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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

An Intuitive Approach to Geometric Continuity for Parametric Curves and Surfaces (Extended Abstract)

The notion of geometric continuity is extended to an arbitrary order for curves and surfaces, and an intuitive development of constraints equations is presented that are necessary for it. The constraints result from a direct application of the univariate chain rule for curves, and the bivariate chain rule for surfaces. The constraints provide for the introduction of quantities known as shape parameters. The approach taken is important for several reasons: First, it generalizes geometric continuity to arbitrary order for both curves and surfaces. Second, it shows the fundamental connection between geometric continuity of curves and geometric continuity of surfaces. Third, due to the chain rule derivation, constraints of any order can be determined more easily than derivations based exclusively on geometric measures.

Derose, T. D.↗

Space shuttle engineering and operations support. Isolation between the S-band quad antenna and the S-band payload antenna. Engineering systems analysis

The isolation between the upper S-band quad antenna and the S-band payload antenna on the shuttle orbiter is calculated using a combination of plane surface and curved surface theories along with worst case values. A minimum value of 60 db isolation is predicted based on recent antenna pattern data, antenna locations on the orbiter, curvature effects, dielectric covering effects and edge effects of the payload bay. The calculated value of 60 db is significantly greater than the baseline value of 40 db. Use of the new value will result in the design of smaller, lighter weight and less expensive filters for S-band transponder and the S-band payload interrogator.

Lindsey, J. F.↗

A Method for Measuring Optical Distortion in Curved Optical Surfaces using Moiré Interferometry

In FY2020, KSC’s Applied Physics Lab created a computer based image processing system to allow inspection of the new visors being developed for the Artemis Program. This system was based on an ASTM standard where the distortion of an image is used to determine the optical aberrations in a visor, but this approach is restricted to small fields-of-view (small areas of the visor) and is limited in its ability to reliably detect and measure distortion. From our experience with flat surface inspection, we know that other optical techniques can offer higher sensitivity and accuracy. [1] This memorandum describes a method to model and measure the distortion in curved optical surfaces using moir´e interferometry. We were able to apply this process to examine samples of the xEMU Artemis astronaut helmets. Design details are provided along with examples to illustrate performance.

Optical Distortion↗

Diffractive optical elements on non-flat substrates using electron beam lithography

The present disclosure describes a technique for creating diffraction gratings on curved surfaces with electron beam lithography. The curved surface can act as an optical element to produce flat and aberration-free images in imaging spectrometers. In addition, the fabrication technique can modify the power structure of the grating orders so that there is more energy in the first order than for a typical grating. The inventors noticed that by using electron-beam lithography techniques, a variety of convex gratings that are well-suited to the requirements of imaging spectrometers can be manufactured.

Maker, Paul D.↗

Flexible tactile sensing arrays for robotics: Architectural robustness and yield considerations

No tactile sensor array developed to date fills all, nor even most, of the requirements of: (1) many sensor elements to minimize tactile imaging time, (2) close spacing of small sensing elements for fine spatial discrimination, (3) ability to be molded to a convex fingertip surface for taction on concave surfaces, (4) ability to sense both force and temperature in order to fully mimic biological touch, (5) tolerance to overscale forces without damage, and (6) graceful failure in use, i.e., functional survival of most of the array when part of it is damaged, well. Several investigators have recently developed tactile sensing arrays suitable for imaging shapes on hard flat surfaces, but not well suited for taction on curved surfaces. Others have developed single tactile sensors suitable for incorporation into arrays, which will probably prove uneconomical when large numbers of sensors are needed. Still others have developed flexible capacitive arrays suitable for use on curved surfaces but incapable of obtaining temperature or proximity data. A technology is being developed herein suitable to the achievement of all of the above goals, and to incrementally demonstrate useful steps toward those goals.

