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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

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NASA NTRS1972

Design of a convective cooling system for a Mach 6 hypersonic transport airframe.

The design of a convective cooling system for an aluminum alloy airframe was established to verify preliminary weight estimates and to define future development requirements. A water glycol coolant was circulated through a closed loop network of supply and return lines to absorb incident aerodynamic heating from structural skin panels with integral passages and to transfer this heat input to a heat exchanger where it is rejected to the hydrogen fuel. Partial shielding of the aluminum alloy structure reduced heat loads to levels compatible with engine fuel flow requirements.

Anthony, F. M.↗

NASA NTRS1988

Dynamics of face and annular seals with two-phase flow

Hughes, William F.↗

NASA NTRS1990

Transient characteristics of a grooved water heat pipe with variable heat load

The transient characteristics of a grooved water heat pipe were studied by using variable heat load. First, the effects of the property variations of the working fluid with temperature were investigated by operating the water heat pipe at several different temperatures. The experimental results show that, even for the same heat input profile and heat pipe configuration, the heat pipe transports more heat at higher temperature within the tested temperature range. Adequate liquid return to the evaporator due to decreasing viscosity of the working fluid permits continuous vaporization of water without dry-out. Second, rewetting of the evaporator was studied after the evaporator had experienced dry-out. To rewet the evaporator, the elevation of the condenser end was the most effective way. Without elevating the condenser end, rewetting is not straight-forward even with power turned off unless the heat pipe is kept at isothermal condition for sufficiently long time.

Jang, Jong Hoon↗

NASA NTRS1989

Dynamics of face and annular seals with two-phase flow

A detailed study was made of face and annular seals under conditions where boiling, i.e., phase change of the leaking fluid, occurs within the seal. Many seals operate in this mode because of flashing due to pressure drop and/or heat input from frictional heating. High pressure, water pumps, industrial chemical pumps, and cryogenic pumps are mentioned as a few of many applications. The initial motivation was the LOX-GOX seals for the space shuttle main engine, but the study was expanded to include any face or annular seal where boiling occurs. Some of the distinctive behavior characteristics of two-phase seals were discussed, particularly their axial stability. While two-phase seals probably exhibit instability to disturbances of other degrees of freedom such as wobble, etc., under certain conditions, such analyses are too complex to be treated at present. Since an all liquid seal (with parallel faces) has a neutral axial stiffness curve, and is stabilized axially by convergent coning, other degrees of freedom stability analyses are necessary. However, the axial stability behavior of the two-phase seal is always a consideration no matter how well the seal is aligned and regardless of the speed. Hence, axial stability is thought of as the primary design consideration for two-phase seals and indeed the stability behavior under sub-cooling variations probably overshadows other concerns. The main thrust was the dynamic analysis of axial motion of two-phase face seals, principally the determination of axial stiffness, and the steady behavior of two-phase annular seals. The main conclusions are that seals with two-phase flow may be unstable if improperly balanced. Detailed theoretical analyses of low (laminar) and high (turbulent) leakage seals are presented along with computer codes, parametric studies, and in particular a simplified PC based code that allows for rapid performance prediction. A simplified combined computer code for the performance prediction over the laminar and turbulent ranges of a two-phase seal is described and documented. The analyses, results, and computer codes are summarized.

Hughes, William F.↗

NASA NTRS1988

A 1050 K Stirling space engine design

As part of the NASA CSTI High Capacity Power Program on Conversion Systems for Nuclear Applications, Sunpower, Inc. completed for NASA Lewis a reference design of a single-cylinder free-piston Stirling engine that is optimized for the lifetimes and temperatures appropriate for space applications. The NASA effort is part of the overall SP-100 program which is a combined DOD/DOE/NASA project to develop nuclear power for space. Stirling engines have been identified as a growth option for SP-100 offering increased power output and lower system mass and radiator area. Superalloy materials are used in the 1050 K hot end of the engine; the engine temperature ratio is 2.0. The engine design features simplified heat exchangers with heat input by sodium heat pipes, hydrodynamic gas bearings, a permanent magnet linear alternator, and a dynamic balance system. The design shows an efficiency (including the alternator) of 29 percent and a specific mass of 5.7 kg/kW. This design also represents a significant step toward the 1300 K refractory Stirling engine which is another growth option of SP-100.

