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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

A new method for failure prediction of SR-200 beryllium sheet structures

Contemporary applications of failure criteria frequently incorporate two-dimensional or simplified three-dimensional methodologies for prediction of stresses. Motivation behind the development of a new multi-dimensional failure criterion is due mainly to the lack of a sufficiently accurate mathematical tool that accounts for the behavior of brittle material with anisotropic properties. Such a criterion should be able to provide a reliable maximum load estimate so that design of the structure is not penalized in terms of excessive weight requirements. The failure criterion developed is represented by a fracture surface in a six-dimensional stress space. The criterion is applied for failure prediction of SR-200 beryllium sheet structures, a non-homogeneous orthotropic material used widely in space applications. Two experiments are used to verify the criterion.

Papados, P. P.↗

Shell Buckling Design Criteria Based on Manufacturing Imperfection Signatures

An analysis-based approach .for developing shell-buckling design criteria for laminated-composite cylindrical shells that accurately accounts for the effects of initial geometric imperfections is presented. With this approach, measured initial geometric imperfection data from six graphite-epoxy shells are used to determine a manufacturing-process-specific imperfection signature for these shells. This imperfection signature is then used as input into nonlinear finite-element analyses. The imperfection signature represents a "first-approximation" mean imperfection shape that is suitable for developing preliminary-design data. Comparisons of test data and analytical results obtained by using several different imperfection shapes are presented for selected shells. Overall, the results indicate that the analysis-based approach presented for developing reliable preliminary-design criteria has the potential to provide improved, less conservative buckling-load estimates, and to reduce the weight and cost of developing buckling-resistant shell structures.

Hilburger, Mark W.↗

Wavelet Techniques Applied to Modeling Transitional/Turbulent Flows in Turbomachinery

Computer simulation is an essential part of the design and development of jet engines for the aeropropulsion industry. Engineers concerned with calculating the flow in jet engine components, such as compressors and turbines, need simple engineering models that accurately describe the complex flow of air and gases and that allow them to quickly estimate loads, losses, temperatures, and other design parameters. In this ongoing collaborative project, advanced wavelet analysis techniques are being used to gain insight into the complex flow phenomena. These insights, which cannot be achieved by commonly used methods, are being used to develop innovative new flow models and to improve existing ones. Wavelet techniques are very suitable for analyzing the complex turbulent and transitional flows pervasive in jet engines. These flows are characterized by intermittency and a multitude of scales. Wavelet analysis results in information about these scales and their locations. The distribution of scales is equivalent to the frequency spectrum provided by commonly used Fourier analysis techniques; however, no localization information is provided by Fourier analysis. In addition, wavelet techniques allow conditional sampling analyses of the individual scales, which is not possible by Fourier methods.

Source record↗

Advanced Modeling and Uncertainty Quantification for Flight Dynamics; Interim Results and Challenges

As part of the NASA Vehicle Systems Safety Technologies (VSST), Assuring Safe and Effective Aircraft Control Under Hazardous Conditions (Technical Challenge #3), an effort is underway within Boeing Research and Technology (BR&T) to address Advanced Modeling and Uncertainty Quantification for Flight Dynamics (VSST1-7). The scope of the effort is to develop and evaluate advanced multidisciplinary flight dynamics modeling techniques, including integrated uncertainties, to facilitate higher fidelity response characterization of current and future aircraft configurations approaching and during loss-of-control conditions. This approach is to incorporate multiple flight dynamics modeling methods for aerodynamics, structures, and propulsion, including experimental, computational, and analytical. Also to be included are techniques for data integration and uncertainty characterization and quantification. This research shall introduce new and updated multidisciplinary modeling and simulation technologies designed to improve the ability to characterize airplane response in off-nominal flight conditions. The research shall also introduce new techniques for uncertainty modeling that will provide a unified database model comprised of multiple sources, as well as an uncertainty bounds database for each data source such that a full vehicle uncertainty analysis is possible even when approaching or beyond Loss of Control boundaries. Methodologies developed as part of this research shall be instrumental in predicting and mitigating loss of control precursors and events directly linked to causal and contributing factors, such as stall, failures, damage, or icing. The tasks will include utilizing the BR&T Water Tunnel to collect static and dynamic data to be compared to the GTM extended WT database, characterizing flight dynamics in off-nominal conditions, developing tools for structural load estimation under dynamic conditions, devising methods for integrating various modeling elements into a real-time simulation capability, generating techniques for uncertainty modeling that draw data from multiple modeling sources, and providing a unified database model that includes nominal plus increments for each flight condition. This paper presents status of testing in the BR&T water tunnel and analysis of the resulting data and efforts to characterize these data using alternative modeling methods. Program challenges and issues are also presented.

