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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Space-storable oxidizer valve Final report

Fabrication and acceptance testing, fluorine compatibility testing, valve refurbishment and testing, environmental testing, and design of space storable oxidizer valve

De Gennaro, T. R.↗

STEP experiment integration

The space technology experiments platform (STEP) integration was examined. Topics include: experiment design, fabrication, and assembly; experiment performance and environmental testing; STEP compatibility testing; STEP experiment integration; STS/payload requirements definition documentation.

Moorman, J. C.↗

ODC-Free Solvent Implementation for Phenolics Cleaning

During phenolic liner manufacture, resin-impregnated (pre-preg) bias tape of silica, glass, or carbon cloth is tape-wrapped, cured, machined, and then wiped with 1,1,1 tri-chloroethane (TCA) to remove contaminants that may have been introduced during machining and handling. Following the TCA wipe, the machined surface is given a resin wet-coat and over-wrapped with more prepreg and cured. A TCA replacement solvent for these wiping operations must effectively remove both surface contaminants, and sub-surface oils and greases while not compromising the integrity of this interface. Selection of a TCA replacement solvent for phenolic over-wrap interface cleaning began with sub-scale compatibility tests with cured phenolics. Additional compatibility tests included assessment of solvent retention in machined phenolic surfaces. Results from these tests showed that, while the candidate solvent did not degrade the cured phenolics, it was retained in higher concentrations than TCA in phenolic surfaces. This effect was most pronounced with glass and silica cloth phenolics with steep ply angles relative to the wiped surfaces.

Wurth, Laura↗

Oxygen Compatibility Screening Tests in Oxygen-Rich Combustion Environment

The identification and characterization of oxygen-rich compatible materials enables full-flow, staged combustion designs. Although these oxygen-rich designs offer significant cost, performance, and reliability benefits over existing systems, they have never been used operationally by the United States. If these systems are to be realized, it is critical to understand the long-term oxidative stability in high-temperature, high-pressure, oxygen-rich combustion environments. A unique facility has been constructed at the NASA Lewis Research Center to conduct tests of small-scale rocket engine materials and subcomponents in an oxygen-rich combustion environment that closely approximates a full-scale rocket engine. Thus, a broad range of advanced materials and concepts can be screened in a timely manner and at a relatively low cost.

Eckel, Anerew J.↗

Environmentally Friendly Corrosion Preventative Compounds

The objective of the Ground Systems Development and Operations Program Environmentally Friendly Corrosion Protective Coatings and Corrosion Preventive Compounds (CPCs) project is to identify, test, and develop qualification criteria for the use of environmentally friendly corrosion protective coatings and CPCs for flight hardware and ground support equipment. This document is the Final Report for Phase I evaluations, which included physical property, corrosion resistance, and NASA spaceport environment compatibility testing and analysis of fifteen CPC types. The CPCs consisted of ten different oily film CPCs and five different wax or grease CPC types. Physical property testing encompassed measuring various properties of the bulk CPCs, while corrosion resistance testing directly measured the ability of each CPC material to protect various metals against corrosion. The NASA spaceport environment compatibility testing included common tests required by NASA-STD-6001, "Flammability, Odor, Offgassing, and Compatibility Requirements and Test Procedures for Materials in Environments that Support Combustion". At the end of Phase I, CPC materials were down-selected for inclusion in the next test phases. This final report includes all data and analysis of results obtained by following the experimental test plan that was developed as part of the project. Highlights of the results are summarized by test criteria type.

Preventative Compounds↗

Stability, reliability and cross-mode correlations of tests in a recommended 8-minute performance assessment battery

A need exists for an automated performance test system to study drugs, agents, treatments, and stresses of interest to the aviation, space, and environmental medical community. The purpose of this present study is to evaluate tests for inclusion in the NASA-sponsored Automated Performance Test System (APTS). Twenty-one subjects were tested over 10 replications with tests previously identified as good candidates for repeated-measure research. The tests were concurrently administered in paper-and-pencil and microcomputer modes. Performance scores for the two modes were compared. Data from trials 1 to 10 were examined for indications of test stability and reliability. Nine of the ten APT system tests achieved stability. Reliabilities were generally high. Cross-correlation of microbased tests with traditional paper-and-pencil versions revealed similarity of content within tests in the different modes, and implied at least three cognition and two motor factors. This protable, inexpensive, rugged, computerized battery of tests is recommended for use in repeated-measures studies of environmental and drug effects on performance. Identification of other tests compatible with microcomputer testing and potentially capable of tapping previously unidentified factors is recommended. Documentation of APTS sensitivity to environmental agents is available for more than a dozen facilities and is reported briefly. Continuation of such validation remains critical in establishing the efficacy of APTS tests.

