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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Fluid transformer utilizes fluid under pressure at one level to drive series of free pistons in positive displacement pump. Pump in turn delivers hydraulic fluid at different pressure level to a load. Transformer is constructed of corrosion resistant materials and is extremely light and compact in relation to capacity.
Kerosene as hydraulic fluid in gimbal actuation system of saturn v booster
Report discusses use of fluid-loop reaction ring as part of system orienting spacecraft. Proposed device imparts angular rotation to spacecraft by reacting against liquid contained in loop. Pump, or pumps, provide impetus to both spacecraft and fluid. Hydraulic accumulators and valves added to control flow. Technique offers better control than attitude-control thrusters. Several advantages in applications otherwise requiring large, rigid reaction wheel: Fluid loop need occupy only peripheral circulation path; does not necessarily require motor sized for maximum torque; does not require difficult-to-make bearings specified to withstand high launch-acceleration loads, provide high stiffness, operate smoothly, and exert minimal fractional torque. Unlike reaction wheel, fluid loop not balanced dynamically.
A gas piston driven hydraulic piston pump is described in which the gas cycle is of high efficiency by injecting the gas in slugs at the beginning of each power stroke. The hydraulic piston is disposed to operate inside the as piston, and the two pistons, both slidably but nonrotatably mounted, are coupled together with a rotating but non-sliding motion transfer ring extending into antifriction grooves in the sidewalls of the two pistons. To make the hydraulic piston move at a constant speed during constant hydraulic horsepower demand and thus exert a constant pressure on the hydraulic fluid, these grooves are machined with variable pitches and one is the opposite of the other, i.e., the gas piston groove increases in pitch during its power stroke while the hydraulic piston groove decreases. Any number of piston assembly sets may be used to obtain desired hydraulic horsepower.
A series of perfluoroalkylether (PFAE) fluids were synthesized by direct fluorination. Viscosity-temperature properties, oxidation stabilities, oxidation-corrosion properties, and lubricity were determined. The fluids were tested in the presence of common elastomers to check for compatibility. The bulk modulus of each was measured to determine if any could be used as nonflammable aircraft hydraulic fluid. It was determined that as the carbon to oxygen ratio decreases, the viscometric properties improve, the fluids may become poor lubricants, the bulk modulus increases, the surface tension increases, and the fluid density increases. The presence of difluoromethylene oxide units in the polymer does not seriously lower the oxidation and oxidation-corrosion stabilities as long as the difluoromethylene oxide units are separated by other units.
Electrification of off-highway vehicles is notoriously challenging due to extreme power density requirements. This paper proposes and develops an axial flux machine integrated with a hydraulic pump to realize a single modular, electro-hydraulic machine to electrify off-highway vehicle implements. This integrated machine eliminates redundant bearings, couplings, and shaft seals, re-uses surfaces, and enables direct cooling of the electric machine with the hydraulic fluid, to significantly increase power density. Three popular axial flux machine variants are first compared using an FEA-based design optimization approach. The single rotor, single stator variant is identified to be the most promising for integration with the hydraulic pump. Next, a multi-physics framework of the complete integrated hydraulic pump and axial flux machine is developed to characterize the design space. The results indicate promising potential for this concept to realize efficiency over 85% and power density over 5kW/kg for the complete machine (electric machine, hydraulic pump, and thermal management system), while utilizing conventional materials (thin gauge silicon steel, N45 magnets, and enamelled copper wire). Furthermore, a prototype axial flux machine has been experimentally characterized and integrated with a hydraulic pump to demonstrate the integrated electro-hydraulic machine concept.
This paper describes an application of computed tomography (CT) for an evaluation of a series of welding-end hydraulic accumulators in use at Kennedy Space Center, which were suspected of possibly containing fatigue cracks in their welds, the failure which could result in a high-velocity or high-volume leakage of hydraulic fluid. The accumulator welds were evaluated in terms of incomplete penetration, porosity, and incomplete fusion. Out of 43 accumulators examined, six were given the ranking of 'good', i.e., having no incomplete penetration, and only slight porosity and incomplete fusion. These were selected for use in most critical locations of the hydraulic system used to load the Magellan spacecraft into the payload bay of the Space Shuttle Discovery, with the resulting successful loading and subsequent launching of the Magellan spacecraft.
Hydraulic fluid powered servo system designs for space applications, noting fluid characteristics and performance over wide viscosity and temperature change
Kinetic energy absorber that can safely decelerate a vehicle as it impacts a surface affords minimum rebound, is lightweight and compact, and needs no lubrication or hydraulic fluids.