Hyde, David C.↗

Design Process of Flight Vehicle Structures for a Common Bulkhead and an MPCV Spacecraft Adapter

Design and manufacturing space flight vehicle structures is a skillset that has grown considerably at NASA during that last several years. Beginning with the Ares program and followed by the Space Launch System (SLS); in‐house designs were produced for both the Upper Stage and the SLS Multipurpose crew vehicle (MPCV) spacecraft adapter. Specifically, critical design review (CDR) level analysis and flight production drawing were produced for the above mentioned hardware. In particular, the experience of this in‐house design work led to increased manufacturing infrastructure for both Marshal Space Flight Center (MSFC) and Michoud Assembly Facility (MAF), improved skillsets in both analysis and design, and hands on experience in building and testing (MSA) full scale hardware. The hardware design and development processes from initiation to CDR and finally flight; resulted in many challenges and experiences that produced valuable lessons. This paper builds on these experiences of NASA in recent years on designing and fabricating flight hardware and examines the design/development processes used, as well as the challenges and lessons learned, i.e. from the initial design, loads estimation and mass constraints to structural optimization/affordability to release of production drawing to hardware manufacturing. While there are many documented design processes which a design engineer can follow, these unique experiences can offer insight into designing hardware in current program environments and present solutions to many of the challenges experienced by the engineering team.

Aggarwal, Pravin↗

Ground Winds Experienced by the Space Launch System Rocket on the Pad before the Artemis I Launch

Over the course of the development of the Space Launch System (SLS) human-rated heavy-lift launch vehicle, the magnitude and nature of the ground winds experienced by the rocket and its Mobile Launcher (ML) on Pad 39B at the NASA Kennedy Space Center (KSC) became a more critical environment that required characterization as well as a more accurate prediction of the vehicle and ML response in the form of detailed wind loads. The numerous reasons for the sensitivity of the launch system to these ground winds and the growing importance of high fidelity rollout and launch pad wind loading estimates are discussed in this article. A description of the wind measurement instrumentation at and around the Launch Complex is provided. A methodology is developed to estimate from these raw anemometer measurements the winds experienced by the rocket and mobile launcher on the launch pad, either in real time or during post-processing. An analysis is then performed and documented on the 121 days worth of wind measurements recorded while the SLS vehicle was secured on the pad during various launch attempts and wet dress rehearsals. This included the occurrence of a tropical storm that evolved into a named hurricane by the time it arrived on Cape Canaveral and hit the vehicle while sitting on the launch pad. Plans for further developments to improve on this predictive capability in preparation for Artemis II are also presented.

Jeremy T Pinier↗

Ground Winds Experienced by the Space Launch System Rocket on the Pad before the Artemis I Launch

Over the course of the development of the Space Launch System (SLS) human-rated heavy-lift launch vehicle, the magnitude and nature of the ground winds experienced by the rocket and its Mobile Launcher (ML) on Pad 39B at the NASA Kennedy Space Center (KSC) became a more critical environment that required characterization as well as a more accurate prediction of the vehicle and ML response in the form of detailed wind loads. The numerous reasons for the sensitivity of the launch system to these ground winds and the growing importance of high fidelity rollout and launch pad wind loading estimates are discussed in this article. A description of the wind measurement instrumentation at and around the Launch Complex is provided. A methodology is developed to estimate from these raw anemometer measurements the winds experienced by the rocket and mobile launcher on the launch pad, either in real time or during post-processing. An analysis is then performed and documented on the 121 days worth of wind measurements recorded while the SLS vehicle was secured on the pad during various launch attempts and wet dress rehearsals. This included the occurrence of a tropical storm that evolved into a named hurricane by the time it arrived on Cape Canaveral and hit the vehicle while sitting on the launch pad. Plans for further developments to improve on this predictive capability in preparation for Artemis II are also presented.