Barth, Phillip W.↗

An analytical investigation of the impingement jets on curved deflectors

Numerical solutions are obtained for the cases of straight circular jets impinging on axisymmetric curved surfaces and plane jets impinging symmetrically on two-dimensional curved surfaces. These geometries are representative of some types of thrust reversers for transport aircraft. The solutions are based on the assumptions of incompressible and potential flow. The velocity field, pressure distribution at the deflector surface and reverser effectiveness are predicted for deflector turning angles of 15 to 75 deg, deflector width to jet diameter ratios of 1.5 to 2.0, and ratios of deflector clearance to jet diameter of 1.0 to 3.0. Reverser effectiveness is found to be a maximum for a ratio of deflector clearance to jet diameter of about 2.0. The effect of back pressuring due to the presence of the deflector is predicted. Experimental verification of the theoretical predictions is obtained. A compressible solution obtained for a limited number of cases indicates that the incompressible solution is satisfactory for jet exit Mach numbers less than 0.8.

Schnurr, N. M.↗

An analytical investigation of the impingement of jets on curved deflectors.

Numerical solutions are obtained for the cases of straight circular jets impinging on axisymmetric curved surfaces, and plane jets impinging symmetrically on two-dimensional curved surfaces. These geometries are representative of some types of thrust reversers for transport aircraft. The solutions are based on the assumptions of incompressible and potential flow. The velocity field, pressure distribution at the deflector surface, and reverser effectiveness are predicted for deflector turning angles of 15 to 75 deg, deflector width to jet diameter ratios of 1.5-2.0, and ratios of deflector clearance to jet diameter of 1.0-3.0. Reverser effectiveness is found to be a maximum for a ratio of deflector clearance to jet diameter of about 2.0. The effect of back pressuring resulting from the presence of the deflector is predicted.

Schnurr, N. M.↗

Cork-resin ablative insulation for complex surfaces and method for applying the same

A method of applying cork-resin ablative insulation material to complex curved surfaces is disclosed. The material is prepared by mixing finely divided cork with a B-stage curable thermosetting resin, forming the resulting mixture into a block, B-stage curing the resin-containing block, and slicing the block into sheets. The B-stage cured sheet is shaped to conform to the surface being insulated, and further curing is then performed. Curing of the resins only to B-stage before shaping enables application of sheet material to complex curved surfaces and avoids limitations and disadvantages presented in handling of fully cured sheet material.

Walker, H. M.↗

Strategies Toward Automation of Overset Structured Surface Grid Generation

An outline of a strategy for automation of overset structured surface grid generation on complex geometries is described. The starting point of the process consists of an unstructured surface triangulation representation of the geometry derived from a native CAD, STEP, or IGES definition, and a set of discretized surface curves that captures all geometric features of interest. The procedure for surface grid generation is decomposed into an algebraic meshing step, a hyperbolic meshing step, and a gap-filling step. This paper will focus primarily on the high-level plan with details on the algebraic step. The algorithmic procedure for the algebraic step involves analyzing the topology of the network of surface curves, distributing grid points appropriately on these curves, identifying domains bounded by four curves that can be meshed algebraically, concatenating the resulting grids into fewer patches, and extending appropriate boundaries of the concatenated grids to provide proper overlap. Results are presented for grids created on various aerospace vehicle components.

overset↗

Effects of geometric variables on the performance of a probe for direct measurement of free-steam stagnation pressure in supersonic flow

An investigation was conducted at Mach numbers of 1.41, 1.83, and 2.20 to determine the effects of parametric variations in the height of the pitot-tube center line from the probe surface and in the radius of the surface curvature on the pressure recovery of a probe designed to measure the free-stream stagnation pressure. The probe consists of a pitot tube mounted on the surface of a curved cylinder of circular cross section. The pitot tube senses the pressure of the stream tube which has been slowed by isentropic compression along the curved surface. Pressure recovery, greater than or equal to 99.8 percent of the free-stream stagnation pressure, was obtained for a wide range both of angle of attack and of yaw for probes satisfying the predetermined optimum design criteria.

