Technique for producing wind-tunnel heat-transfer models
Inexpensive thin skinned wind tunnel models with thermocouples on certain surface areas were fabricated. Thermocouples were designed for measuring aerodynamic heat transfer in wind tunnels.
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Inexpensive thin skinned wind tunnel models with thermocouples on certain surface areas were fabricated. Thermocouples were designed for measuring aerodynamic heat transfer in wind tunnels.
The aerodynamic heat transfer to a hemispherical concave nose has been measured in free flight at Mach numbers from 3.5 to 6.6 with corresponding Reynolds numbers based on nose diameter from 7.4 x 10(exp 6) to 14 x 10(exp 6). Over the test Mach number range the heating on the cup nose, expressed as a ratio to the theoretical stagnation-point heating on a hemisphere nose of the same diameter, varied from 0.05 to 0.13 at the stagnation point of the cup, was approximately 0.1 at other locations within 40 deg of the stagnation point, and varied from 0.6 to 0.8 just inside the lip where the highest heating rates occurred. At a Mach number of 5 the total heat input integrated over the surface of the cup nose including the lip was 0.55 times the theoretical value for a hemisphere nose with laminar boundary layer and 0.76 times that for a flat face. The heating at the stagnation point was approximately 1/5 as great as steady-flow tunnel results. Extremely high heating rates at the stagnation point (on the order of 30 times the stagnation-point values of the present test), which have occurred in conjunction with unsteady oscillatory flow around cup noses in wind-tunnel tests at Mach and Reynolds numbers within the present test range, were not observed.
A modified method of Van Driest's flat-plate theory for turbulent boundary layer has been found to simplify the calculation of local skin-friction coefficients which, in turn, have made it possible to obtain through Reynolds analogy theoretical turbulent heat-transfer coefficients in the form of Stanton number. A general formula is given and charts are presented from which the modified method can be solved for Mach numbers 1.0 to 12.0, temperature ratios 0.2 to 6.0, and Reynolds numbers 0.2 times 10 to the 6th power to 200 times 10 to the 6th power.
A wind tunnel test program to determine aerodynamic heat transfer distributions on the McDonnell-Douglas configurations is reported. The tests were conducted at the Arnold Engineering Development Center (AEDC) in Tunnel B of the von Karman Gas Dynamics Facility (VKF). Heat-transfer rates were determined by the phase-change paint technique on 0.011-scale Stycast models using Tempilaq as the surface temperature indicator. The nominal test conditions were; Mach 8, freestream unit Reynolds numbers of 0.8 x one million, 2.5 x one million, and 3.7 x one million, and angles of attack of -5 deg, 0 deg, +5deg. Model details, test conditions, phase-change paint photographs and reduced heat-transfer coefficients are presented.
The results are presented of a wind tunnel test program to determine aerodynamic heat transfer distributions on delta body and straight body transition models of the space shuttle. Heat transfer rates were determined by the phase-change paint technique on Stycast and RTV models using Tempilag as the surface temperature indicator. The nominal test conditions were: Mach 8, length Reynolds numbers of 5 million and 7.4 million, and angles of attack of 20, 40, and 60 deg. Model details, test conditions, and reduced heat transfer data are included. Data reduction of the phase-change paint photographs was performed by utilizing a new technique.
The results of a wind tunnel investigation are presented for measuring aerodynamic heat transfer distributions on the 040C and 040A-L4 space shuttle orbiter configurations. Heat transfer rates were determined by the phase change coating technique, using 0.012-scale Stycast models coated with Tempilaq. Data were obtained at a nominal free stream Mach number of 8, Reynolds numbers from 1.0 to 3.8 million per foot, and angles of attack from 20 to 60 deg.
The results of a wind tunnel test program to determine aerodynamic heat transfer distributions on the McDonnell Douglas Booster configuration are presented. Heat-transfer rates were determined by the phase-change paint technique on 0.009-scale Stycast models using Tempilaq as the surface temperature indicator. The nominal test conditions were; Mach 8, length Reynolds numbers 5 million and 7.3 million, and angles of attack of 40, 50, and 60 deg. At the higher Reynolds number, data were obtained with and without boundary layer trips. Model details, test conditions, and reduced heat-transfer data are presented. Data reduction of the phase-change paint photographs was performed by utilizing a new technique which is described.
Measurements of aerodynamic heat transfer have been made along the hemisphere and cylinder of a hemisphere-cylinder rocket-propelled model in free flight up to a Mach number of 3.88. The test Reynolds number based on free-stream condition and diameter of model covered a range from 2.69 x l0(exp 6) to 11.70 x 10(exp 6). Laminar, transitional, and turbulent heat-transfer coefficients were obtained. The laminar data along the body agreed with laminar theory for blunt bodies whereas the turbulent data along the cylinder were consistently lower than that predicted by the turbulent theory for a flat plate. Measurements of heat transfer at the stagnation point were, in general, lower than the theory for stagnation-point heat transfer. When the Reynolds number to the junction of the hemisphere-cylinder was greater than 6 x l0(exp 6), the transitional Reynolds number varied from 0.8 x l0(exp 6) to 3.0 x 10(exp 6); however, than 6 x l(exp 6) when the Reynolds number to the junction was less, than the transitional Reynolds number varied from 7.0 x l0(exp 6) to 24.7 x 10(exp 6).