Jeremy T. Pinier↗

A Universal Tare Load Prediction Algorithm for Strain-Gage Balance Calibration Data Analysis

An algorithm is discussed that may be used to estimate tare loads of wind tunnel strain-gage balance calibration data. The algorithm was originally developed by R. Galway of IAR/NRC Canada and has been described in the literature for the iterative analysis technique. Basic ideas of Galway's algorithm, however, are universally applicable and work for both the iterative and the non-iterative analysis technique. A recent modification of Galway's algorithm is presented that improves the convergence behavior of the tare load prediction process if it is used in combination with the non-iterative analysis technique. The modified algorithm allows an analyst to use an alternate method for the calculation of intermediate non-linear tare load estimates whenever Galway's original approach does not lead to a convergence of the tare load iterations. It is also shown in detail how Galway's algorithm may be applied to the non-iterative analysis technique. Hand load data from the calibration of a six-component force balance is used to illustrate the application of the original and modified tare load prediction method. During the analysis of the data both the iterative and the non-iterative analysis technique were applied. Overall, predicted tare loads for combinations of the two tare load prediction methods and the two balance data analysis techniques showed excellent agreement as long as the tare load iterations converged. The modified algorithm, however, appears to have an advantage over the original algorithm when absolute voltage measurements of gage outputs are processed using the non-iterative analysis technique. In these situations only the modified algorithm converged because it uses an exact solution of the intermediate non-linear tare load estimate for the tare load iteration.

balance calibration analysis↗

Online Prediction of Battery Discharge and Estimation of Parasitic Loads for an Electric Aircraft

Predicting whether or not vehicle batteries contain sufficient charge to support operations over the remainder of a given flight plan is critical for electric aircraft. This paper describes an approach for identifying upper and lower uncertainty bounds on predictions that aircraft batteries will continue to meet output power and voltage requirements over the remainder of a flight plan. Battery discharge prediction is considered here in terms of the following components; (i) online battery state of charge estimation; (ii) prediction of future battery power demand as a function of an aircraft flight plan; (iii) online estimation of additional parasitic battery loads; and finally, (iv) estimation of flight plan safety. Substantial uncertainty is considered to be an irremovable part of the battery discharge prediction problem. However, high-confidence estimates of flight plan safety or lack of safety are shown to be generated from even highly uncertain prognostic predictions.

Battery Discharge Prediction↗

Performance estimation for highly loaded six and ten blade propellers combined with an advanced technology turboshaft engine

Performance estimations, weights, and scaling laws for the six blade and ten blade highly loaded propellers combined with an advanced turboshaft engine are presented. These data are useful for aircraft mission studies using the turboprop system. Comparisons are made between the performance of post 1980 technology turboprop propulsion systems and the performance of both a current technology turbofan and a post 1990 technology turbofan.

Morris, S. J., Jr.↗

Estimation of dynamic rotor loads for the rotor systems research aircraft: Methodology development and validation

The Rotor Systems Research Aircraft uses load cells to isolate the rotor/transmission systm from the fuselage. A mathematical model relating applied rotor loads and inertial loads of the rotor/transmission system to the load cell response is required to allow the load cells to be used to estimate rotor loads from flight data. Such a model is derived analytically by applying a force and moment balance to the isolated rotor/transmission system. The model is tested by comparing its estimated values of applied rotor loads with measured values obtained from a ground based shake test. Discrepancies in the comparison are used to isolate sources of unmodeled external loads. Once the structure of the mathematical model has been validated by comparison with experimental data, the parameters must be identified. Since the parameters may vary with flight condition it is desirable to identify the parameters directly from the flight data. A Maximum Likelihood identification algorithm is derived for this purpose and tested using a computer simulation of load cell data. The identification is found to converge within 10 samples. The rapid convergence facilitates tracking of time varying parameters of the load cell model in flight.

