Results for “ROTOR DISK” — Page 4

NASA NTRS1994

Higher harmonic control analysis for vibration reduction of helicopter rotor systems

An advanced higher harmonic control (HHC) analysis has been developed and applied to investigate its effect on vibration reduction levels, blade and control system fatigue loads, rotor performance, and power requirements of servo-actuators. The analysis is based on a finite element method in space and time. A nonlinear time domain unsteady aerodynamic model, based on the indicial response formulation, is used to calculate the airloads. The rotor induced inflow is computed using a free wake model. The vehicle trim controls and blade steady responses are solved as one coupled solution using a modified Newton method. A linear frequency-domain quasi-steady transfer matrix is used to relate the harmonics of the vibratory hub loads to the harmonics of the HHC inputs. Optimal HHC is calculated from the minimization of the vibratory hub loads expressed in term of a quadratic performance index. Predicted vibratory hub shears are correlated with wind tunnel data. The fixed-gain HHC controller suppresses completely the vibratory hub shears for most of steady or quasi-steady flight conditions. HHC actuator amplitudes and power increase significantly at high forward speeds (above 100 knots). Due to the applied HHC, the blade torsional stresses and control loads are increased substantially. For flight conditions where the blades are stalled considerably, the HHC input-output model is quite nonlinear. For such cases, the adaptive-gain controller is effective in suppressing vibratory hub loads, even though HHC may actually increase stall areas on the rotor disk. The fixed-gain controller performs poorly for such flight conditions. Comparison study of different rotor systems indicates that a soft-inplane hingeless rotor requires less actuator power at high speeds (above 130 knots) than an articulated rotor, and a stiff-inplane hingeless rotor generally requires more actuator power than an articulated or a soft-inplane hingeless rotor. Parametric studies for a hingeless rotor operating in a transition flight regime and for an articulated rotor operating at the level-flight boundary (high speed and high thrust conditions) indicate that blade parameters including flap, lag, torsion stiffness distributions, linear pretwist, chordwise offset of center-of-mass from elastic axis and chordwise offset of elastic axis from aerodynamic center can be selected to minimize the actuator power requirements for HHC.

Nguyen, Khanh Q.↗

NASA NTRS1986

Helicopter tail rotor noise analyses

A study was made of helicopter tail rotor noise, particularly that due to interactions with the main rotor tip vortices, and with the fuselage separation mean wake. The tail rotor blade-main rotor tip vortex interaction is modelled as an airfoil of infinite span cutting through a moving vortex. The vortex and the geometry information required by the analyses are obtained through a free wake geometry analysis of the main rotor. The acoustic pressure-time histories for the tail rotor blade-vortex interactions are then calculated. These acoustic results are compared to tail rotor loading and thickness noise, and are found to be significant to the overall tail rotor noise generation. Under most helicopter operating conditions, large acoustic pressure fluctuations can be generated due to a series of skewed main rotor tip vortices passing through the tail rotor disk. The noise generation depends strongly upon the helicopter operating conditions and the location of the tail rotor relative to the main rotor.

George, A. R.↗

NASA NTRS1986

Helicopter tail rotor noise

A study was made of helicopter tail rotor noise, particularly that due to interactions with the main rotor tip vortices, and with the fuselage separation mean wake. The tail rotor blade-main rotor tip vortex interaction is modelled as an airfoil of infinite span cutting through a moving vortex. The vortex and the geometry information required by the analyses are obtained through a free wake geometry analysis of the main rotor. The acoustic pressure-time histories for the tail rotor blade-vortex interactions are then calculated. These acoustic results are compared to tail rotor loading and thickness noise, and are found to be significant to the overall tail rotor noise generation. Under most helicopter operating conditions, large acoustic pressure fluctuations can be generated due to a series of skewed main rotor tip vortices passing through the tail rotor disk. The noise generation depends strongly upon the helicopter operating conditions and the location of the tail rotor relative to the main rotor.

Chou, S.-T.↗

NASA NTRSDate not supplied

Time-Accurate Computational Fluid Dynamics Analysis of a Supersonic Turbine to Assess Structural Mode Excitation

Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.

M.V. Fischels↗

NASA NTRSDate not supplied

Time-Accurate Computational Fluid Dynamics Analysis of a Supersonic Turbine to Assess Structural Mode Excitation

Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.

