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At least 73 records · Page 4

Distributed I/O Control System Implementation for the 1238 Optical Witness Sample Thermoelectric Quartz Crystal Microbalance Thermal Vacuum Bakeout Chamber

The 1238 Thermal Vacuum Bakeout Chamber is used to test materials to determine if they meet space program contamination requirements. The system was previously manual in its operation, in that there was no supervisory control system and therefore, no means for automated operation. Marshall Space Flight Center (MSFC) requested that its operation be automated. The subsequent process implemented involved a hybrid scenario that included existing hardware, a distributed input and output (I/O) system and a graphical user interface (GUI).

Randy K. Buchanan↗

Determination of contamination character of materials in space technology testing

The contamination character of selected materials used in space technology testing is presented. Many of these materials contain components that become volatile in a space environment. Most previous data were limited to weight loss or vapor pressure. However, these parameters are not necessarily a direct measure of the contamination character of these materials. Selected materials were exposed to a thermal-vacuum environment, and the degree of contamination was measured by collecting the outgases from these materials on a cold test mirror surface. The degradation of reflectivity of the mirror was measured over a spectral range from 1100 A to 2.5 microns. Half the mirror's surface was also exposed to UV irradiation to determine its effects on the contaminative character of the depositing outgases. The amount of deposit per unit area was measured by microbalances mounted near the mirror; the sensor of one microbalance was UV irradiated. A quadrupole mass spectrometer was used to determine the composition of the outgases.

Haynes, D. L.↗

OGO-6 gas-surface energy transfer experiment

The kinetic energy flux of the upper atmosphere was analyzed using OGO-6 data. Energy transfer between 10 microwatts/sq cm and 0.1 W/sq cm was measured by short-term frequency changes of temperature-sensitive quartz crystals used in the energy transfer probe. The condition of the surfaces was continuously monitored by a quartz crystal microbalance to determine the effect surface contamination had on energy accommodation. Results are given on the computer analysis and laboratory tests performed to optimize the operation of the energy transfer probe. Data are also given on the bombardment of OGO-6 surfaces by high energy particles. The thermoelectrically-cooled quartz crystal microbalance is described in terms of its development and applications.

Mckeown, D.↗

Skylab electronic technological advancements

The present work describes three electronic devices designed for use in the Skylab airlock module: the teleprinter system, the quartz crystal microbalance contamination monitor (QCM), and the speaker. Design considerations, operation, characteristics, and system development are described for these systems, with accompanying diagrams, graphs, and photographs. The teleprinter is a thermal dot printer used to produce hard copy messages by electrically heating print elements in contact with heat-sensitive paper. The QCM was designed to estimate contamination buildup on optical surfaces of the earth resources experiment package. A vibrating quartz crystal is used as a microbalance relating deposited mass to shifts in the crystal's resonant frequency. Audio devices provide communication between crew members and between crew and STDN, and also provide audible alarms, via the caution and warning system, of out-of-limit-conditions.

Hornback, G. L.↗

Particulate size distribution cascade analyzer for spacecraft contamination monitoring

A cascade particulate analyzer was developed for nearly real time measurement of the contaminating particulate size distribution in the spacecraft interior ambient environment and as a real time total impacting particulate mass monitor under vacuum conditions. The analyzer has four stages, the first stage is a basic 10 MHz quartz crystal microbalance used widely on spacecraft (such as Skylab) for contamination monitoring purposes. In this application the front sensing crystal is coated with a low vapor pressure adhesive grease which captures impacting particles. This first stage has a wide viewing angle and measures total particulate mass impacting the crystal while the unit is exposed to the vacuum environment. The remaining three states form an aerodynamic impaction cascade with individual quartz crystal microbalances at each stage acting as accumulated mass sensing elements. These three stages thus give relative mass distribution of particulates in three ranges, particles having effective diameter greater than 5 micron, particles between 1 and 5 micron diameter and particles 0.3 to 1 micron diameter.

Wallace, D. A.↗

Hydrazine engine plume contamination mapping

Instrumentation for the measurement of plume exhaust specie deposition rates were developed and demonstrated. The instruments, two sets of quartz crystal microbalances, were designed for low temperature operation in the back flow and variable temperature operation in the core flow regions of an exhaust plume. These quartz crystal microbalances performed nominally, and measurements of exhaust specie deposition rates for 8400 number of pulses for a 0.1-lb monopropellant thruster are reported.

