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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
NASA NTRS1985

Numerical study of Reynolds stress in compressible flows

A second order closure has been implemented in an implicit Navier-Stokes solver to study the behavior of the Reynolds stresses under the influence of severe pressure gradients. In the boundary layer zone, the strongly sheared character of the mean flow dominates the turbulence generation mechanisms. However, the pressure gradients also play a very important role for these processes, but at different locations within the boundary layer.

Vandromme, D.↗
NASA NTRS1974

Compressive strength of fiber reinforced composite materials

Results of an experimental and analytical investigation of the compressive strength of unidirectional boron-epoxy composite material are presented. Observation of fiber coordinates in a boron-epoxy composite indicates that the fibers contain initial curvature. Combined axial compression and torsion tests were conducted on boron-epoxy tubes, and it was shown that the shear modulus is a function of axial compressive stress. An analytical model which includes initial curvature in the fibers and permits an estimate of the effect of curvature on compressive strength is proposed. Two modes of failure which may result from the application of axial compressive stress are analyzed, delamination and shear instability. Based on tests and analysis, failure of boron-epoxy under axial compressive load is due to shear instability.

Davis, J. G., Jr.↗
NASA NTRS1975

Compressive strength of fiber-reinforced composite materials

Results of an experimental and analytical investigation of the compressive strength of unidirectional boron-epoxy composite material are presented. Observation of fiber coordinates in a boron-epoxy composite indicates that the fibers contain initial curvature. Combined axial compression and torsion tests were conducted on boron-epoxy tubes and it was shown that the shear modulus is a function of axial compressive stress. An analytical model which includes initial curvature in the fibers and permits an estimate of the effect of curvature on compressive strength is proposed. Two modes of failure which may result from the application of axial compressive stress are analyzed - delamination and shear instability. Based on tests and analysis, failure of boron-epoxy under axial compressive load is due to shear instability.

Davis, J. G., Jr.↗
NASA NTRS1991

North American plate dynamics

Deformation within the North American plate in response to various tectonic processes is modeled using an elastic finite element analysis. The tectonic processes considered in the modeling include ridge forces associated with the normal thermal evolution of oceanic lithosphere, shear and normal stresses transmitted across transforms, normal stresses transmitted across convergent boundaries, stresses due to horizontal density contrasts within the continent, and shear tractions applied along the base of the plate. Model stresses are calculated with respect to a lithostatic reference stress state. Shear stresses transmitted across transform boundaries along the San Andreas and Caribbean are small, of the order of 5-10 MPa. Also, compressive stresses of the order of 5-10 MPa transmitted across the major transforms improve the fit to the data. Compressive stresses across convergent margins along the Aleutians and the Middle America trench are important.

Richardson, Randall M.↗
NASA NTRS1976

Longitudinal residual stresses in boron fibers

A method of measuring the longitudinal residual stress distribution in boron fibers is presented. The residual stresses in commercial CVD boron on tungsten fibers of 102, 142, and 203 microns (4, 5.6, and 8 mil) diameters were determined. Results for the three sizes show a compressive stress at the surface 800 to -1400 MN/sq m 120 to -200 ksi), changing monotonically to a region of tensile stress within the boron. At approximately 25 percent of the original radius, the stress reaches a maximum tensile 600 to 1000 MN/sq m(90 to 150 ksi) and then decreases to compressive near the tungsten boride core. The core itself is under a compressive stress of approximately -1300 MN/sq m (-190 ksi). The effects of surface removal on core residual stress and core-initiated fracture are discussed.

Behrendt, D. R.↗
NASA NTRS2007

Electroform/Plasma-Spray Laminates for X-Ray Optics

Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

Ulmer, Melville P.↗
NASA NTRS2020

Comparison of Compressive Stress-Strain Responses at High Temperatures for Representative Single Crystal and Polycrystal Superalloys

Polycrystalline disk superalloys and single crystal blade superalloys have divergent grain and precipitate microstructures but can each display reduced strength and increasing deformation for certain test conditions at high temperatures. To allow thermo-mechanical processes such as forging and rolling to be applied, favorable temperatures and strain rates must first be identified using compression testing. The objective of this study was to perform compression tests at high temperatures on a polycrystalline disk superalloy and a single crystal blade superalloy in order to compare their stress-strain responses for given test conditions and determine preferred conditions. It was determined that the conditions required for stable flow differed significantly between the polycrystalline and single crystal superalloys. The conditions leading to unstable flow were also identified for each alloy. The microstructural deformation modes for both stable and unstable flow are discussed.

compression, superalloy, turbine engine↗
NASA NTRS1984

Compressional features in the Tharsis Region of Mars: Orientations and Timing of Deformation

The Tharsis ridge system appears to form a great circle around the major volcanoes. The roughly circumferential orientation of these ridges could be interpreted as the formation of a ridge system in response to a single stress field with a center near Pavonis Mons. Wise, et al. (1979) plotted the perpendiculars to strikes of ridges on the eastern flanks of Tharsis as great circles on the upper hemisphere of an equal area net. In order to further test for circular symmetry and possible other influences on ridge orientations, normals to vector means of ridge orientations were calculated using over 1850 digitized ridge segments sampled in 10 degree boxes. Orientations of individual ridge segments were weighted by their lengths, and the magnitudes of normals to vectors means were weighted by cummulative length of the ridge segments. Normals to vector means with magnitudes less than 100 km are not shown. Assuming a single fold origin for ridges, the resulting plot shows compressive stress trajectories for the ridges in the Tharsis region. The averaged compressive stress orientation around Tharsis confirm the suggestion by Wise, et al. that the ridge system is not concentric to any single point.

