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At least 73 records · Page 4

An experimental investigation on the tensile moduli and strengths of graphite/epoxy laminates

The results of a series of tensile tests on some graphite/epoxy laminates, at rates varying from 0.002 to 2 in./min are examined. The loads were applied at various angles to the fiber directions in each case. The rate-dependent behavior of the stress-strain response is assessed. Evidence is presented to indicate that failure first occurs on inner plies, and that, in some cases, moduli increase with increasing stress (or strain) level. Lamination theory is used to predict the moduli, and comparisons with experiment are given. This theory is also used in conjunction with three failure theories to predict ultimate strengths (with varying degrees of success). Further, two approaches to ply unloading after first-ply failure are used and discussed. One is a standard method found in the literature while the other is a proposed 'strength-of-materials' type of technique which is computationally much simpler.

Yeow, Y. T.

Notched and unnotched fatigue behavior of angle-ply graphite/epoxy composites

The axial fatigue behavior of both notched and unnotched graphite/epoxy composites has been studied as part of a continuing research investigation. In unnotched studies, conducted on an AS/3501 laminate, S-N curves were determined for various stress ratios R using simply supported test specimens. Specimens were fatigue tested up to 5 x 10 to the 6th cycles. Apparent fatigue limits in tension-tension and compression-compression cycling occurred at about 60 percent of the respective static strengths. The overall results were expressed in the form of a constant life diagram (that is, a Goodman diagram) showing the relationship between mean stress and stress amplitude. The diagram shows a linear relationship and illustrates a skew-symmetry in fatigue life caused by the relatively low compressive strength of the unrestrained test specimens used. In effect, a maximum in stress amplitude occurs at a positive value of the mean stress.

Ramani, S. V.

A temperature dependent fatigue failure criterion for graphite/epoxy laminates

A fatigue failure criterion applicable to composite materials is developed and applied to predict the fatigue behavior of graphite/epoxy laminates with particular emphasis on the influence of temperature. Tensile stress-strain curves and tension-tension fatigue curves for various unidirectional, angle-ply and symmetrically balanced laminates were developed at test temperatures of 25 C, 74 C, and 114 C. For most laminates a reduction in both static strength and fatigue strength is observed with increasing temperature. This reduction appeared more severe in fatigue loading than in static tensile loading and most severe where the shear stress in the lamina is the dominate failure mode. Through an analytical formulation of shifting functions for the influences of temperature, all fatigue data are shown to be capable of being reduced to a single reference curve at some temperature. Examples are given which demonstrate the capability of the fatigue failure criterion to predict failure of complex symmetrically balanced laminates from relevant parameters obtained from the observed behavior of unidirectional and angle-ply laminates.

Rotem, A.

The viscoelastic behavior of the principal compliance matrix of a unidirectional graphite/epoxy composite

The time-temperature response of the principal compliances of a unidirectional graphite/epoxy composite was determined. It is shown that two components of the compliance matrix are time and temperature independent and that the compliance matrix is symmetric for the viscoelastic composite. The time-temperature superposition principle is used to determine shift factors which are independent of fiber orientation, for fiber angles that vary from 10 D to 90 D with respect to the load direction.

Morris, D. H.

Effects of truncation of a predominantly compression load spectrum on the life of a notched graphite/epoxy laminate

The fatigue behavior of a notched, graphite/epoxy (T300/5208) laminate subjected to predominantly compressive loading was explored in a series of constant-amplitude and transport wing spectrum tests. Results of these tests indicate that (1) the amount of local (near the notch) buckling allowed in the tests significantly affected fatigue life; (2) spectrum truncation of either the high- or low-load end of the spectrum produced lives greater than those obtained in the baseline, complete-spectrum test, but life was much more sensitive to truncations at the high-load end; and (3) the Palmgren-Miner linear cumulative damage theory always predicted lives much longer than the actual spectrum loading test lives.

Phillips, E. P.

Experimental and analytical study of fatigue damage in notched graphite/epoxy laminates

Both tension and compression fatigue behaviors were investigated in four notched graphite/epoxy laminates. After fatigue loading, specimens were examined for damage type and location using visual inspection, light microscopy, scanning electron microscopy, ultrasonic C-scans, and X-radiography. Delamination and ply cracking were found to be the dominant types of fatigue damage. In general, ply cracks did not propagate into adjacent plies of differing fiber orientation. To help understand the varied fatigue observations, the interlaminar stress distribution was calculated with finite element analysis for the regions around the hole and along the straight free edge. Comparison of observed delamination locations with the calculated stresses indicated that both interlaminar shear and peel stresses must be considered when predicting delamination. The effects of the fatigue cycling on residual strength and stiffness were measured for some specimens of each laminate type. Fatigue loading generally caused only small stiffness losses. In all cases, residual strengths were greater than or equal to the virgin strengths.