Chirivella, J. E.↗

Molecular outgassing measurements for an element of the Shuttle thermal protection system

Molecular outgassing studies were conducted on a thermal-protection material recently developed for the Shuttle Orbiter. Molecular outgassing rates as low as 10 to the minus 11th g/sq cm/sec, condensation coefficients, and molecular desorption rates were measured in four separate experiments using cryogenically and thermoelectrically cooled quartz crystal microbalances. Although the initial outgassing rates are high, they decreased to values in the 10 to the minus 10th g/sq cm/sec range in a reasonable period of time. Outgassing rates do not increase after entry heating although the condensation coefficients at various microbalance collection-surface temperatures become somewhat larger.

Visentine, J. T.↗

Contaminant characterization of five satellite materials

An extensive laboratory test program was performed to characterize outgassing of five satellite materials. The materials were Chemglaze Z-306 over 9922 primer, M-773 adhesive, multilayer insulation, polyurethane foam, and silverized Teflon. The souces were prepared to the specifications of a typical satellite program. Dynamic thermogravimetric mass loss characteristics of these five materials were obtained in vacuum with a beam microbalance. The temperature of the material was linearly raised from 25 C to over 650 C while monitoring the mass loss, rate of mass loss, temperature, and the composition of the outgassed material by residual gas analysis. Isothermal source emission/capture coefficients/reemission parameters were obtained with an array of quartz crystal microbalances (QCM). A detailed test matrix in which the temperatures of the QCMs (-160 C, - 100 C, -40 C, and +10 C) and the source material (125 C, and 90 C, and 50 C) were varied was performed. The array of QCMs was also used to measure the spatial distribution of the source emission. The effects of vacuum ultraviolet radiation on the deposition and reemission parameters was determined.

Muscari, J. A.↗

Improved materials characterization for spacecraft applications

A material outgassing test consists of an effusion cell, mass spectrometer, and thermally controlled quartz crystal microbalance (TQCM). The material sample is placed in the effusion cell at a predetermined temperature, and the sample is outgassed in a vacuum of 0.000001 torr range. The total outgassing mass as a function of time is determined with the TQCM which is cooled to LN2 temperatures. Based on the view factor of the TQCM, the total outgassed mass can be determined. The technique can be verified by comparing the results to the actual mass loss of the sample which is determined by hanging the diffusion cell from the Cohn microbalance. The mass spectrometer can be used to determine if there are any low molecular weight components outgassing, such a nitrogen which does not condense on the TQCM. After the material outgasses to a point of saturation, the effusion cell is closed off, and the TQCM is slowly heated to allow the condensed film to be broken down into its components. As the temperature is increased, the components evaporate from the surface at a different rate and can be detected with the mass spectrometer. The relative amount of each component is found by the change in frequency of the TQCM as the component evaporates. Hence, from this test, not only is isothermal kinetic data obtained, but the primary components can also be identified in terms of their molecular weight.

Cull, R.↗

Hubble space telescope component qualification utilizing a residual gas analyzer

An approach is described for integrating an automated residual gas analyzer (RGA) into the thermal vacuum outgas process. The RGA has the capability of detailed analysis over a 200 amu range with monitoring of each peak as the test progresses. The NASA criterion of either a 50% reduction of each peak over 44 amu or less than an 0.1% amplitude of the 28 amu base peak for all amu's above 44 amu is satisfied. A computer sorts, reports which peaks do not satisfy the criterion, and reports test completion. The computer plots amplitudes of all the peaks from 1 amu through 200 amu for each scan. This RGA real time approach is unique in that it provides sufficient detail to highlight a problem as it occurs. By comparison, a quartz crystal microbalance (QCM) or a thermoelectric quartz crystal microbalance (TQCM) indicates to the operator when changes occur, but not what has happened. Optical witness samples indicate whether a test was satisfactory within a few days after the test was completed.

Westfall, A. H.↗

Crystal growth of CdTe in space and thermal field effects on mass flux and morphology

The primary, long-range goals are the development of vapor phase crystal growth experiments, and the growth of technologically useful crystals in space. The necessary ground-based studies include measurements of the effects of temperature variations on the mass flux and crystal morphology in vapor-solid growth processes. For in-situ mass flux measurements dynamic microbalance techniques will be employed. Crystal growth procedures and equipment will be developed to be compatible with microgravity conditions and flight requirements. Emphasis was placed on the further development of crystal growth and the investigation of relevant transport properties of CdTe. The dependence of the mass flux on source temperature was experimentally established. The CdTe synthesis and pretreatment procedures are being developed that yield considerable improvements in mass transport rates, and mass fluxes which are independent of the amount of source material. A higher degree of stoichiometric control of CdTe than before was achieved during this period of investigation. Based on this, a CdTe crystal growth experiment, employing physical vapor transport, yielded very promising results. Optical microscopy and X-ray diffraction studies revealed that the boule contained several large sized crystal grains of a high degree of crystallinity. Further characterization studies of CdTe crystals are in progress. The reaction chamber, furnace dimensions, and ampoule location of the dynamic microbalance system were modified in order to minimize radiation effects on the balance performance.