Penswick, L. Barry↗

NASA NTRS1996

Improved Synthesis Of Potassium Beta' '-Alumina

Improved formulations of precursor materials synthesize nearly-phase-pure potassium beta' '-alumina solid electrolyte (K-BASE) powder. Materials are microhomogeneous powders (or, alternatively, gels) containing K(+,) Mg(2+), and Al(3+). K-BASE powder produced used in potassium-working-fluid alkali-metal thermal-to-electric conversion (K-AMTEC), in which heat-input and heat-rejection temperatures lower than sodium-working-fluid AMTEC (Na-AMTEC). Additional potential use lies in purification of pottassium by removal of sodium and calcium.

Williams, Roger M.↗

NASA NTRS1996

The Development of a Full Field Three-Dimensional Microscale Flow Measurement Technique for Application to Near Contact Line Flows

The goal of this paper is to present details of the development of a new three-dimensional velocity field measurement technique which can be used to provide more insight into the dynamics of thin evaporating liquid films (not limited to just low heat inputs for the heat transfer) and which also could prove useful for the study of spreading and wetting phenomena and other microscale flows.

He, Qun↗

NASA NTRS2002

A study of hear sink performance in air and soil for use in a thermoelectric energy harvesting device

A suggested application of a thermoelectric generator is to exploit the natural temperature difference between the air and the soil to generate small amounts of electrical energy. Since the conversion efficiency of even the best thermoelectric generators available is very low, the performance of the heat sinks providing the heat flow is critical. By providing a constant heat input to various heat sinks, field tests of their thermal conductances in soil and in air were performed. Aprototype device without a thermoelectric generator was constructed, buried, and monitored to experimentally measure the heat flow achievable in such a system. Theoretical considerations for design and selection of improved heat sinks are also presented. In particular, the method of shape factoranalysis is used to give rough estimates and upper bounds for the thermal conductance of a passive heat sink buried in soil.

Thermoelectric power generation↗

NASA NTRSDate not supplied

Production and Characterization of Additively Manufactured Radiator Panels with Integral Branching Heat Pipes for High-Temperature Heat Rejection

Emerging concepts for fission surface power and nuclear electric propulsion necessitate lightweight, mechanically robust, and thermally efficient heat rejection radiators. State-of-the-art intermediate-temperature (~400 K) composite radiator assemblies have been developed based on titanium-water heat pipes bonded to metal, graphite, and carbon-fiber-based panels. NASA has identified a need for new radiator concepts that can operate at even higher temperatures (500 – 600 K), minimize thermal resistances and thermal stress failures at bond interfaces, and approach areal densities of 2 – 3 kg m -2 . To meet these needs, our team is developing additively manufactured (AM) radiator panels with integral branching wicking heat pipe networks. Water is selected as the working fluid for this temperature range. Based on simulations and thermal vacuum experiments, these branching embedded heat pipe networks can efficiently distribute heat over panels for finned surface efficiencies of η f >70% at T H = 500 K input heat. This paper first presents laser powder-bed fusion AM strategies to produce embedded porous structures for wicking heat pipes in Inconel 718 and titanium alloys (commercially pure and Ti-6Al-4V alloys). Post-build chemical and thermal treatments are described that yield hydrophilic wicking surfaces for operation with water. Transient rate-of-rise experiments with water and acetone are reported that yield estimates for AM wick porosity (ϵ), permeability (K), and effective pore radius (r pore ). Based on the wick characterization results, small prototype radiator panels (75 × 125 mm) with integrated heat pipe networks were manufactured. Heat rejection performance data are presented from cold thermal vacuum testing, with heat input temperatures up to ~510 K. Future efforts will focus on improving heat pipe performance, optimizing radiator mass, and evaluating larger panels to assess scalability.