Wilkes, R. L.↗

Space Flight Qualification Program for the AMS-2 Commercial Cryocoolers

The Alpha Magnetic Spectrometer-02 (AMS-02) experiment is a state-of-the-art particle physics detector containing a large superfluid helium-cooled superconducting magnet. Highly sensitive detector plates inside the magnet measure a particle's speed, momentum, charge, and path. The AMS-02 experiment will study the properties and origin of cosmic particles and nuclei including antimatter and dark matter. AMS-02 will be installed on the International Space Station on Utilization Flight-4. The experiment will be run for at least three years. To extend the life of the stored cryogen and minimize temperature gradients around the magnet, four Stirling-cycle Sunpower M87N cryocoolers will be integrated with AMS-02. The cryocooler cold tip will be connected via a flexible strap to the outer vapor cooled shield of the dewar. Initial thermal analysis shows the lifetime of the experiment is increased by a factor of 2.8 with the use of the cryocooler. The AMS-02 project selected the Sunpower M87 cryocoolers and has asked NASA Goddard to qualify the cryocoolers for space flight use. This paper describes the interfaces with the cryocoolers and presents data collected during testing of the two engineering model cryocoolers. Tests include thermal performance characterization and launch vibration testing. Magnetic field compatibility testing will be presented in a separate paper at the conference.

Shirey, K. A.↗

Mechanically Pumped Fluid Loop (MPFL) Technologies for Thermal Control of Future Mars Rovers

Mechanically pumped fluid loop has been the basis of thermal control architecture for the last two Mars lander and rover missions and is the key part of the MSL thermal architecture. Several MPFL technologies are being developed for the MSL rover include long-life pumps, thermal control valves, mechanical fittings for use with CFC-11 at elevated temperatures of approx.100 C. Over three years of life tests and chemical compatibility tests on these MPFL components show that MPFL technology is mature for use on MSL. The advances in MPFL technologies for MSL Rover will benefit any future MPFL applications on NASA s Moon, Mars and Beyond Program.

mechanically pumped fluid loop↗

A Large Hemi-Anechoic Enclosure for Community-Compatible Aeroacoustic Testing of Aircraft Propulsion Systems

A large hemi-anechoic (absorptive walls and acoustically hard floor) noise control enclosure has been erected around a complex of test stands at the NASA Lewis Research Center in Cleveland, Ohio. This new state-of-the-art Aeroacoustic Propulsion Laboratory (APL) provides an all-weather, semisecure test environment while limiting noise to acceptable levels in surrounding residential neighborhoods. The 39.6 m (130 ft) diameter geodesic dome structure houses the new Nozzle Aeroacoustic Test Rig (NATR), an ejector-powered M = 0.3 free jet facility for acoustic testing of supersonic aircraft exhaust nozzles and turbomachinery. A multi-axis, force-measuring Powered Lift Facility (PLF) stand for testing of Short Takeoff Vertical Landing (STOVL) vehicles is also located within the dome. The design of the Aeroacoustic Propulsion Laboratory efficiently accomodates the research functions of two separate test rigs, one of which (NATR) requires a specialized environment for taking acoustic measurements. Absorptive fiberglass wedge treatment on the interior surface of the dome provides a hemi-anechoic interior environment for obtaining the accurate acoustic measurements required to meet research program goals. The APL is the first known geodesic dome structure to incorporate transmission-loss properties as well as interior absorption into a free-standing, community-compatible, hemi-anechoic test facility.