An investigation was conducted in the Langley 20-inch Mach 6 tunnel to define the aerodynamic heat transfer to the radioisotope fuel cask (heat source) of the SNAP-19/Pioneer power system. The shape of the SNAP-19/Pioneer heat source is that of a hexagonal prism with flat ends; the fineness ratio, based on maximum (edge to edge) diameter, is 1.61. Phase-change-paint heat-transfer data and schlieren photographs were obtained on four possible 1/2-scale entry configurations of the SNAP-19/Pioneer heat source. Tests were conducted over a wide range of attitudes and at nominal Reynolds numbers, based on the length of the unablated configuration, of 33,000; 84,000; and 2,200,000.
The results of a wind tunnel test program to determine aerodynamic heat transfer distributions on an orbiter configuration are presented. Heat-transfer rates were determined by the phase change paint technique on 0.013-scale Stycast models using Tempilaq as the surface temperature indicator. The nominal test conditions were; Mach 8, length Reynolds numbers of 6.0 x 1 million and 8.9 x 1 million, and angles of attack from 10 to 50 deg in 10-deg increments. At the higher Reynolds number, data were obtained with and without boundary layer trips. Model details, test conditions, and reduced heat-transfer data are presented. Data reduction of the phase-change paint photographs was performed by utilizing a new technique which is described in the data presentation section.
During that portion of Space Shuttle orbiter entry when significant aerodynamic heat transfer occurs, the flow over the vehicle is in chemical nonequilibrium. The parameter which most significantly influences the level of surface heat transfer in such a flow field is the catalytic efficiency of the surface with respect to the recombination of dissociated oxygen atoms. Significant, and instantaneous, changes were observed in the level of heat transfer at several lower surface centerline locations on STS-2 and STS-3. This phenomenon apparently resulted from a sudden change in the surface catalytic efficiency at these locations due to contamination of the surface by metallic oxides. As a result, data obtained from affected measurements cannot be considered as benchmark data with which to attempt to characterize nonequilibrium heat transfer to the orbiter's lower surface centerline.
The results are reported of the phase-change paint tests conducted at Mach 8, to determine the aerodynamic heat transfer distributions on the McDonnell Douglas delta wing orbiter. Model details, test conditions, and reduced heat transfer data are presented.
Analysis to determine the relationship of recoverable thermal energy to drag when a skin coolant is used as an auxiliary means of propulsion
Free-flight techniques for hypersonic wind tunnel - measurement of local pressure and heat transfer and aerodynamic characteristics of model under steady-state ablation conditions
A set of robust and computationally affordable inverse shape design and automatic constrained optimization tools have been developed for the improved performance of internally cooled gas turbine blades. The design methods are applicable to the aerodynamics, heat transfer, and thermoelasticity aspects of the turbine blade. Maximum use of the existing proven disciplinary analysis codes is possible with this design approach. Preliminary computational results demonstrate possibilities to design blades with minimized total pressure loss and maximized aerodynamic loading. At the same time, these blades are capable of sustaining significantly higher inlet hot gas temperatures while requiring remarkably lower coolant mass flow rates. These results suggest that it is possible to design internally cooled turbine blades that will cost less to manufacture, will have longer life span, and will perform as good, if not better than, film cooled turbine blades.
Aerodynamic heating of spacecraft during reentry, investigating characteristics for low density rarefied flow and high density continuum flow regimes
Physical fluid mechanics, heat transfer, and chemical kinetic processes which occur in the combustion chamber of aeropropulsion systems were investigated. With the component requirements becoming more severe for future engines, the current design methodology needs the new tools to obtain the optimum configuration in a reasonable design and development cycle. Research efforts in the last few years were encouraging but to achieve these benefits research is required into the fundamental aerothermodynamic processes of combustion. It is recommended that research continues in the areas of flame stabilization, combustor aerodynamics, heat transfer, multiphase flow and atomization, turbulent reacting flows, and chemical kinetics. Associated with each of these engineering sciences is the need for research into computational methods to accurately describe and predict these complex physical processes. Research needs in each of these areas are highlighted.
Physical fluid mechanics, heat transfer, and chemical kinetic processes which occur in the combustion chamber of aeropropulsion systems were investigated. With the component requirements becoming more severe for future engines, the current design methodology needs the new tools to obtain the optimum configuration in a reasonable design and development cycle. Research efforts in the last few years were encouraging but to achieve these benefits research is required into the fundamental aerothermodynamic processes of combustion. It is recommended that research continues in the areas of flame stabilization, combustor aerodynamics, heat transfer, multiphase flow and atomization, turbulent reacting flows, and chemical kinetics. Associated with each of these engineering sciences is the need for research into computational methods to accurately describe and predict these complex physical processes. Research needs in each of these areas are highlighted.