thermal management↗

NASA NTRS2024

Production and Characterization of Additively Manufactured Radiator Panels With Integral Branching Heat Pipes for High-Temperature Heat Rejection

Emerging concepts for fission surface power and nuclear electric propulsion necessitate lightweight, mechanically robust, and thermally efficient heat rejection radiators. State-of-the-art intermediate-temperature (~400 K) composite radiator assemblies have been developed based on titanium-water heat pipes bonded to metal, graphite, and carbon-fiber-based panels. NASA has identified a need for new radiator concepts that can operate at even higher temperatures (500 – 600 K), minimize thermal resistances and thermal stress failures at bond interfaces, and approach areal densities of 2 – 3 kg m -2 . To meet these needs, our team is developing additively manufactured (AM) radiator panels with integral branching wicking heat pipe networks. Water is selected as the working fluid for this temperature range. Based on simulations and thermal vacuum experiments, these branching embedded heat pipe networks can efficiently distribute heat over panels for finned surface efficiencies of η f >70% at T H = 500 K input heat. This paper first presents laser powder-bed fusion AM strategies to produce embedded porous structures for wicking heat pipes in Inconel 718 and titanium alloys (commercially pure and Ti-6Al-4V alloys). Post-build chemical and thermal treatments are described that yield hydrophilic wicking surfaces for operation with water. Transient rate-of-rise experiments with water and acetone are reported that yield estimates for AM wick porosity (ϵ), permeability (K), and effective pore radius ( r pore ). Based on the wick characterization results, small prototype radiator panels (75 × 125 mm) with integrated heat pipe networks were manufactured. Heat rejection performance data are presented from cold thermal vacuum testing, with heat input temperatures up to ~510 K. Future efforts will focus on improving heat pipe performance, optimizing radiator mass, and evaluating larger panels to assess scalability.

nuclear electric propulsion↗

NASA NTRS1983

Joule heating at high latitudes

Calculations based on simultaneous observations of the electric field magnitude, and individual measurements of ion drift velocity and particle precipitation, over the lifetime of the AE-C satellite, are used to determine high latitude Joule heating. Conductivities produced by an averaged seasonal illumination were included with those calculated from particle precipitation. It is found that high latitude Joule heating occurs in an approximately oval pattern, and consists of dayside cleft, dawn and dusk sunward convection, and night sector heating regions. On average, heating in the cleft and dawn-dusk regions contributes the largest heat input, and there is no apparent difference between hemispheres for similar seasons. Joule heat input is 50 percent greater in summer than in winter, due primarily to the greater conductivity caused by solar production.

Foster, J. C.↗

NASA NTRS1972

A modified Monte Carlo model for the ionospheric heating rates

A Monte Carlo method is adopted as a basis for the derivation of the photoelectron heat input into the ionospheric plasma. This approach is modified in an attempt to minimize the computation time. The heat input distributions are computed for arbitrarily small source elements that are spaced at distances apart corresponding to the photoelectron dissipation range. By means of a nonlinear interpolation procedure their individual heating rate distributions are utilized to produce synthetic ones that fill the gaps between the Monte Carlo generated distributions. By varying these gaps and the corresponding number of Monte Carlo runs the accuracy of the results is tested to verify the validity of this procedure. It is concluded that this model can reduce the computation time by more than a factor of three, thus improving the feasibility of including Monte Carlo calculations in self-consistent ionosphere models.

Mayr, H. G.↗

NASA NTRS1987

The energy source of the interplanetary medium and the heliosphere

The activity of the interplanetary medium arises from occasional transient outbursts of the active corona and, for the most part, from the interaction of fast and slow streams in the solar wind. The basic driver is the heat input to the corona, both transient and steady. The fast streams issue from coronal holes where the heat input may be Alfven waves with root mean squared (rms) fluid velocities of nearly 100 km/sec or may be wholly or in part the waves refracted into the hole from neighboring active regions. If the latter, then the character of the wind from the coronal hole depends upon the proximity and vigor of active regions, with significant differences between the polar and low altitude solar wind. In any case, there is no observational support for any of these ideas, so that the primary cause of the wind from the Sun, as well as any other similar star is not without mystery. It is to be hoped that ground-based observations together with the input from the Solar Optical Telescope and the International Solar Polar Mission may in time succeed in clearing up some of the basic questions.