Cooper, Beth A.↗

DVB-S2 Demonstration Testing for Enhancing Data Rates for CubeSat/SmallSat Missions

The number of National Aeronautics and Space Administration (NASA) CubeSat/SmallSat missions is expected to grow rapidly in the next decade. High data rate is in increasing demanded for science missions, especially for mother/daughter CubeSat constellations. As the number of spacecraft on a ground network grows, loading could be reduced by limiting contact time per day, which is enabled by higher data rates. There is also a need to communicate direct to earth from space from longer distances than low earth orbit (LEO) with CubeSats. These challenges motivate the need for bandwidth and power efficient modulation and coding techniques. Today, DVB-S2 is an industry communications standard for larger satellites. DVB-S2 uses power and bandwidth efficient modulation and coding techniques to deliver performance approaching theoretical limits of RF channels. NASA Near Earth Network (NEN) is conducting demonstration testing at Wallops Flight Facility (WFF) in spring 2019 for CubeSat/SmallSat missions for enhancing data rate performance in NASAs allocated S-band 5 MHz channel. The ultimate goal is to upgrade NEN with DVB-S2 for increasing science data return, and enabling of greater numbers of CubeSats.This paper describes NEN DVB-S2 demonstration testing objectives and performance measurement results. DVB-S2 data rate performance in the NEN S-band 5 MHz channel is presented. Simulation analysis for the expected maximum data rate performance with the DVB-S2 signal family including multiple modulations and codes are presented. Link margin analysis for a typical CubeSat/SmallSat with a 1W/2W power amplifier/patch antenna using DVB-S2 for NEN S-band is discussed. The demonstration testing configurations at NEN Wallops station is described. Results of the demonstration testing are compared with other evolving radios for SmallSats and CubeSats in term of data rate and performance. There are a number of evolving S-band and X-band radios that are compatible with NEN. Some are integrated with commercial CubeSat/SmallSat busses. Some are flying for the first time with NEN in early 2019. The USRP B200mini transceiver S-band radio is one such radio. Results of streamlined compatibility testing with NEN in 2018, performance with the Technology Educational Satellite (TechEdSat-8) in flight in early 2019, potential to add DVB-S2 to the radio, and plans for a CubeSat using the radio for communication from 10 million kilometers from earth are discussed. Another evolving radio is the Syrlinks X-band radio. Results of compatibility testing with NEN in 2018, performance with the Sustained Ocean Color Observations using Nanosatellites (SOCON) in flight in early 2019, and potential for a future SOCON constellation are discussed.

Wong, Yen↗

Baseband recording and playback

Analog recordings of spacecraft telemetry signals are made by Deep Space Network Deep Space Stations to provide backup for both spacecraft and ground station anomalies. The requirements that must be met to insure successful baseband recording and playback are given. Recording and playback procedures are developed to insure that these requirements are met and performance results from tests conducted at the Compatibility Test Area (JPL) are tabulated.

Kent, S. S.↗

Oxygen Compatibility and Challenge Testing of the PLSS Variable Oxygen Regulator (VOR) for the Advanced EMU

The Variable Oxygen Regulator (VOR), a stepper actuated two-stage mechanical regulator, is being developed for the purpose of serving as the Primary Oxygen Regulator (POR) and Secondary Oxygen Regulator (SOR) within the Advanced EMU PLSS, now referred to as the xEMU and xPLSS. Three prototype designs have been fabricated and tested as part of this development. Building upon the lessons learned from the 35 years of Shuttle/ISS EMU Program operation including the fleet-wide EMU Secondary Oxygen Pack (SOP) contamination failure that occurred in 2000, the VOR is being analyzed, designed, and tested for oxygen compatibility with controlled Non-Volatile Residue (NVR) and a representative worst-case hydro-carbon system contamination event (>100mg/sq ft dodecane). This paper discusses the steps taken in testing of VOR 2.0 with for oxygen compatibility and then discusses follow-on design changes implemented in the VOR 3.0 (3rd prototype) as a result.

Campbell, Colin↗

Silicon Halide-alkali Metal Flames as a Source of Solar Grade Silicon

A program is presented which was aimed at determining the feasibility of using high temperature reactions of alkali metals and silicon halides to produce low cost solar-grade silicon. Experiments are being conducted to evaluate product separation and collection processes, measure heat release parameters for scaling purposes, and determine the effects of the reactants and/or products on materials of reactor construction. During the current reporting period, the results of heat release experiments were used to design and construct a new type of thick-wall graphite reactor to produce larger quantities of silicon. A reactor test facility was constructed. Material compatibility tests were performed for Na in contact with graphite and several coated graphites. All samples were rapidly degraded at T = 1200K, while samples retained structural strength at 1700K. Pyrolytic graphite coatings cracked and separated from substances in all cases.

