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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Performance analysis for collector-side reflector systems

The F-Chart method of solar collector performance evaluation is extended to a flat-plate collector system augmented with planar side reflectors. The modified F-Chart evaluations show that the augmentation of the collector has approximately the effect of increasing the collector area by 60%, and the energy supplied by the collector better matches the load. The installed reflector cost of about 10% of the collector cost is shown to be well justified.

Espy, P. N.↗

Collector temperature effects on the performance of advanced thermionic converters and nuclear electric propulsion systems

The specific weight of a thermionic nuclear electric propulsion (NEP) system depends on the collector temperature because of changes in power density, efficiency and the temperature of heat rejection. Increasing the collector temperature above the value for maximum converter performance decreases both the efficiency and the power density of the converters, but the specific weight of the total system is decreased because of the reduction in radiator weight due to the increased heat rejection temperature. The effect of collector temperature on the performance of thermionic converters was investigated. The behavior of conventional ignited mode converters as well as advanced converters with lower collector work functions; the specific mass of an 'uninsulated' NEP system design was then evaluated as a function of collector temperature. The uninsulated design uses the electrical resistance of the heat pipes between the converters and the reactor to provide electrical insolation, eliminating the need for ceramic insulators at emitter temperature and providing other design advantages. The results indicate that an optimum collector temperature, which minimizes system weight, exists at a temperature above the optimum temperature for converter performance.

Dick, R. S.↗

Heat flux at the thermionic collector

Heat flux arriving at the thermionic collector is theoretically considered to be composed of an electron heating term, proportional to the output current, plus the radiation and conduction terms. However, the measured electron heating term is always larger than what one would expect from the accepted theory. In this paper, the electron heating term at the collector is theoretically calculated as a sum of the conventional electron heating term and the heat flux which is carried into the collector by the random plasma current. The arriving random electrons and ions are considered to recombine nonradiatively at the collector surface after imparting their kinetic energies to the collector, in addition to the ionization potential energy. In this process, random electrons do not lose their potential energy equal to the collector work function, since they do not contribute to the output current.

Shimada, K.↗

Performance of computer-designed small-size multistage depressed collectors for a high-perveance traveling wave tube

Computer designed axisymmetric 2.4-cm-diameter three-, four-, and five-stage depressed collectors were evaluated in conjunction with an octave bandwidth, high-perveance, and high-electronic-efficiency, griddled-gun traveling wave tube (TWT). Spent-beam refocusing was used to condition the beam for optimum entry into the depressed collectors. Both the TWT and multistage depressed collector (MDC) efficiencies were measured, as well as the MDC current, dissipated thermal power, and DC input power distributions, for the TWT operating both at saturation over its bandwidth and over its full dynamic range. Relatively high collector efficiencies were obtained, leading to a very substantial improvement in the overall TWT efficiency. In spite of large fixed TWT body losses (due largely to the 6 to 8 percent beam interception), average overall efficiencies of 45 to 47 percent (for three to five collector stages) were obtained at saturation across the 2.5-, to 5.5-GHz operating band. For operation below saturation the collector efficiencies improved steadily, leading to reasonable ( 20 percent) overall efficiencies as far as 6 dB below saturation.

Ramins, P.↗

Clean Assembly of Genesis Collector Canister for Flight: Lessons for Planetary Sample Return

Measurement of solar composition in the Genesis collectors requires not only high sensitivity but very low blanks; thus, very strict collector contamination minimization was required beginning with mission planning and continuing through hardware design, fabrication, assembly and testing. Genesis started with clean collectors and kept them clean inside of a canister. The mounting hardware and container for the clean collectors were designed to be cleanable, with access to all surfaces for cleaning. Major structural components were made of aluminum and cleaned with megasonically energized ultrapure water (UPW). The UPW purity was >18 M resistivity. Although aluminum is relatively difficult to clean, the Genesis protocol achieved level 25 and level 50 cleanliness on large structural parts; however, the experience suggests that surface treatments may be helpful on future missions. All cleaning was performed in an ISO Class 4 (Class 10) cleanroom immediately adjacent to an ISO Class 4 assembly room; thus, no plastic packaging was required for transport. Persons assembling the canister were totally enclosed in cleanroom suits with face shield and HEPA filter exhaust from suit. Interior canister materials, including fasteners, were installed, untouched by gloves, using tweezers and other stainless steel tools. Sealants/lubricants were not exposed inside the canister, but vented to the exterior and applied in extremely small amounts using special tools. The canister was closed in ISO Class 4, not to be opened until on station at Earth-Sun L1. Throughout the cleaning and assembly, coupons of reference materials that were cleaned at the same time as the flight hardware were archived for future reference and blanks. Likewise reference collectors were archived. Post-mission analysis of collectors has made use of these archived reference materials.

