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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Impact of Cubic Pin Finned Surface Structure Geometry upon Spray Cooling Heat Transfer

Experiments were conducted to study the effects of enhanced surface structures on heat flux using spray cooling. The surface enhancements consisted of cubic pin fins machined on the top surface of copper heater blocks. The structure height, pitch, and width were parametrically vaned. Each copper block had a projected cross-sectional area of 2.0 sq cm. Measurements were also obtained on a heater block with a flat surface for baseline comparison purposes. A 2 x 2 nozzle array was used with PF-5060 as the working fluid. Thermal performance data were obtained under nominally degassed (chamber pressure of 41.4 kPa) and gassy conditions (chamber with N2 gas at 100.7 kPa) with a bulk fluid temperature of 20.5 C. Results for both the degassed and gassy cases show that structure width and separation distance have a dominant effect upon the heat transfer for the size ranges used. Cubic pin fin height had little impact upon heat flux. The maximum critical heat flux (CHF) attained for any of the surfaces was 121 W/sq cm, giving an enhancement of 51% relative to the flat surface case under nominally degassed conditions. The gassy case had a maximum CHF of 149 W/sq cm, giving an enhancement of 38% relative to the flat surface case.

Silk, Eric A.↗

Positioning system for single or multi-axis sensitive instrument calibration and calibration system for use therewith

A positioning and calibration system are provided for use in calibrating a single or multi axis sensitive instrument, such as an inclinometer. The positioning system includes a positioner that defines six planes of tangential contact. A mounting region within the six planes is adapted to have an inclinometer coupled thereto. The positioning system also includes means for defining first and second flat surfaces that are approximately perpendicular to one another with the first surface adapted to be oriented relative to a local or induced reference field of interest to the instrument being calibrated, such as a gravitational vector. The positioner is positioned such that one of its six planes tangentially rests on the first flat surface and another of its six planes tangentially contacts the second flat surface. A calibration system is formed when the positioning system is used with a data collector and processor.

Finley, Tom D.↗

Surface-mounted flat conductor cable for home wiring

The concepts are discussed which are being considered and developed for surface-mounted wiring using flat conductor cable. Safety aspects, problems being encountered, and advantages are also discussed.

Hankins, J. D.↗

The development of a turbulent junction vortex system

The growth and development of a horseshoe vortex system in an incompressible, three-dimensional turbulent junction flow were investigated experimentally. A streamlined cylinder mounted with its axis normal to a flat surface was used to generate the junction vortex flow. The flow environment was characterized by a body Reynolds number of 183,000, based on the leading edge diameter of the streamlined cylinder. The study included surface flow visualizations, surface pressure measurements, and mean flow measurements of total pressure, static pressure, and velocity distributions in three planes around the base of the streamlined cylinder, and in two planes in the wake flow. Some characterizations of vortex properties based on the measured mean cross-flow velocity components are presented. The results show the presence of a single large, dominant vortex, with strong evidence of a very small corner vortex in the junction between the cylinder and the flat surface. The center of the dominant vortex drifts away from both the body and the flat surface as the flow develops along and downstream of the body. The growth and development of the core of the large, dominant vortex are documented.

Pierce, F. J.↗

Pin-Height Gauge

Gauge aligns itself and retains indication for later reading. Measuring tool indicates height of protrusion of pin from flat surface. Tool surrounds pin and holds itself square with flat surface, ensuring proper alignment and accuracy of measurement. Used in hard-to-see and hard-to-reach places. Holds indication of height until read. Metal scale slides in and out through slot in top plate. Scale value at slot gives height of pin under piston. Dimensions in inches.

Sumrall, Daniel R.↗

Electro-Mechanical Simulation of a Large Aperture MOEMS Fabry-Perot Tunable Filter

We are developing a micro-machined electrostatically actuated Fabry-Perot tunable filter with a large clear aperture for application in high through-put wide-field imaging spectroscopy and lidar systems. In the first phase of this effort, we are developing key components based on coupled electro-mechanical simulations. In particular, the movable etalon plate design leverages high coating stresses to yield a flat surface in drum-head tension over a large diameter (12.5 mm). In this approach, the cylindrical silicon movable plate is back etched, resulting in an optically coated membrane that is suspended from a thick silicon support ring. Understanding the interaction between the support ring, suspended membrane, and coating is critical to developing surfaces that are flat to within stringent etalon requirements. In this work, we present the simulations used to develop the movable plate, spring suspension system, and electrostatic actuation mechanism. We also present results from tests of fabricated proof of concept components.