Couch, L. M.↗

Geometric optimization of the supersonic stagnation-pressure probe

An investigation was conducted at Mach numbers of 1.41, 1.83, and 2.20 to determine the effects of parametric variations both in the height of the pitot-tube center line from the probe surface, by varying the pitot-tube diameter, and in the radius of surface curvature on the pressure recovery of a probe designed to measure free-stream stagnation pressure. The probe consists of a pitot tube mounted on the surface of a curved cylinder of circular cross section; the pitot tube senses the pressure of the stream tube which has been slowed to subsonic or near sonic velocity by isentropic compression along the curved surface. Pressure recovery - greater than or equal to 99.8 percent of free-stream stagnation pressure - was obtained for a wide range of both angle of attack and yaw for probes satisfying the optimum design criteria determined in this investigation.

Couch, L. M.↗

Joining and Testing Composite Plates to Ti Tubes

The joining of metal tubes to composite plates is required for heat-rejection components in several space applications. Currently a number of different braze compositions are being evaluated as to their effectiveness. Such tube-plate configurations cannot be represented by traditional methods of testing, e.g., lap joints. The joined region is not between two flat surfaces, but rather between a flat surface and a curved surface. Therefore, several tests have been employed to ascertain the effectiveness of the different braze approaches in tension that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these "tube-tests" will be discussed for the three different braze compositions, Cu-ABA, Ti-Cu-Sil, and Ti-Cu-Ni. In addition, fracture analysis of the failed joints was performed and offers insights into the cause of joint failure and the distinctions which need to be made between the "strength" of a joint versus the "load carrying ability" of a joint.

Morscher, Gregory N.↗

Mechanical Characterization of Reactively Brazed Metal-Composite Joints for Heat Rejection Systems

The joining of metal tubes to composite plates is required for heat-rejection components in several space applications. Currently a number of different braze compositions are being evaluated as to their effectiveness. Such tube-plate configurations cannot be represented by traditional methods of testing, e.g., lap joints. The joined region is not between two flat surfaces, but rather between a flat surface and a curved surface. Therefore, several tests have been employed to ascertain the effectiveness of the different braze approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these "tube tests" will be discussed for the three different braze compositions, Cu-ABA, Ti-Cu-Sil, and Ti-Cu-Ni. In addition, fracture analysis of the failed joints was performed and offers insights into the cause of joint failure and the distinctions which need to be made between the "strength" of a joint versus the "load carrying ability" of a joint.

Morscher, Gregory N.↗

Transition delay and relaminarization of turbulent flow

Several techniques used for delaying transition both in air and water are overviewed, among them uniform surface heating, localized surface heating, and the application of broad-band disturbance-wave cancellation using the wave superposition principle. It is pointed out that localized heating, in air, can effectively delay transition along a flat plate and reduce viscous drag. Attention is focused on an experiment where the feasibility of relaminarizing turbulent flow over a flat plate with an upstream concave-convex curvature, in air, has been demonstrated using localized heating on the concave part of the curved surface. The flow over the curved surface investigated by thermal mapping using an infrared technique is also covered.

Maestrello, Lucio↗

Anti-distortion bioinspired camera with an inhomogeneous photo-pixel array

The bioinspired camera, comprising a single lens and a curved image sensor—a photodiode array on a curved surface—, was born of flexible electronics. Its economical build lends itself well to space-constrained machine vision applications. The curved sensor, much akin to the retina, helps image focusing, but the curvature also creates a problem of image distortion, which can undermine machine vision tasks such as object recognition. Here we report an anti-distortion single-lens camera, where 4096 silicon photodiodes arrayed on a curved surface in a nonuniform pattern assimilated to the distorting optics are the key to anti-distortion engineering. That is, the photo-pixel distribution pattern itself is warped in the same manner as images are warped, which correctively reverses distortion. Acquired images feature no appreciable distortion across a 120° horizontal view, as confirmed by their neural-network recognition accuracies. This distortion correction via photo-pixel array reconfiguration is a form of in-sensor computing.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Diamond thin film temperature and heat-flux sensors