M V Fischels↗

NASA NTRS2002

A Small-Scale Tiltrotor Model Operating in Descending Flight

As a rotor s descent velocity in low speed flight approaches the induced wake velocity, a vortex ring is formed around the circumference of the rotor disk causing the flow to become very unsteady. This condition is known as Vortex Ring State (VRS). The aerodynamic Characteristics of edgewise operating rotors in this VRS induced environment have been studied for many years. In the 1960 s, two propellers were tested in vertical or near vertical descent, indicating a loss in thrust in the region of VRS. Thrust fluctuations of both single and tandem rotor configurations while operating in VRS were reported. More recently, the effects of descending flight on a single rotor operating in close proximity to a physical image plane, simulating the effects of a twin rotor tiltrotor system were investigated. Mean rotor thrust reductions and thrust fluctuations were shown in VRS. Results indicated the need to acquire additional data with a two-rotor model and the need to investigate the use of a single rotor/image plane apparatus to identify the characteristics of a two-rotor flowfield. As a result a small-scale tiltrotor model with 2-b1adedy untwisted, teetering rotors was tested at various states of descent and sideslip. Dual-rotor, single-rotor with image plane, and isolated-rotor results were reported, suggesting the single-rotor with image plane configuration may not properly capture the aerodynamic nature of a dual-rotor vehicle. Recommendations included additional testing of a model that better represents the physical characteristics of a tiltrotor aircraft. Specific recommendations for model improvements included using three-bladed rotors, twisted blades, a tiltrotor fuselage and wings.

Abrego, Anita I.↗

NASA NTRS1985

Effect of ground and/or ceiling planes on thrust of rotors in hover

The thrust produced by a helicopter rotor hovering near ground and/or ceiling planes is investigated experimentally and theoretically. In the experiment, the thrust was measured on a 0.324-m-diam rotor operating between floor and ceiling planes which were located from 6 to 0.08 diam from the rotor disk. In the first theoretical model studied, the incompressible and inviscid flow induced by a sequence of vortex cylinders, located above and below the rotor to simulate the rotor wake and its interaction with the floor and ceiling planes, was considered. Comparison with experiment showed that this model overpredicts the change in thrust caused by the proximity of the walls. Therefore, a second arrangement of vortex cylinders was introduced which provides a more accurate prediction of the ground and ceiling effects on the thrust of the rotor in hover. The applicability of these results to a vented wind tunnel is also discussed.

Rossow, V. J.↗

NASA NTRS2013

Optical Strain and Crack-Detection Measurements on a Rotating Disk

The development of techniques for the in-situ measurement and structural health monitoring of the rotating components in gas turbine engines is of major interest to NASA. As part of this on-going effort, several experiments have been undertaken to develop methods for detecting cracks and measuring strain on rotating turbine engine like disks. Previous methods investigated have included the use of blade tip clearance sensors to detect the presence of cracks by monitoring the change in measured blade tip clearance and analyzing the combined disk-rotor system's vibration response. More recently, an experiment utilizing a novel optical Moiré based concept has been conducted on a subscale turbine engine disk to demonstrate a potential strain measurement and crack detection technique. Moiré patterns result from the overlap of two repetitive patterns with slightly different spacing. When this technique is applied to a rotating disk, it has the potential to allow for the detection of very small changes in spacing and radial growth in a rotating disk due to a flaw such as a crack. This investigation was a continuation of previous efforts undertaken in 2011 to 2012 to validate this optical concept. The initial demonstration attempted on a subscale turbine engine disk was inconclusive due to the minimal radial growth experienced by the disk during operation. For the present experiment a new subscale Aluminum disk was fabricated and improvements were made to the experimental setup to better demonstrate the technique. A circular reference pattern was laser etched onto a subscale engine disk and the disk was operated at speeds up to 12 000 rpm as a means of optically monitoring the Moiré created by the shift in patterns created by the radial growth due the presence of the simulated crack. Testing was first accomplished on a clean defect free disk as a means of acquiring baseline reference data. A notch was then machined in to the disk to simulate a crack and testing was repeated for the purposes of demonstrating the concept. Displacement data was acquired using external blade tip clearance and shaft displacement sensors as a means of confirming the optical data and for validating other sensor based crack detection techniques.