Allton, J. H.↗

Cleaning Surface Particle Contamination with Ultrapure Water (UPW) Megasonic Flow on Genesis Array Collectors

The hard landing experienced by the Genesis sample return capsule breached the science canister containing the solar wind collectors. This impact into the damp lakebed contaminated collector surfaces with pulverized collector and spacecraft materials and Utah sediment and brine residue. The gold foil, polished aluminum, and bulk metallic glass remained intact, but the solar wind bulk and regime-specific array collectors were jarred loose from their frames and fractured into greater than 10,000 specimens. After a year of investigation and cleaning experimentation, the Genesis Science Team determined that array collectors had 4 classes of contaminants: particles, molecular film, submicron inorganic particulate ("aerosol"), and pre-launch surface contamination. We discuss here use of megasonically energized ultrapure water (UPW) for removing particulate debris from array collector fragments.

Allton, J. H.↗

Performance of Compressor of XJ-41-V Turbojet Engine V-Performance Analysis of Compressor with Revised Vaned Collector over Range of Compressor Speeds from 3600 to 11,500 RPM

An investigation of the XJ-41-V turbojet-engine compressor with a revised vaned collector was conducted to determine the performance of the compressor and to obtain fundamental information on the aerodynamic problems associated with large centrifugal compressors of this type. The original vaned collector was revised by increasing the flow area at the vaned collector entrance. A maximum adiabatic efficiency of 0.81 was obtained et a corrected weight flow of 36.5 pounds per second and a pressure ratio of 1.90. The peak pressure ratio was 3.93 and occurred at an impeller speed of 11,500 rpm at a corrected weight flow of 65.5 pounds per second. Revision of the vaned collector resulted in an increased airflow capacity over the speed range. The design air-flow capacity of 78 pounds per second was very nearly reached at the engine design speed of 11,500 rpm. The compressor air-flow choking point occurred in the vaned collector passage; however, at speeds above 8300 rpm, the air-flow capacity of the impeller was being approached as indicated by large pressure losses in the impeller at maximum air-flow conditions. An increase in compressor air-flow capacity at the higher speeds can possibly be obtained 5y removal of the flow restriction in the impeller, which would result in an increased air density at the vaned collector entrance.

Ginsburg, Ambrose↗

Genesis Solar Wind Science Canister Components Curated as Potential Solar Wind Collectors and Reference Contamination Sources

The Genesis mission collected solar wind for 27 months at Earth-Sun L1 on both passive and active collectors carried inside of a Science Canister, which was cleaned and assembled in an ISO Class 4 cleanroom prior to launch. The primary passive collectors, 271 individual hexagons and 30 half-hexagons of semiconductor materials, are described in. Since the hard landing reduced the 301 passive collectors to many thousand smaller fragments, characterization and posting in the online catalog remains a work in progress, with about 19% of the total area characterized to date. Other passive collectors, surfaces of opportunity, have been added to the online catalog. For species needing to be concentrated for precise measurement (e.g. oxygen and nitrogen isotopes) an energy-independent parabolic ion mirror focused ions onto a 6.2 cm diameter target. The target materials, as recovered after landing, are described in. The online catalog of these solar wind collectors, a work in progress, can be found at: http://curator.jsc.nasa.gov/gencatalog/index.cfm This paper describes the next step, the cataloging of pieces of the Science Canister, which were surfaces exposed to the solar wind or component materials adjacent to solar wind collectors which may have contributed contamination.

Allton, J. H.↗

Dynamic Wind Loading on CSP Collectors Caused by Turbulent Wind Fluctuations: Insights from a 2-Year Field Campaign