Duval, R. W.↗

Integrated Tail Buffet Loads on the F/A-18

The unsteady pressures acting on the vertical tails of a full-scale F/A-18 fighter aircraft were studied to gain a better understanding of tail-buffet loads that frequently occur on fighter aircraft operating at high angles-of-attack. Data for the study were acquired during two test entries in the 80- by 120-Foot Wind Tunnel wherein the aircraft was tested at wind speeds up to 100 knots and at angles-of-attack from 20deg to 40deg. For the purposes of this paper, the primary difference between the two tests is that, during the first wind-tunnel entry, the pressure transducers were more sparsely spaced and covered less of the fin than during the second entry. In addition to a brief description of the spectral analysis methods used for the unsteady aerodynamic pressures and loads, an analysis of the effects of sensor density on estimating integrated loads is presented. It was found that the integrated loads determined from sparse sensor arrays are significantly higher than actual loads. However, a modest increase in the number of sensors can greatly reduce the error and a method for correcting load estimates from sparse sensor arrays is also suggested. The results for the time-averaged, power-spectral analysis are then presented for the tail-fin bending moments. Power spectra are presented for the aircraft at zero sideslip over an angle-of-attack range from 20deg to 40deg and for the aircraft at an angle-of-attack of 30deg over a sideslip range from -16deg to 16deg. Since the aircraft was equipped with a removable leading-edge extension (LEX) fence to reduce tail-buffet loads, the tail-fin bending moment loads are also presented for that configuration. The LEX fence is shown to significantly reduce bending moment loads over a broad range frequencies, for all the aircraft attitudes presented.

Meyn, Larry A.↗

A method of estimating the critical buckling load for structural members

The relations between load on the structure and rotation of a joint can be used to estimate the lowest critical load after the equation for neutral stability has been tested for three assumed critical loads, each of which is less than the lowest critical load. The solutions of six simple problems are included to illustrate the application of the method of estimating critical loads and to reveal certain characteristics of the method that should be known by the practical engineer using it. Four of these problems are concerned with members that lie in the elastic, or long-column, range. The other two problems are concerned with members that lie in the short-column range.

Lundquist, Eugene E↗

Estimation of payload loads using rigid body interface accelerations

In the design/analysis process of a payload structural system, the accelerations at the payload/launch vehicle interface obtained from a system analysis using a rigid payload are often used as the input forcing function to the elastic payload to obtain structural design loads. Such an analysis is at best an approximation since the elastic coupling effects are neglected. This paper develops a method wherein the launch vehicle/rigid payload interface accelerations are modified to account for the payload elasticity. The advantage of the proposed method, which is exact to the extent that the physical system can be described by a truncated set of generalized coordinates, is that the complete design/analysis process can be performed within the organization responsible for the payload design. The method requires the updating of the system normal modes to account for payload changes, but does not require a complete transient solution using the composite system model. An application to a real complex structure, the Viking Spacecraft System, is given.

Chen, J. C.↗

Methods for Estimating Payload/Vehicle Design Loads

Several methods compared with respect to accuracy, design conservatism, and cost. Objective of survey: reduce time and expense of load calculation by selecting approximate method having sufficient accuracy for problem at hand. Methods generally applicable to dynamic load analysis in other aerospace and other vehicle/payload systems.

Chen, J. C.↗

Fatigue life estimates for helicopter loading spectra

Helicopter loading histories applied to notch metal samples are used as examples, and their fatigue lives are calculated by using a simplified version of the local strain approach. This simplified method has the advantage that it requires knowing the loading history in only the reduced form of ranges and means and number of cycles from the rain-flow cycle counting method. The calculated lives compare favorably with test data.

Khosrovaneh, A. K.↗

Fatigue life estimates for helicopter loading spectra

Helicopter loading histories applied to notch metal samples are used as examples, and their fatigue lives are calculated by using a simplified version of the local strain approach. This simplified method has the advantage that it requires knowing the loading history in only the reduced form of ranges and means and number of cycles from the rain-flow cycle counting method. The calculated lives compare favorably with test data.

Khosrovaneh, A. K.↗