Parker, Eugene N.↗

NASA NTRS1973

A modified Monte Carlo model for the ionospheric heating rates.

A Monte Carlo method is adopted as a basis for the derivation of the photoelectron-heat input into the ionospheric plasma. Since a great number of Monte Carlo runs are required normally for the computation of the heating rates, this approach is modified in an attempt to minimize the computation time. The heat-input distributions are computed for arbitrarily small source elements that are spaced apart at distances corresponding to the photoelectron dissipation range. By means of a nonlinear interpolation procedure their individual heating-rate distributions are utilized to produce synthetic ones that fill the gaps between the Monte Carlo generated distributions. By varying these gaps and the corresponding number of Monte Carlo runs the accuracy of the results is tested to verify the validity of this procedure. It is concluded that this model can reduce the computation time by as much as an order of magnitude, thus improving the feasibility of including Monte Carlo calculations in self-consistent ionosphere models.

Mayr, H. G.↗

NASA NTRS2008

Effect of Weld Tool Geometry on Friction Stir Welded AA2219-T87 Properties

In this study, flat panels of AA2219-T87 were friction stir welded (FSWed) using weld tools with tapered pins The three pin geometries of the weld tools included: 0 (straight cylinder), 30 , and 60 angles on the frustum. For each weld tool geometry, the FSW process parameters were optimized to eliminate defects. A constant heat input was maintained while varying the process parameters of spindle rpm and travel speed. This provided a constant heat input for each FSW weld panel while altering the hot working conditions imparted to the workpiece. The resulting mechanical properties were evaluated from tensile test results of the FSW joint.

Querin, Joseph A.↗

NASA NTRS1977

Observations of joule and particle heating in the auroral zone

Observational data from the Chatanika, Alaska incoherent scatter radar have been used to deduce atmospheric heating rates associated with particle precipitation and joule dissipation. During periods when Chatanika is in the vicinity of the auroral oval the height-integrated heat input to the lower thermosphere can be as large as 100 ergs per sq cm per sec with joule and particle heating rates of comparable magnitude. Altitude profiles of these heat inputs are also obtained, showing that the energy liberated by joule dissipation tends to peak at a substantially higher altitude (about 130 km) than that due to particles (100-120 km). As a consequence, it follows that joule heating can be expected to provide a rapid means for creating thermospheric disturbances. It is also pointed out that joule and particle heating are permanent features of the auroral oval and polar cap. As such, expansion of the auroral oval leads to an increase in the total global heating and, hence, to the close relationship between magnetic disturbances and thermospheric perturbation.

Banks, P. M.↗

NASA NTRS1987

Generalized approach to cooling charge-coupled devices using thermoelectric coolers

This paper is concerned with the use of thermoelectric coolers (TECs) to cool charge-coupled devices (CCDs). Heat inputs to the CCD from the warmer environment are identified, and generalized graphs are used to approximate the major heat inputs. A method of choosing and estimating the power consumption of the TEC is discussed. This method includes the use of TEC performance information supplied by the manufacturer and equations derived from this information. Parameters of the equations are tabulated to enable the reader to use the TEC performance equations for choosing and estimating the power needed for specific TEC applications.

Petrick, S. Walter↗

NASA NTRS1973

Heat and ionization sources in the interstellar medium

This is a review of the astrophysical sources of heat and ionization in interstellar clouds and in the intercloud medium. Observational data on density, ionization, and temperatures of H I regions are summarized, and the heat and ionization requirements are specified in terms of heat input and hydrogen ionization rate. A wide variety of sources and mechanisms are reviewed and contrasted, and corresponding estimates of heat input and hydrogen ionization rate are presented in tabular form.

Silk, J.↗