed in some dynamic tests on rocket engine turbopumps.

Brennen, C.

Dynamic response of cavitating turbomachines

Stimulated by the pogo instability encountered in many liquid propellant rockets, the dynamic behavior of cavitating inducers is discussed. An experimental facility where the upstream and downstream flows of a cavitating inducer could be perturbed was constructed and tested. The upstream and downstream pressure and mass flow fluctuations were measured. Matrices representing the transfer functions across the inducer pump were calculated from these measurements and from the hydraulic system characteristics for two impellers in various states of cavitation. The transfer matrices when plotted against the perturbing frequency showed significant departure from steady state or quasi-steady predictions especially at higher frequencies.

Ng, S. L.

Bubbly flow model for the dynamic characteristics of cavitating pumps

The recent experimental transfer matrices obtained by Ng and Brennen (1978) for some axial flow pumps revealed some dynamic characteristics which were unaccounted for by any existing theoretical analysis; their visual observations suggested that the bubbly cavitating flow in the blade passages could be responsible for these effects. A theoretical model of the dynamic response of this bubbly blade-passage flow is described in the present paper. Void-fraction fluctuations in this flow result not only from pressure fluctuations but also because the fluctuating angle of attack causes fluctuations in the rate of production of bubbles near the leading edge. The latter causes kinematic waves which interact through the boundary conditions with the dynamic waves caused by pressure fluctuation. The resulting theoretical transfer functions which results are in good qualitative agreement with the experiments; with appropriate choices of two parameters good quantitative agreement is also obtained. The theoretical model also provides one possible explanation of the observation that the pump changes from an essentially passive dynamic element in the absence of cavitation to a progressively more active element as the extent of cavitation increases.

Brennen, C.

Initial stages of cavitation damage and erosion on copper and brass tested in a rotating disk device

In view of the differences in flow and experimental conditions, there has been a continuing debate as to whether or not the ultrasonic method of producing cavitation damage is similar to the damage occurring in cavitating flow systems, namely, venturi and rotating disk devices. In this paper, the progress of cavitation damage during incubation periods on polycrystalline copper and brass tested in a rotating disk device is presented. The results indicate several similarities and differences in the damage mechanism encountered in a rotating disk device (which simulates field rotary devices) and a magnetostriction apparatus. The macroscopic erosion appears similar to that in the vibratory device except for nonuniform erosion and apparent plastic flow during the initial damage phase.

Rao, P. V.

Analogy between fluid cavitation and fracture mechanics

When the stresses imposed on a fluid are sufficiently large, rupture or cavitation can occur. Such conditions can exist in many two-phase flow applications, such as the choked flows, which can occur in seals and bearings. Nonspherical bubbles with large aspect ratios have been observed in fluids under rapid acceleration and high shear fields. These bubbles are geometrically similar to fracture surface patterns (Griffith crack model) existing in solids. Analogies between crack growth in solid and fluid cavitation are proposed and supported by analysis and observation (photographs). Healing phenomena (void condensation), well accepted in fluid mechanics, have been observed in some polymers and hypothesized in solid mechanics. By drawing on the strengths of the theories of solid mechanics and cavitation, a more complete unified theory can be developed.

Hendricks, R. C.

Characterization of erosion of metallic materials under cavitation attack in a mineral oil

Cavitation erosion and erosion rates of eight metallic materials representing three crystal structures were studied using a 20-kHz ultrasonic magnetostrictive oscillator in viscous mineral oil. The erosion rates of the metals with an fcc matrix were 10 to 100 times higher than that of an hcp-matrix titanium alloy. The erosion rates of iron and molybdenum, with bcc matrices, were higher than that of the titanium alloy but lower than those of the fcc metals. Scanning electron microscopy indicates that the cavitation pits are initially formed at the grain boundaries and precipitates and that the pits that formed at the triple points grew faster than the others. Transcrystalline craters formed by cavitation attack over the surface of grains and roughened the surfaces by multiple slip and twinning. Surface roughness measurements show that the pits that formed over the grain boundaries deepended faster than other pits. Computer analysis revealed that a geometric expression describes the nondimensional erosion curves during the time period 0.5 t(0) t 2.5 t(0), where t(0) is the incubation period. The fcc metals had very short incubation periods; the titanium alloy had the longest incubation period.

Rao, B. C. S.

Characterization of erosion of metallic materials under cavitation attack in a mineral oil

Cavitation erosion and erosion rates of eight metallic materials representing three crystal structures were studied. The erosion experiments were conducted with a 20-kHz ultrasonic magnetostrictive oscillator in a viscous mineral oil. The erosion rates of the metals with an fcc matrix were 10 to 100 times higher than that of an hop-matrix titanium alloy. The erosion rates of iron and molybdenum, with bcc matrices, were higher than that of the titanium alloy but lower than those of those of the fcc materials. Studies with scanning electron microscopy indicated that the cavitation pits were initially formed at the grain boundaries and precipitates and that the pits formed at the junction of grain boundaries grew faster than the others. Transcrystalline craters formed by cavitation attack over the surface of grains and roughened the surfaces by multiple slip and twinning. Surface roughness measurements showed that the pits that formed over the grain boundaries deepened faster than pits. Computer analysis revealed that a geometric expression describes the nondimensional erosion curves during the time period 0.5 t (sub 0) t 2.5 t (sub 0), where t (sub 0) is the incubation period. The fcc metals had very short incubation periods; the titanium alloy had the longest incubation period.

Rao, B. C. S.