Watters, T. R.↗
NASA NTRS1983

Seismic coupling and uncoupling at subduction zones

Some of the correlations concerning the properties of subduction zones are reviewed. A quantitative global comparison of many subduction zones reveals that the largest earthquakes occur in zones with young lithosphere and fast convergence rates. Maximum earthquake size is directly related to the asperity distribution on the fault plane. This observation can be translated into a simple model of seismic coupling where the horizontal compressive stress between two plates is proportional to the ratio of the summed asperity area to the total area of the contact surface. Plate age and rate can control asperity distribution directly through the horizontal compressive stress associated with the vertical and horizontal velocities of subducting slabs. The basalt to eclogite phase change in the down-going oceanic crust may be largely responsible for the uncoupling of subduction zones below a depth of about 40 km.

Ruff, L.↗
NASA NTRS2004

The Effect of Hole Quality on the Fatigue Life of 2024-T3 Aluminum Alloy Sheet

This paper presents the results of a study whose main objective was to determine which type of fabrication process would least affect the fatigue life of an open-hole structural detail. Since the open-hole detail is often the fundamental building block for determining the stress concentration of built-up structural parts, it is important to understand any factor that can affect the fatigue life of an open hole. A test program of constant-amplitude fatigue tests was conducted on five different sets of test specimens each made using a different hole fabrication process. Three of the sets used different mechanical drilling procedures while a fourth and fifth set were mechanically drilled and then chemically polished. Two sets of specimens were also tested under spectrum loading to aid in understanding the effects of residual compressive stresses on fatigue life. Three conclusions were made from this study. One, the residual compressive stresses caused by the hole-drilling process increased the fatigue life by two to three times over specimens that were chemically polished after the holes were drilled. Second, the chemical polishing process does not appear to adversely affect the fatigue life. Third, the chemical polishing process will produce a stress-state adjacent to the hole that has insignificant machining residual stresses.

Everett, Richard A., Jr.↗
NASA NTRS1939

Local instability of centrally loaded columns of channel section and Z-section

Charts are presented for the coefficients in formulas for the critical compressive stress at which cross-sectional distortion begins in a thin-wall member with either a channel section or a Z-section with identical flanges. The energy method of Timoshenko was used in the theoretical calculations required for the construction of the charts. The deflection equations were carefully selected to give good accuracy. The calculation of the critical compressive stress at stresses beyond the elastic range is briefly discussed. In order to demonstrate the use of the formulas and the charts in engineering calculations, two illustrative problems are included.

ELASTICITY↗
NASA NTRS1978

An evaluation of the sandwich beam in four-point bending as a compressive test method for composites

The experimental phase of the study included compressive tests on HTS/PMR-15 graphite/polyimide, 2024-T3 aluminum alloy, and 5052 aluminum honeycomb at room temperature, and tensile tests on graphite/polyimide at room temperature, -157 C, and 316 C. Elastic properties and strength data are presented for three laminates. The room temperature elastic properties were generally found to differ in tension and compression with Young's modulus values differing by as much as twenty-six percent. The effect of temperature on modulus and strength was shown to be laminate dependent. A three-dimensional finite element analysis predicted an essentially uniform, uniaxial compressive stress state in the top flange test section of the sandwich beam. In conclusion, the sandwich beam can be used to obtain accurate, reliable Young's modulus and Poisson's ratio data for advanced composites; however, the ultimate compressive stress for some laminates may be influenced by the specimen geometry.