Kuhn, Jonathan L.↗

Full-coverage film cooling on flat, isothermal surfaces: Data and predictions

The heat transfer and fluid mechanics characteristics of full-coverage film cooling were investigated. The results for flat, isothermal plates for three injection geometries (normal, slant, and compound angle) are summarized and data concerning the spanwise distribution of the heat transfer coefficient within the blowing region are presented. Data are also presented for two different numbers of rows of holes (6 and 11). The experimental results summarized can be predicted with a two dimensional boundary layer code, STANCOOL, by providing descriptors of the injection parameters as inputs.

Crawford, M. E.↗

Enhanced Surface Spray Cooling with Embedded and Compound Extended Surface Structures

Experiments were conducted to study the effects of enhanced surface structures on heat flux using spray cooling. The surface enhancements consisted of embedded structures (dimples, pores, and tunnels) and compound extended surface enhancements (straight fins, cubic pin fins and dimples) machined on and within the top surface of copper heater blocks. Each copper block had a projected cross-sectional area of 2.0 sq cm. Measurements were also obtained on a heater block with a flat surface for baseline comparison purposes. A 2x2 nozzle array was used with PF-5060 as the working fluid. Thermal performance data was obtained under nominally degassed (chamber pressure of 41.4 kPa) and gassy conditions (chamber with N2 gas at 101 kPa) with a bulk fluid temperature of 20.5 C. Results for both the nominally degassed and gassy cases show that the highest critical heat flux (CHF) was attained using straight fins and porous tunnels. For the nominally degassed case, both had a CHF of approx.: 142 W/sq cm while for the gassy case their CHF values increased to 175 W/sq cm. This gave an enhancement relative to the nominally degassed flat surface case of approx. 77% and 119% respectively.

Silk, Erie A.↗

Investigation of Pore Size Effect On Spray Cooling Heat Transfer With Porous Tunnels

Previous studies have shown that spray cooling heat flux enhancement may be attained by using enhanced surface structures. However, most enhanced surface spray cooling studies have been limited to extended surfaces relative to the base surface. In this study, experiments were conducted to study the effects of pore size on spray cooling heat flux when using porous tunnels. The porous tunnels where placed sub-surface relative to the top of the heater block. Pores of varying size were machined in the top of the heater block leading into the sub-surface tunnels. Pore diameters varied between 0.25 mm and 1.0 mm. Each copper block had a projected cross-sectional area of 2.0 cm(sup 2). Measurements were also obtained on a heater block with a flat surface for baseline comparison purposes. A 2x2 nozzle array was used with PF-5060 as the working fluid. Thermal performance data was obtained under nominally degassed (chamber pressure of 41.4 kPa) conditions with a bulk fluid temperature of 20.5 "C. Results for both the study show that the highest critical heat flux (CHF) attained was 141 w/cm2 using pores 1.0 mm in diameter. This gave an enhancement of 75% relative to the flat surface case under nominally degassed conditions.

Silk, Eric A.↗

The growth and development of a turbulent junction vortex system

The growth and development of a vortex system in an incompressible three-dimensional flow generated by a streamlined cylinder mounted with its axis normal to a flat surface was investigated using data from surface flow visualizations, surface pressure measurements, and mean flow measurements. The results from velocity measurements revealed the presence of a single large dominant vortex and a small vortex in the junction between the cylinder and the flat surface. This second vortex is tentatively identified as being connected with a corner separation occurring just downstream of the body at its thickest cross section. It is shown that, as the principal horseshoe vortex develops downstream, the strength of the vortex decreases, while its length scale increases.

Pierce, F. J.↗

Ocean Surface Emissivity at L-band (1.4 GHz): The Dependence on Salinity and Roughness

A characterization of the emissivity of sea water at L-band is important for the remote sensing of sea surface salinity. Measurements of salinity are currently being made in the radio astronomy band at 1.413 GHz by ESA's Soil Moisture and Ocean Salinity (SMOS) mission and NASA's Aquarius instrument aboard the Aquarius/SAC-D observatory. The goal of both missions is accuracy on the order of 0.1 psu. This requires accurate knowledge of the dielectric constant of sea water as a function of salinity and temperature and also the effect of waves (roughness). The former determines the emissivity of an ideal (i.e. flat) surface and the later is the major source of error from predictions based on a flat surface. These two aspects of the problem of characterizing the emissivity are being addressed in the context of the Aquarius mission. First, laboratory measurements are being made of the dielectric constant of sea water. This is being done at the George Washington University using a resonant cavity. In this technique, sea water of known salinity and temperature is fed into the cavity along its axis through a narrow tube. The sea water changes the resonant frequency and Q of the cavity which, if the sample is small enough, can be related to the dielectric constant of the sample. An extensive set of measurements have been conducted at 1.413 GHz to develop a model for the real and imaginary part of the dielectric constant as a function of salinity and temperature. The results are compared to the predictions of models based on parameterization of the Debye resonance of the water molecule. The models and measurements are close; however, the differences are significant for remote sensing of salinity. This is especially true at low temperatures where the sensitivity to salinity is lowest.