Development of high temperature polyimide rod seals for use with hydraulic fluids in advanced aircraft
Detailed cycle steady-state performance data are presented for the final auxiliary power unit (APU) system configuration. The selection configuration is a hydrogen-oxygen APU incorporating a recuperator to utilize the exhaust energy and using the cycle hydrogen flow as a means of cooling the component heat loads. The data are given in the form of computer printouts and provide the following: (1) verification of the adequacy of the design to meet the problem statement for steady-state performance; (2) overall system performance data for the vehicle system analyst to determine propellant consumption and hydraulic fluid temperature as a function for varying mission profiles, propellant inlet conditions, etc.; and (3) detailed component performance and cycle state point data to show what is happening in the cycle as a function of the external forcing functions.
Information on lubricants from government reports, military specifications, qualified parts lists, and suppliers of commercial lubricants has been consolidated in one source. Handbook includes data on chemical and physical properties of solid, bonded solid, and liquid lubricants; dispersions and composites; and greases, oils, and hydraulic fluids.
A flight evaluation was made of the mechanical hydraulic flight control system and the electrohydraulic stability augmentation system installed in the HL-10 lifting body research vehicle. Flight tests performed in the speed range from landing to a Mach number of 1.86 and the altitude range from 697 meters (2300 feet) to 27,550 meters (90,300 feet) were supplemented by ground tests to identify and correct structural resonance and limit-cycle problems. Severe limit-cycle and control sensitivity problems were encountered during the first flight. Stability augmentation system structural resonance electronic filters were modified to correct the limit-cycle problem. Several changes were made to control stick gearing to solve the control sensitivity problem. Satisfactory controllability was achieved by using a nonlinear system. A limit-cycle problem due to hydraulic fluid contamination was encountered during the first powered flight, but the problem did not recur after preflight operations were improved.
A warm gas thrust vector control system was studied to optimize the injection geometry for a specific engine configuration, and an injection valve was designed capable of meeting the base line requirements. To optimize injection geometry, studies were made to determine the performance effects of varying injection location, angle, port size, and port configuration. Having minimized the injection flow rate required, a warm gas valve was designed to handle the required flow. A direct drive hydraulic servovalve capable of operating with highly contaminated hydraulic fluid was designed. The valve is sized to flow 15 gpm at 3000 psia and the direct drive feature is capable of applying a spool force of 200 pounds. The baseline requirements are the development of 6 deg of thrust vector control utilizing 2000 F (total temperature) gas for 180 seconds on a 1.37 million pound thrust engine burning LOX and RP-1 at a chamber pressure of 250 psia with a 155 inch long conical nozzle having a 68 inch diameter throat and a 153 inch diameter exit.
Unique and useful properties of the class of nonhydrocarbon, nonhalocarbon, nonsilicone polymers known as polyphosphazenes are discussed at length. These polymers, with molecular weights to 4 million (degree of polymerization 15,000), can be fabricated as tubes, fibers, woven fabrics, flexible films, or plates, and many variants are stable to attack by water, bases, aqueous acids, jet fuels, oils, hydraulic fluids, gasoline, or other hydrocarbons. Rubbery polymers with these properties can be fashioned into flexible hose, fuel hose, gaskets, or O-rings. Since they do not provoke clotting reactions in blood, and reveal no carcinogenic effects to date, they are considered for internal prosthetic applications (replacement bone, temporary skin, heart valves), as biodegradable suturing material, as carriers for slow release of drugs, and as carriers for chemotherapeutic agents against cancers.
The paper deals with the materials and processes for three Space Shuttle elements: Space Shuttle Main Engines (SSME), the External Tank (ET), and the Solid Rocket Boosters (SRB), beginning with an overview of the materials selection, tracking and control system. SSME materials and processes are considered with emphasis on hydrogen environment embrittlement, LOX/GOX compatibility, stress corrosion cracking, and hydraulic fluid testing and qualification. The ET is examined with attention given to welding and fracture mechanics, and the thermal protection system. The SRB is discussed with emphasis on corrosion prevention, stress corrosion and fracture toughness, the integrated test bed for in situ corrosion protection verification, aluminum processing, and the thermal protection system.
Compression-molding process conprises: loading molding compound; evacuation; applying pressure to shape softened compound; further compressing while using compound as hydraulic fluid; and applying heat and pressure for cure. Major advantage of method is that it prevents increase in cavity volume (sporadic or general) throughout transformation phase of molding.
A coal-rock interface detector is presented which employs a radioactive source and radiation sensor. The source and sensor are separately and independently suspended and positioned against a mine surface of hydraulic pistons, which are biased from an air cushioned source of pressurized hydraulic fluid.