Diamond film temperature and heat-flux sensors are developed using a technology compatible with silicon integrated circuit processing. The technology involves diamond nucleation, patterning, doping, and metallization. Multi-sensor test chips were designed and fabricated to study the thermistor behavior. The minimum feature size (device width) for 1st and 2nd generation chips are 160 and 5 micron, respectively. The p-type diamond thermistors on the 1st generation test chip show temperature and response time ranges of 80-1270 K and 0.29-25 microseconds, respectively. An array of diamond thermistors, acting as heat flux sensors, was successfully fabricated on an oxidized Si rod with a diameter of 1 cm. Some problems were encountered in the patterning of the Pt/Ti ohmic contacts on the rod, due mainly to the surface roughness of the diamond film. The use of thermistors with a minimum width of 5 micron (to improve the spatial resolution of measurement) resulted in lithographic problems related to surface roughness of diamond films. We improved the mean surface roughness from 124 nm to 30 nm by using an ultra high nucleation density of 10(exp 11)/sq cm. To deposit thermistors with such small dimensions on a curved surface, a new 3-D diamond patterning technique is currently under development. This involves writing a diamond seed pattern directly on the curved surface by a computer-controlled nozzle.

Aslam, M.↗

Mechanical property characterization and impact resistance of selected graphite/PEEK composite materials

To use graphite/PEEK material on highly curved surfaces requires that the material be drapable and easily conformable to the surface. The mechanical property characterization and impact resistance results are presented for laminates made from two types of graphite/PEEK materials that will conform to a curved surface. These laminates were made from two different material forms. These forms are: (1) a fabric where each yarn is a co-mingled Celion G30-500 3K graphite fiber and PEEK fiber; and (2) an interleaved material of Celion G30-500 3K graphite fiber interleaved with PEEK film. The experimental results from the fabric laminates are compared with results for laminates made from AS4/PEEK unidirectional tape. The results indicate that the tension and compression moduli for quasi-isotropic and orthotropic laminates made from fabric materials are at least 98 pct. of the modulus of equivalent laminates made from tape materials. The strength of fabric material laminates is at least 80 pct. of laminates made from tape material. The evaluation of the fabric material for shear stiffness indicates that a tape material laminate could be replaced by a fabric material laminate and still maintain 89 pct. of the shear stiffness of the tape material laminate.

Baker, Donald J.↗

Mechanical property characterization and impact resistance of selected graphite/PEEK composite materials

To use graphite polyetheretherketone (PEEK) material on highly curved surfaces requires that the material be drapable and easily conformable to the surface. This paper presents the mechanical property characterization and impact resistance results for laminates made from two types of graphite/PEEK materials that will conform to a curved surface. These laminates were made from two different material forms. These forms are: (1) a fabric where each yarn is a co-mingled Celion G30-500 3K graphite fiber and PEEK thermoplastic fiber; and (2) an interleaved material of Celion G30-500 3K graphite fabric interleaved with PEEK thermoplastic film. The experimental results from the fabric laminates are compared with results for laminates made from AS4/PEEK unidirectional tape. The results indicate that the tension and compression moduli for quasi-isotropic and orthotropic laminates made from fabric materials are at least 79 percent of the modulus of equivalent laminates made from tape material. The strength of fabric material laminates is at least 80 percent of laminates made from tape material. The evaluation of fabric material for shear stiffness indicates that a tape material laminate could be replaced by a fabric material laminate and still maintain 89 percent of the shear stiffness of the tape material laminate. The notched quasi-isotropic compression panel failure strength is 42 to 46 percent of the unnotched quasi-isotropic laminate strength. Damage area after impact with 20 ft-lbs of impact energy is larger for the co-mingled panels than for the interleaved panels. The inerleaved panels have less damage than panels made from tape material. Residual compression strength of quasi-isotropic panels after impact of 20 ft-lbs of energy varies between 33 percent of the undamaged quasi-isotropic material strength for the tape material and 38 percent of the undamaged quasi-isotropic material strength for the co-mingled fabric material.

Baker, Donald J.↗