Lubrication of sliding and rolling element electrical contacts in vacuum.
Lubricating sliding and rolling element electrical contacts in vacuum
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Lubricating sliding and rolling element electrical contacts in vacuum
Evaluation of series-hybrid rolling-element bearing
Rolling element fatigue lives of hollow and solid one-half inch diameter ball bearings
Lubrication of sliding and rolling element electric contacts in vacuum
Rolling element fatigue life of ausformed steel balls
The rolling-element fatigue life of AMS 5900 12.7-mm (1/2-in.) dia was determined in five-ball fatigue testers. The 10% life with the warm headed AMS 5900 balls was equivalent to that of AMS 5749 and over eight times that of AISI M-50. The AMS balls fabricated by cold heading had small surface cracks which initiated fatigue spalls where these cracks were crossed by running tracks. The cold-headed AMS 5900 balls had a 10% fatigue life an order of magnitude less than that of the warm headed balls even when failures on the cold headed balls at visible surface cracks were omitted.
Research on large-bore ball and roller bearings for aircraft engines is described. Tapered roller bearings and small-bore bearings are discussed. Temperature capabilities of rolling element bearings for aircraft engines have moved from 450 to 589 K (350 to 600 F) with increased reliability. High bearing speeds to 3 million DN can be achieved with a reliability exceeding that which was common in commercial aircraft. Capabilities of available bearing steels and lubricants were defined and established. Computer programs for the analysis and design of rolling element bearings were developed and experimentally verified. The reported work is a summary of NASA contributions to high performance engine and transmission bearing capabilities.
The bearing matrix formulations proposed by Lim and Singh (1990) are extended to analyze the overall dynamics of a geared rotor system which includes a spur gear pair, shafts, rolling-element bearings, a motor, a load, a casing, and flexible or rigid mounts. For this purpose, discrete vibration models are developed and used to predict vibration transmission through the bearings and to investigate the effects of the bearing, casing, and mount dynamics on the dynamic characteristics of the internal rotating system. Analytical predictions show that the theory is capable of predicting the bearing and mount moment transmissibilities in addition to the force transmissibilities. The predicted flexural vibrations of the casing plate are in good agreement with measurements conducted on an experimental set-up that consisted of a high-precision beam and pinion, and four identical rolling element bearings contained in a flexible casing mounted rigidly on a massive foundation.
Improving load capacity and fatigue life of rolling element systems in rockets and missiles
In the analysis of distortions occurring in rolling-element bearings, it is common to neglect the stiffening effect of shafting outside the bearing region. The magnitude of such an effect will be dependent primarily on the bearing width-to-bore ratio, the shaft geometry, and the location of the bearing on the shaft. An estimate is given of the stiffening effect for a wide range of these variables. In addition, brief consideration is given to the parallel situation existing at the outer ring housing.
A carbide parameter that can be used to predict rolling element fatigue life was developed.The parameter is based on a statistical life analysis and incorporates the total number of particles per unit area, particle size, and percent carbide area. These were determined from quantimet image analyzing computer examinations of random samples selected from eight lots of material previously tested in rolling fatigue. The carbide parameter is independent of chemical composition, heat treatment, and hardening mechanism of the materials investigated.
Rolling-element fatigue and lubrication with fluorinated polyethers at cryogenic temperatures
Brayton cycle turbomachinery rolling element bearing system
Five-ball fatigue tester makes possible the study of rolling element phenomena. The device consists of a driven test ball pyramided upon four lower balls positioned by a separator and free to rotate in an angular contact raceway.
A technique has been developed for modeling solid films in rolling element bearings. For a given bearing geometry an effective viscosity can be calculated for a solid film as a function of the film shear modulus and ball-race friction coefficient. The calculated effective viscosity can subsequently be used as an input to a numerical model of cage motion and stability. Results from a sample calculation of effective viscosity and prediction of cage stability for a turbopump bearing are presented for films of molybdenum disulfide (MoS2) and polytetrafluoroethylene ()PTFE).
Two types of rolling-element bearings representing radial loaded and thrust loaded bearings were used for this study. Three hundred forty (340) virtual bearing sets totaling 31400 bearings were randomly assembled and tested by Monte Carlo (random) number generation. The Monte Carlo results were compared with endurance data from 51 bearing sets comprising 5321 bearings. A simple algebraic relation was established for the upper and lower L(sub 10) life limits as function of number of bearings failed for any bearing geometry. There is a fifty percent (50 percent) probability that the resultant bearing life will be less than that calculated. The maximum and minimum variation between the bearing resultant life and the calculated life correlate with the 90-percent confidence limits for a Weibull slope of 1.5. The calculated lives for bearings using a load-life exponent p of 4 for ball bearings and 5 for roller bearings correlated with the Monte Carlo generated bearing lives and the bearing data. STLE life factors for bearing steel and processing provide a reasonable accounting for differences between bearing life data and calculated life. Variations in Weibull slope from the Monte Carlo testing and bearing data correlated. There was excellent agreement between percent of individual components failed from Monte Carlo simulation and that predicted.
Rolling-element bearing lubrication system and turboalternator and turbine compressor rotor for Brayton cycle space power source
Bearing Analysis Tool (BAT) is a computer program for designing rolling-element bearings for cryogenic turbomachines. BAT provides a graphical user interface (GUI) that guides the entry of data to develop mathematical models of bearings. The GUI breaks model data into logical subsets that are entered through logic-driven input screens. The software generates a threedimensional graphical model of a bearing as the data are entered. Most dataentry errors become immediately obvious in the graphical model. BAT provides for storage of all the data on a shaft/bearing system, enabling the creation of a library of proven designs. Data from the library can be transferred to subsequent projects by use of simple cut-and-paste routines. BAT includes a library of temperature- dependent cryogenic bearing-material properties for use in the mathematical models. BAT implements algorithms that (1) enable the user to select combinations of design and/or operating-condition parameters, and then (2) automatically optimize the design by performing trade studies over all of the parameter combinations. This feature enables optimization over a large trade space in a fraction of the time taken when using prior bearingmodel software.