Wiedemeier, H.↗

Push Tester For Laminated Films

Small instrument used to measure brittleness of polymer film adhesively bonded to hard substrate. Penlike instrument has microball tip. Small pointer in slot on side of instrument used to calibrate and indicate spring force applied by point. Microball dents only small area of specimen. Such measurements used to measure rates of embrittlement in environmental tests of candidate laminated-film covers for photovoltaic modules. Not limited to transparent films; also used on opaque laminated films on back panels of photovoltaic modules.

Sugimura, Russell S.↗

Spacecraft thermal blanket cleaning: Vacuum bake of gaseous flow purging

The mass losses and the outgassing rates per unit area of three thermal blankets consisting of various combinations of Mylar and Kapton, with interposed Dacron nets, were measured with a microbalance using two methods. The blankets at 25 deg C were either outgassed in vacuum for 20 hours, or were purged with a dry nitrogen flow of 3 cu. ft. per hour at 25 deg C for 20 hours. The two methods were compared for their effectiveness in cleaning the blankets for their use in space applications. The measurements were carried out using blanket strips and rolled-up blanket samples fitting the microbalance cylindrical plenum. Also, temperature scanning tests were carried out to indicate the optimum temperature for purging and vacuum cleaning. The data indicate that the purging for 20 hours with the above N2 flow can accomplish the same level of cleaning provided by the vacuum with the blankets at 25 deg C for 20 hours, In both cases, the rate of outgassing after 20 hours is reduced by 3 orders of magnitude, and the weight losses are in the range of 10E-4 gr/sq cm. Equivalent mass loss time constants, regained mass in air as a function of time, and other parameters were obtained for those blankets.

Scialdone, John J.↗

Spacecraft thermal blanket cleaning - Vacuum baking or gaseous flow purging

The mass losses and the outgassing rates per unit area of three thermal blankets consisting of various combinations of Mylar and Kapton, with interposed Dacron nets, were measured with a microbalance using two methods. The blankets at 25 deg C were either outgassed in vacuum for 20 hours, or were purged with a dry nitrogen flow of 3 cu. ft. per hour at 25 deg C for 20 hours. The two methods were compared for their effectiveness in cleaning the blankets for their use in space applications. The measurements were carried out using blanket strips and rolled-up blanket samples fitting the microbalance cylindrical plenum. Also, temperature scanning tests were carried out to indicate the optimum temperature for purging and vacuum cleaning. The data indicate that the purging for 20 hours with the above N2 flow can accomplish the same level of cleaning provided by the vacuum with the blankets at 25 deg C for 20 hours. In both cases, the rate of outgassing after 20 hours is reduced by 3 orders of magnitude, and the weight losses are in the range of 10E-4 gr/sq cm. Equivalent mass loss time constants, regained mass in air as a function of time, and other parameters were obtained for those blankets.

Scialdone, John J.↗

Mass Loading Characteristics of Crystal Clock Oscillators

The 10-MHz piezoelectric quartz-crystal microbalance (QCM) has been used extensively for stratospheric aerosol sampling. We have undertaken laboratory studies of the QCM response to mass loading by trace gases. However, this device requires dual oscillator circuitry and the mass sensitivity can often be affected by the electronics. The coatings on the quartz crystals are sometimes difficult to remove after they have reacted with a particular gas and a disposable crystal system would be desirable. The cost of the dual oscillator-based QCM makes this a prohibitive option. Since our goal is to develop a cost-effective microbalance system with stable electronics we have begun testing of crystal clock oscillators, which are assembled with their own circuitry. We have been using chemically specific coatings for ozone to determine if the sensitivity and mass-frequency ratios are comparable to that of the 10-MHz QCM.

Cobb, Janel↗

Low Energy Sputtering Experiments for Ion Engine Lifetime Assessment

The sputtering yield of molybdenum under xenon ion bombardment was measured using a Quartz Crystal Microbalance. The measurements were made for ion kinetic energies in the range 100-1keV on molybdenum films deposited by magnetron sputtering in conditions optimized to reproduce or approach bulk-like properties. SEM micrographs for different anode bias voltages during the deposition are compared, and four different methods were implemented to estimate the density of the molybdenum films. A careful discussion of the Quartz Crystal Microbalance is proposed and it is shown that this method can be used to measure mass changes that are distributed unevenly on the crystal electrode surface, if an analytical expression is known for the differential mass-sensitivity of the crystal and the erosion profile. Finally, results are presented that are in good agreement with previously published data, and it is concluded that this method holds the promise of enabling sputtering yield measurements at energies closer to the threshold energy in the very short term.

Duchemin Olivier B.↗