Concentrating Solar Power (CSP) is a promising solar technology for electricity generation with thermal energy storage and with the additional benefit of industrial heat production. Wind loading on CSP collector structures, such as parabolic troughs or heliostats, is one of the primary drivers of their structural design costs. In particular, dynamic wind loading is a major source of uncertainty in the collector design process, which heavily relies on wind tunnel testing. In the field, the turbulent nature of the incoming wind creates fluctuating loads (support structure loads and resulting mirror deflections) on the collectors, with impacts on fatigue lifetime and optical performance. As is well known, wind tunnel tests cannot entirely reproduce the complex turbulent wind conditions typically observed at full-scale plants. To shed light on this topic, NREL initiated a field campaign at the operational Nevada Solar One (NSO) powerplant that uses parabolic troughs as solar collectors. The aim of the project is a detailed characterization of prevailing wind and turbulence conditions and resulting operational loads on parabolic troughs. We use the published 2-year dataset of high-resolution combined wind and structural loads measurements [1] to characterize the dynamic structural wind response. For quantifying dynamic wind loading, we apply the concept of admittance functions, which are spectral transfer functions that couple the turbulent wind to resulting structural loads (aerodynamic admittance), and to the structural response (mechanical admittance). In practice, aerodynamic admittance describes which turbulent eddy sizes are effective in creating structural loads. The mechanical admittance describes in which frequency ranges these loads are reinforced or dampened by the structure. While these functions are an established concept in civil engineering, their recent application to a single full-scale heliostat [2] proved their broader applicability to CSP collectors. Here, we present a characterization of admittance functions for full-scale parabolic trough collectors and show how wind characteristics (mean wind speed and direction, turbulent kinetic energy, turbulent length scales), the sun-tracking trough angle, and row position alter the admittance functions. Further, we study to which extent the admittance functions are universal for a specific trough geometry and how our findings compare to reported heliostat results. References [1] https://data.openei.org/submissions/5938. [2] Blume, K., Roger, M., and Pitz-Paal, R. 2023b. "Simplified analytical model to describe wind loads and wind-induced tracking deviations of heliostats." Solar Energy, 256, 96-109. https://doi.org/10.1016/j.solener.2023.03.055.

admittance functions↗

The cost savings potential of controlling solar thermal collectors with storage for time-of-use electricity rates

Homes and commercial buildings account for roughly 40% of U.S. energy consumption. A significant portion of this energy consumption, and therefore utility cost, comes from domestic hot-water use. Solar collectors such as flat plate collectors, evacuated tubes, and combined photovoltaic/thermal panels, are renewable options that collect thermal energy and could help reduce utility costs. Hot water is generated by pumping a working fluid through the solar collector, where the fluid captures thermal energy via absorbed solar radiation incident on the collector surface. The collection of heat coincides with the availability of solar radiation, but the best time to use this thermal energy depends on the utility rate at a given time, which often changes throughout the day. In this work, we implement and simulate a control strategy using Transient System Simulation Tool (TRNSYS) that reduces utility costs by controlling when the system stores and uses thermal energy based on solar availability and time-of-use electricity rates. Our modeled results show that the control strategy can reduce utility costs associated with using hot water between 3% and 30%. Here, we also show how the on-peak utility rates, the size and type of the solar collectors, and the location's climate impact the results.

14 SOLAR ENERGY↗

Prevention of lithium-ion battery thermal runaway using polymer-substrate current collectors

Isolating electronically conducting material from internal short circuits is a promising way to prevent the onset of thermal runaway within lithium-ion cells. Here, a metal-coated polymer current collector, which is designed to disconnect internal short circuits by withdrawing from the heating region, is tested in 18650 cells. In addition to having lower mass and manufacturing costs, cells with metal-coated polymer current collectors demonstrate a reduced risk of thermal runaway during nail penetration. High-speed synchrotron X-ray radiography of 18650 cells during nail-penetration testing, in tandem with pre- and post-mortem X-ray computed tomography, provides insights into the function of the current collectors. The results are compared with those of 18650 cells with standard commercial aluminum and copper current collectors. Cells with aluminum-coated polymer current collectors demonstrated 100% success in thermal runaway prevention during nail penetration, retaining a cell voltage >4.00 V, while standard cells consistently experienced thermal runaway.

25 ENERGY STORAGE↗

PERFORMANCE OF SPECTRALLY SELECTIVE COLLECTOR SURFACES IN A SOLAR-DRIVEN CARNOT SPACE-POWER SYSTEM

A study was made of the theoretical performance of spectrally selective surfaces when used as the collectors of solar energy for driving heat engine cycles in space. Selective surfaces were considered for which the-monochromatic emissivity changed abruptly at specific wavelengths between 0.5 and 10 microns. The Carnot cycle was used as the heat engine, and waste heat was rejected from a black radiator. Systems using both focused and unfocused radiation were considered. It was found that spectrally selective surfaces hold considerable promise as collectors of solar energy in unfocused systems. The efficiency for these is several times greater than that obtainable from black or gray collectors. However, this advantage of spectral selectivity diminishes if the sunlight is focused on the collector. In highly focused systems, such as those using parabolic mirrors, black collectors give substantially the same efficiency as the most ideal spectrally selective surface.