Whitcomb, J. D.

Statistical fatigue of graphite/epoxy angle-ply laminates in shear

A three-parameter fatigue and residual strength degradation model has been proposed to predict statistically the fatigue behavior of composite laminae under axial shear loadings. The fatigue behavior includes the fatigue life and the fatigue damage expressed in terms of the residual strength degradation. An experimental test program using graphite/epoxy /+ or - 45 deg/2s laminates has been conducted to generate statistically meaningful data in order to examine the validity of the theoretical model. It is shown that the correlation between the theoretical predictions and the test results on the statistical distributions of the fatigue life and the residual strength is excellent. Test results on the shear modulus degradation are also presented and discussed in detail in order to provide insight for the establishment of a shear modulus degradation model.

Yang, J. N.

The response of the Space Shuttle Orbiter graphite/epoxy sandwich panels to exposure to moisture and heat

The Shuttle Orbiter Payload Bay Door is covered with graphite/epoxy sandwich panels. Their interaction with ground environments causes a moisture absorption of approximately 1.0% by weight at the time of launch. During the reentry phase the temperature of the outer facesheets rises to 177 C and their moisture content diminishes to 0.65%. In this condition the facesheet strength deteriorates significantly. Also, desorption of moisture produces an internal pressure in the panels of ca. 345 kPa. The paper discusses the prediction of expected moisture levels in the constituent parts of the sandwich panels. It describes further the test program necessary to assess the residual strength of the facesheets and the internal pressure capability of the sandwich panels.

Zigrang, D. J.

Impact behavior of filament-wound graphite/epoxy fan blades

The fabrication and impact tests of graphite/epoxy filament wound fan blades are discussed. Blades which were spin tested at tip speeds up to 305 m/sec retained their structural integrity. Two blades were each impacted with a 454-g slice of a 908-g simulated bird at a tip speed of 263 deg and impact angles of 22 deg and 32 deg. The impact tests were recorded with high-speed movie film. The blade which was impacted at 22 deg sustained some root delamination but remained intact. The 32 deg impact separated the blade from the root. No local damage other than leading-edge debonding was observed for either blade. The results of a failure mode analysis are also discussed.

Bowles, K. J.

The fracture behavior of graphite/epoxy laminates

The results of uniaxial tensile tests conducted on a variety of graphite/epoxy laminates containing narrow rectangular slits and square or circular holes with various aspect ratios are discussed. The techniques used to study stable-crack or damage-zone growth - namely, birefringence coatings, COD gages, and microscopic observations are discussed. Initial and final-fracture modes are discussed as well as the effect of notch size and shape and laminate type on the fracture process. Characteristic lengths are calculated using the point, average and inherent flaw theories and comparisons with observations are discussed. Further, the effect of flaw geometry on stress states and deformations is assessed.

Yeow, Y. T.

A correlative study between analysis and experiment on the fracture behavior of graphite/epoxy composites

The paper compares the fracture behavior of a composite material by using the analytical models of Waddoups et al. (1971), Whitney and Nuismer (1974, 1975), and Snyder and Cruse (1975) with experimental results from tests performed on center-notched tensile strips. Laminate configurations of (0 deg)8s, (0 deg/90 deg)4s, (+ and -45 deg)4s, and (0 deg/+ and -45 deg/0 deg)2s from T300/934 graphite/epoxy are tested. These particular configurations are used so that the effect of various degrees of anisotropy can be studied. The procedure adopted uses the results from one test for crack size aspect ratio to predict the results of tests of other aspect ratios. For those methods that use a characteristic dimension, predictions are made by assuming the magnitude of this dimension to be constant. The validity of this assumption for a laminate is assessed by comparing predicted and experimental results. Analytical models using a characteristic dimension are compared to the model developed by Cruse (1973).

Yeow, Y. T.

Shaping graphite/epoxy stiffeners

Layers of graphite/epoxy, tape stacked on ridges and in grooves of channel like ribs stiffen curved laminates. Twenty-five to 38 layers of tape on each cap and flange are vacuum-bagged into shape and then interleaved with plies of fabric to form light-weight structural members free of wrinkles and voids. Structure could be parts for cars, trucks, and other vehicles.