Olson, D. B.↗

A steerable radiator for spacecraft application

Future large space structures such as the Space Station will have high dissipation and long life requirements which dictate the requirements for steerable radiators. Several rotary coupling concepts were considered to accomplish heat transport across the steerable radiator system's rotating interface. Rotary fluid couplings were chosen over rotary contact couplings or flexible lines because of low temperature gradients and operational flexibility. A rotary fluid coupling has been designed for use on initial operating capability (IOC) and growth Space Station. Its internal seals have been demonstrated to a 10 year life with minimal (0.055 lbm NH3/year) leakage between internal passages. Materials compatibility tests have been conducted to demonstrate compatibility with ammonia. A seal leakage management system has been designed to: (1) monitor pressures between the internal seals, (2) remove leakage, and (3) store the leakage fluid in a reservoir.

Heizer, B. L.↗

Technology Investigations With the Tilt Rotor Aeroacoustic Model (TRAM)

This paper introduces the Tilt Rotor Aeroacoustic Model (TRAM) project. The TRAM project is a key infrastructure investment for NASA tiltrotor research. The TRAM project consists of the development and testing of two modular, hardware-compatible, test stands: an isolated rotor configuration and a fullspan model (dual rotors with a complete airframe representation). These two test stands are inclusively called the Tilt Rotor Aeroacoustic Model (TRAM). The baseline proprotors and airframe of the TRAM test stands are nominally 1/4-scale representative of the V-22 Osprey aircraft. The research objectives of the project, the TRAM hardware design features and capabilities, illustrative examples of the type and quality of data that can be acquired with the TRAM, and the current status of the overall project will be discussed in this paper.

Young, Larry A.↗

Adaptive-wall wind-tunnel research at Ames Research Center: A retrospective

This paper reviews adaptive-wall wind-tunnel research conducted at Ames Research Center between 1978 and 1988. This research focused on developing ways to apply the concept of adaptive walls in transonic test sections with ventilated walls. In the approach pursued at Ames, local mass flow through slotted test-section walls was controlled by adjusting the pressure in compartments of a segmented plenum; the flow measurements required to test compatibility of the wind-tunnel flow with free-air boundary conditions were made using a laser velocimeter; empirical influence coefficients were used to predict how pressure changes in the plenum would effect the flow. Both two- and three-dimensional proof-of-concept experiments were conducted in a small indraft wind tunnel. Subsequently, a two-dimensional test section was demonstrated in the Ames 2x2 ft. Transonic Wind Tunnel-a wind tunnel representative of a production facility. The 2x2 ft.tests showed large reductions of wall interference; however, the time required to make the necessary flow measurements and plenum pressure adjustments far exceeded what would be acceptable for production testing. This was primarily because the imaginary surface where free-air compatibility was tested had to be separated from the test section walls to avoid the complex, viscous flow adjacent to the walls. It is unlikely that the Ames approach to adaptive walls will be applied in production wind tunnels. The two biggest unresolved problems are how to quickly and accurately make the necessary flow measurements and how to predict the effects of wall adjustments. In contrast, flexible-wall technology for two-dimensional testing is ready for application in production wind tunnels. However, neither the ventilated- nor flexible-wall approach has been shown to be a technically viable and cost-effective solution to the three-dimensional adaptive wall problem.

Schairer, Edward T.↗

Potassium corrosion studies

Potassium corrosion studies - refluxing K tests of Nb-containing alloys, refluxing K stress corrosion tests with D-43 alloy, and K compatibility tests

STRESS CORROSION↗

Overview of the Orion Vibroacoustic Test Capability at NASA Glenn Research Center

In order to support the environmental test needs for our new Orion and Constellation program, NASA is developing unique world-class test facilities. To optimize this testing of spaceflight hardware while minimizing transportation issues, a one-stop, under one roof test capability is being developed at the Space Power Facility at the NASA Glenn Research Center's Plum Brook Station. This facility will provide the capability to perform the following environmental testing: (1) reverberation acoustic testing, (2) mechanical base-shake sine testing, (3) modal testing, (4) thermal-vacuum testing, and (5) EMI/EMC (electromagnetic interference and compatibility) testing. An overview of this test capability will be provided in this presentation, with special focus on the two new vibroacoustic test facilities currently being designed and built, the Reverberant Acoustic Test Facility (RATF) and the Mechanical Vibration Facility (MVF). Testing of the engineering developmental hardware and qualification hardware of the Orion (Crew Exploration Vehicle) will commence shortly after the facilities are commissioned.

Hughes, William O.↗