SOLAR PROPULSION↗

Deconvoluting the impact of current collector structure and electrolyte selection on Coulombic efficiency of lithium metal anodes

Lithium metal batteries are regarded as a promising avenue for significantly boosting the gravimetric energy density of batteries, particularly for electric vehicles. However, the instability of the lithium metal anode continues to hinder performance. While 3D structured current collectors for lithium metal anodes have been frequently proposed as a solution, few studies explore the impact of these structures when combined with various electrolytes and the inclusion of a lithium reservoir within the structure. This study pairs four commercially available copper current collectors with four different electrolytes to assess how these factors influence cycling performance with a 4 mAh/cm2 lithium reservoir. Coulombic efficiency (CE) measurements revealed no statistically significant difference in CE across different current collectors within the same electrolyte. However, significant variations were noted when the current collector remained intact, and the electrolyte was changed. Although polarization, electrochemical impedance, and lithium morphology varied between structures and electrolytes, no consistent patterns emerged to suggest superior performance by any specific current collector structure. Therefore, the choice of structure appears inconsequential when a lithium reservoir is present, and efforts should focus on selecting and designing the electrolyte.

White, Julia↗

Ultralight and fire-extinguishing current collectors for high-energy and high-safety lithium-ion batteries

Inactive components and safety hazards are two critical challenges in realizing high-energy lithium-ion batteries. Metal foil current collectors with high density are typically an integrated part of lithium-ion batteries yet deliver no capacity. Meanwhile, high-energy batteries can entail increased fire safety issues. Here we report a composite current collector design that simultaneously minimizes the ‘dead weight’ within the cell and improves fire safety. An ultralight polyimide-based current collector (9 μm thick, specific mass 1.54 mg cm-2) is prepared by sandwiching a polyimide embedded with triphenyl phosphate flame retardant between two superthin Cu layers (~500 nm). Compared to lithium-ion batteries assembled with the thinnest commercial metal foil current collectors (~6 µm), batteries equipped with our composite current collectors can realize a 16-26% improvement in specific energy and rapidly self-extinguish fires under extreme conditions such as short circuits and thermal runaway.

25 ENERGY STORAGE↗

Initial comparisons of solar collector performance data obtained out-of doors and with a solar simulator

A facility was constructed to evaluate solar collector performance outdoors for conditions that would be encountered by collectors if they were incorporated in a solar heating/cooling system. In addition to obtaining initial collector performance data, the outdoor facility will enable collector durability and degradation rates to be evaluated for operating periods of several months. The data obtained from the outdoor tests were compared to collector performance predicted on the basis of results obtained with a solar simulator. The performance measured outdoors was less than the predicted performance.

Vernon, R. W.↗

Initial comparisons of solar collector performance data obtained out-of doors and with a solar simulator

A facility was constructed to evaluate solar collector performance outdoors for conditions that would be encountered by collectors if they were incorporated in a solar heating/cooling system. In addition to obtaining initial collector performance data, the outdoor facility will enable collector durability and degradation rates to be evaluated for operating periods of several months. The data obtained from the outdoor tests were compared to collector performance predicted on the basis of results obtained with a solar simulator. The performance measured outdoors was less than the predicted performance.

Vernon, R. W.↗

Analysis of a solar collector field water flow network

A number of methods are presented for minimizing the water flow variation in the solar collector field for the Solar Building Test Facility at the Langley Research Center. The solar collector field investigated consisted of collector panels connected in parallel between inlet and exit collector manifolds to form 12 rows. The rows were in turn connected in parallel between the main inlet and exit field manifolds to complete the field. The various solutions considered included various size manifolds, manifold area change, different locations for the inlets and exits to the manifolds, and orifices or flow control valves. Calculations showed that flow variations of less than 5 percent were obtainable both inside a row between solar collector panels and between various rows.

Rohde, J. E.↗

Outdoor performance results for NBS Round Robin collector no. 1

The efficiency of a PPG flat-plate solar collector was evaluated utilizing an outdoor solar collector test facility at the NASA-Lewis Research Center, as part of the National Bureau of Standards 'round robin' collector test program. The correlation equation for collector thermal efficiency Eta curve fit of the data was: Eta = 0.666 - 1.003(Btu/hr-sq ft-F) Theta, where the parameter Theta is the difference between the average fluid temperature and the ambient temperature, all divided by the total flux impinging on the collector.

Miller, D. R.↗