Cupp, J. L.

Ultrasonic attenuation as an indicator of fatigue life of graphite/epoxy fiber composite

The narrow band ultrasonic longitudinal wave velocity and attenuation were measured as a function of the transfiber compression-compression fatigue of unidirectional graphite/epoxy composites. No change in velocity was detected at any point in fatigue life. For specimens fatigued at 80% of static strength, there was generally a 5% to 10% increase in attenuation, however, this increase does not appear to be a satisfactory indicator of fatigue life. On the other hand, there appears to be a correlation between initial attenuation (measured prior to cycling) and cycles to fracture. Initial attenuation as measured at 1.5 MHz and 2.0 MHz appears to be a good indicator of relative fatigue life.

Williams, J. H., Jr.

Ultrasonic attenuation and velocity in AS/3501-6 graphite/epoxy fiber composite

The ultrasonic group velocity and attenuation were measured as a function of frequency for longitudinal and shear waves in the epoxy matrix (3501-6) and in the principal directions of the unidirectional graphite/epoxy composite (AS/3501-6). Tests were conducted in the frequency ranges 0.25 Mz to 14 MHz and 0.5 Mz to 3 MHz for longitudinal and shear wave modes, respectively. The attenuation increased with frequency for all wave modes, but the group velocity was independent of frequency for all wave modes. The effects of pressure and couplant at the transducer-specimen interface were studied and it was found that for each transducer type there exists a frequency dependent 'saturation pressure' corresponding to the maximum output signal amplitude.

Williams, J. H., Jr.

Bolt-bearing fatigue of a graphite/epoxy laminate

Graphite/epoxy laminates were tested under bolt-bearing loads for a range of bolt clampup torques and for several test conditions involving water. High clampup torque improved both the static strength and fatigue limit by about 100 percent compared to a simple pin-bearing case, which had no through-the-thickness constraint. The static strength improvement was explained in terms of failure modes. Bolt clampup also influenced the hole elongation that developed before failure. For both the static and fatigue tests, the hole elongations were much larger for the low-torque clampup. Tests in water degraded static bearing strength only slightly, but reduced the fatigue limit about 40 percent below that for tests conducted in air.

Crews, J. H., Jr.

Influence of quality control variables on failure of graphite/epoxy under extreme moisture conditions

Tension tests on graphite/epoxy composites were performed to determine the influence of various quality control variables on failure strength as a function of moisture and moderate temperatures. The extremely high and low moisture contents investigated were found to have less effect upon properties than did temperature or the quality control variables of specimen flaws and prepreg batch to batch variations. In particular, specimen flaws were found to drastically reduce the predicted strength of the composite, whereas specimens from different batches of prepreg displayed differences in strength as a function of temperature and extreme moisture exposure. The findings illustrate the need for careful specimen preparation, studies of flaw sensitivity, and careful quality control in any study of composite materials.

Clements, L. L.

A temperature dependent fatigue failure criterion for graphite/epoxy laminates

A fatigue failure criterion applicable to composite materials is developed and applied to predict the fatigue behavior of graphite/epoxy laminates with particular emphasis on the influence of temperature. Tensile stress-strain curves and tension-tension fatigue curves for various unidirectional, angle-ply and symmetrically balanced laminates were developed at test temperatures of 25 C, 74 C and 114 C. In general for most laminates a reduction in both static strength and fatigue strength is observed with increasing temperature. This reduction appeared more severe in fatigue loading than in static tensile loading and most severe where the shear stress in the lamina is the dominant failure mode. Through an analytical formulation of shifting functions for the influences of temperature, all fatigue data are shown to be capable of being reduced to a single reference curve at some temperature. Additionally, examples are given which demonstrate the capability of the fatigue failure criterion to predict failure of complex symmetrically balanced laminates from relevant parameters obtained from the observed behavior of unidirectional and angle-ply laminates.

Rotem, A.

Characterization of graphite/epoxy laminates for aeroelastic tailoring

A study of interaction between wing bending and twist by graphite/epoxy anisotropic laminates used in aircraft wing skins is presented. The laminates were used as covers for subscale box beams supported as a cantilever and tested in tip shear and tip torque, measuring beam response with a reflected light technique. The results indicated that the in-plane stiffness properties of anisotropic laminates can be predicted if the layer properties of the composite materials are known; thus, the coupled bending/twist response of wing type structures made from these laminates can be determined provided the limits of the laminate linear behavior are not significantly exceeded.

Shyprykevich, P.