Shuart, M. J.↗
NASA NTRS2001

Improved Method Being Developed for Surface Enhancement of Metallic Materials

Surface enhancement methods induce a layer of beneficial residual compressive stress to improve the impact (FOD) resistance and fatigue life of metallic materials. A traditional method of surface enhancement often used is shot peening, in which small steel spheres are repeatedly impinged on metallic surfaces. Shot peening is inexpensive and widely used, but the plastic deformation of 20 to 40 percent imparted by the impacts can be harmful. This plastic deformation can damage the microstructure, severely limiting the ductility and durability of the material near the surface. It has also been shown to promote accelerated relaxation of the beneficial compressive residual stresses at elevated temperatures. Low-plasticity burnishing (LPB) is being developed as an improved method for the surface enhancement of metallic materials. LPB is being investigated as a rapid, inexpensive surface enhancement method under NASA Small Business Innovation Research contracts NAS3-98034 and NAS3-99116, with supporting characterization work at NASA. Previously, roller burnishing had been employed to refine surface finish. This concept was adopted and then optimized as a means of producing a layer of compressive stress of high magnitude and depth, with minimal plastic deformation (ref. 1). A simplified diagram of the developed process is given in the following figure. A single pass of a smooth, free-rolling spherical ball under a normal force deforms the surface of the material in tension, creating a compressive layer of residual stress. The ball is supported in a fluid with sufficient pressure to lift the ball off the surface of the retaining spherical socket. The ball is only in mechanical contact with the surface of the material being burnished and is free to roll on the surface. This apparatus is designed to be mounted in the conventional lathes and vertical mills currently used to machine parts. The process has been successfully applied to nickel-base superalloys by a team from the NASA Glenn Research Center, Lambda Research, and METCUT Research, as supported by the NASA Small Business Innovation Research Phase I and II programs, the Ultra Safe program, and the Ultra- Efficient Engine Technology (UEET) Program.

Gabb, Timothy P.↗
NASA NTRS1991

Laboratory simulations of large scale fragmentation events

Results are presented from fragmentation experiments at elevated external pressure; the application of overpressure to a small target allows the experiment to match the lithospheric compressive stress of a larger body's interior. With increasing overpressure, the fragmentation undergoes a transition, from a material strength-dominated regime to one that is dominated by applied overpressure, analogous to the transition from strength to gravity effects. High pressure testing allows direct measurement of the energy/unit target mass requirement of catastrophic fragmentation due to compressive stresses.

Housen, Kevin R.↗
NASA NTRS1960

Oxidation Behavior of Binary Niobium Alloys

This investigation concludes a study to determine the effects of up to 25 atomic percent of 55 alloying additions on the oxidation characteristics of niobium. The alloys were evaluated by oxidizing in an air atmosphere for 4 hours at 1000 C and 2 hours at 1200 C. Titanium and chromium improved oxidation resistance at both evaluation conditions. Vanadium and aluminum improved oxidation resistance at 1000 C, even though the V scale tended to liquefy and the Al specimens became brittle and the scale powdery. Copper, cobalt, iron, and iridium improved oxidation resistance at 1200 C. Other investigations report tungsten and molybdenum are protective up to about 1000 C, and tantalum at 1100 C. The most important factor influencing the rate of oxidation was the ion size of the alloy additions. Ions slightly smaller than the Nb(5+) ion are soluble in the oxide lattice and tend to lower the compressive stresses in the bulk scale that lead to cracking. The solubility of the alloying addition also depends on the valence to some extent. All of the elements mentioned that improve the oxidation resistance of Nb fit this size criterion with the possible exception of Al, whose extremely small size in large concentrations would probably lead to the formation of a powdery scale. Maintenance of a crack-free bulk scale for as long as possible may contribute to the formation of a dark subscale that ultimately is rate- controlling in the oxidation process. The platinum-group metals, especially Ir, appear to protect by entrapment of the finely dispersed alloying element by the incoming Nb2O5 metal-oxide interface. This inert metallic Ir when alloyed in a sufficient amount with Yb appears to give a ductile phase dispersed in the brittle oxide. This scale would then flow more easily to relieve the large compressive stresses to delay cracking. Complex oxide formation (which both Ti and Zr tend to initiate) and valence effects, which probably change the vacancy concentration in the scale, are masked by the overriding tendency for a porous scale.

Barrett, Charles A.↗
NASA NTRS1977

Residual stresses in boron/tungsten and boron/carbon fibers

Longitudinal residual stress distribution is determined for 102-micron diam B/W and B/C fibers. The 102-micron diam B/W fibers are deposited on a 12.7-micron diam tungsten wire resistively heated in a BCl3-H2 reactor. The 102-micron diam B/C fibers are made by deposition of boron on a pyrolytic graphite-coated carbon fiber. The longitudinal residual stress distribution is calculated from measurements of the change in length of the fiber produced by removal of the surface through electropolishing. It is found that for both types of fibers, the residual stress vary from a compressive stress at the surface to a tensile stress in the boron near the core. Closer to the core and in the core, significant differences in the residual stresses are observed for the B/W and B/C fibers.

Behrendt, D. R.↗
NASA NTRS1982

Three-dimensional analysis of 0/90s and 90/0s laminates with a central circular hole

Stress distributions were calculated near a circular hole in laminates, using a three dimensional finite element analysis. These stress distributions were presented three ways: through the thickness at the hole boundary, along radial lines at the 0/90 and 90/0 interfaces, and around the hole at these interfaces. The interlaminar normal stress, and the shear stress, distributions had very steep gradients near the hole boundary, suggesting interlaminar stress singularities. The largest compressive stress occurred at about 60 deg from the load axis. A simple procedure was introduced to calculate interlaminar stresses near the hole boundary. It used stresses calculated by an exact two dimensional analysis of a laminate with a hole as input to a quasi three dimensional model. It produced stresses that agreed closely with those from the three dimensional finite element model.

Raju, I. S.↗