LeVine, D. M.↗

Variable-Pressure Washer

The variable-pressure washer (VPW) is a proposed device that is so named because (1) it would play the role similar to that played by an ordinary washer, except that (2) the clamping pressure applied by it would vary with either circumferential or radial position. In a typical contemplated application, the radially varying clamping pressure would be used to obtain more nearly uniform compression on a pair of concentric seals (e.g., an O-ring or a gasket) in an assembly that experiences larger deformations normal to the sealing surface for locations around the outer diameter of the attachment flange when compared to locations around the inner diameter. The VPW (see figure) would include two interlocking channel rings pushed axially away from each other by compression spring-like components located at two or more radial positions. Each spring would have a different stiffness based on the radial location. Overlapping splits in each interlocking channel ring would allow for the non-uniform deformation in the rings. Each spring would be held in place by retaining cups attached to the inner flat surfaces of the channel rings. A plunger attached to one channel ring on the central axis would be captured in a plunger housing attached to the other channel ring: The capture of the plunger would hold the VPW together. When the VPW was clamped between two flat surfaces, the clamping force would be distributed unevenly across the face of the washer in the radial direction. The different stiffnesses of the springs would be chosen, in conjunction with other design parameters, to obtain a specified radial variation of clamping pressure in the presence of a specified clamping force.

Smeltzer, Stanley S., III↗

Measurements of the reflection factor of flat ground surfaces

Measurements are made of the reflection factors of asphalt, concrete, and sod at oblique angles of incidence. Initial measurements were carried out in an anechoic chamber to eliminate the effects of wind and temperature gradients. These were followed by measurements made outdoors over a wider frequency range. Data are presented for the magnitudes of the reflection factors of asphalt, concrete, and sod at angles of incidence of 38 deg and 45 deg.

Ventres, C. S.↗

Tensile testing apparatus

An improved mechanical extensometer is described for use with a constant load creep test machine. The dead weight of the extensometer is counterbalanced by two pairs of weights connected through a pulley system and to rod extension and leading into the furnace where the test sample is undergoing elevated temperature (above 500 F.) tensile testing. Novel gripper surfaces, conical tip and flat surface are provided in each sampling engaging platens to reduce the grip pressure normally required for attachment of the extensometer to the specimen and reduce initial specimen bending normally associated with foil-gage metal testing.

Blackburn, L. B.↗

Applying Tape in Vacuum or Air

Cost and complexity reduced. Device applies adhesive second-surface-mirror tape to flat surfaces. Use of device replaces previous application of tape by time-consuming and labor-intensive procedure of autoclaving in vacuum bags.

Downs, Karyn S.↗

Inertia effects in thin film flow with a corrugated boundary

An analytical solution is presented for two-dimensional, incompressible film flow between a sinusoidally grooved (or rough) surface and a flat-surface. The upper grooved surface is stationary whereas the lower, smooth surface moves with a constant speed. The Navier-Stokes equations were solved employing both mapping techniques and perturbation expansions. Due to the inclusion of the inertia effects, a different pressure distribution is obtained than predicted by the classical lubrication theory. In particular, the amplitude of the pressure distribution of the classical lubrication theory is found to be in error by over 100 perent (for modified Reynolds number of 3-4).

Serbetci, Ilter↗

Photographic Evidence of Streamwise Arrays of Vortices in Boundary-Layer Flow

Photographs are presented of various models coated with fluorescent oil to show evidence of surface vortices at a Mach number of 3.03. Vortex formation was evidently present on models with forward-facing steps, rearward-facing steps, wires, discrete surface particles, or unswept flat surfaces with sharp leading edges. Some photographs are also presented for the models coated with a sublimation material which clearly indicates the location of boundary-layer transition; however, it does not show the vortices as clearly as the fluorescent oil. The study was made on the models at an angle of attack of 0 deg at unit Reynolds numbers of 7.7 and 10.7 million per foot. The spacing of the vortices as indicated by the flow studies on the unswept model was smaller at the higher Reynolds number in accordance with Gortler's theory. The flow studies also indicated that stable surface vortices produced by either steps or surface roughness persisted over model areas known to have turbulent boundary layers.

Hopkins, Edward J.↗