Woike, Mark↗

NASA NTRS2013

Optical Strain and Crack-Detection Measurements on a Rotating Disk

The development of techniques for the in-situ measurement and structural health monitoring of the rotating components in gas turbine engines is of major interest to NASA. As part of this on-going effort, several experiments have been undertaken to develop methods for detecting cracks and measuring strain on rotating turbine engine like disks. Previous methods investigated have included the use of blade tip clearance sensors to detect the presence of cracks by monitoring the change in measured blade tip clearance and analyzing the combined disk-rotor system's vibration response. More recently, an experiment utilizing a novel optical Moiré based concept has been conducted on a subscale turbine engine disk to demonstrate a potential strain measurement and crack detection technique. Moiré patterns result from the overlap of two repetitive patterns with slightly different spacing. When this technique is applied to a rotating disk, it has the potential to allow for the detection of very small changes in spacing and radial growth in a rotating disk due to a flaw such as a crack. This investigation was a continuation of previous efforts undertaken in 2011-2012 to validate this optical concept. The initial demonstration attempted on a subscale turbine engine disk was inconclusive due to the minimal radial growth experienced by the disk during operation. For the present experiment a new subscale Aluminum disk was fabricated and improvements were made to the experimental setup to better demonstrate the technique. A circular reference pattern was laser etched onto a subscale engine disk and the disk was operated at speeds up to 12 000 rpm as a means of optically monitoring the Moiré created by the shift in patterns created by the radial growth due the presence of the simulated crack. Testing was first accomplished on a clean defect free disk as a means of acquiring baseline reference data. A notch was then machined in to the disk to simulate a crack and testing was repeated for the purposes of demonstrating the concept. Displacement data was acquired using external blade tip clearance and shaft displacement sensors as a means of confirming the optical data and for validating other sensor based crack detection techniques.

Woike, Mark↗

NASA NTRS1974

Effect of frictional heating on brake materials

An exploratory study of the properties of aircraft brake materials was made to determine ways of improving friction and wear behavior while minimizing surface temperatures. It is found that frictional variation at high temperature involves material softening and metal transfer, formation of oxides, and surface melting. The choice of proper materials to combat these effects is discussed. Minimum surface temperatures are found to result from use of materials with large density-specific heat and density-specific heat-conductivity factors, use of a higher load-lower friction system, and maximization of the contact area. Some useful trade-off criteria for the size of brake disks against weight considerations are suggested. Additional information on material behavior and peak braking temperatures was gathered from an inspection of used brake pads and rotor disks.

Ho, T.-L.↗

NASA NTRS1979

Torque requirement of rotating rods in airflow

Experiments were performed to determine the torque required for rotating a rotor disk fitted with a number of radially arranged rods placed into a ducted airflow. An array of stationary rods, also radially arranged, was placed upstream close to the rotor with a small gap between the rods to cause wake interference. The results show that torque generally increased with airflow and the rate of increase varied considerably. At lower values of airflow, the rate of increase was larger than at higher airflow, and definite torque peaks occurred at certain airflow rates, where the torque attained a maximum within the test airflow range. During the test, a maximum blade passage frequency of 2037 Hz was attained. The results also show that the torque peaks occurred at the same Strouhal number for all speeds.

Barna, P. S.↗

NASA NTRS1976

Effect of design factors on surface temperature and wear in disk brakes

The temperatures, friction, wear and contact conditions that occur in high energy disk brakes are studied. Surface and near surface temperatures were monitored at various locations in a caliper disk brake during drag type testing, with friction coefficient and wear rates also being determined. The recorded transient temperature distributions in the friction pads and infrared photographs of the rotor disk surface both showed that contact at the friction surface was not uniform, with contact areas constantly shifting due to nonuniform thermal expansion and wear. The effect of external cooling and of design modifications on friction, wear and temperatures was also investigated. It was found that significant decreases in surface temperature and in wear rate can be achieved without a reduction in friction either by slotting the contacting face of the brake pad or by modifying the design of the pad support to improve pad compliance. Both design changes result in more uniform contact conditions on the friction surface.

Santini, J. J.↗

NASA NTRS1987

Implementation and validation of a wake model for vortex-surface interactions in low speed forward flight

The wake model was implemented using a VAX 750 and a Microvax II workstation. Online graphics capability using a DISSPLA graphics package. The rotor model used by Beddoes was significantly extended to include azimuthal variations due to forward flight and a simplified scheme for locating critical points where vortex elements are placed. A test case was obtained for validation of the predictions of induced velocity. Comparison of the results indicates that the code requires some more features before satisfactory predictions can be made over the whole rotor disk. Specifically, shed vorticity due to the azimuthal variation of blade loading must be incorporated into the model. Interactions between vortices shed from the four blades of the model rotor must be included. The Scully code for calculating the velocity field is being modified in parallel with these efforts to enable comparison with experimental data. To date, some comparisons with flow visualization data obtained at Georgia Tech were performed and show good agreement for the isolated rotor case. Comparison of time-resolved velocity data obtained at Georgia Tech also shows good agreement. Modifications are being implemented to enable generation of time-averaged results for comparison with NASA data.

Komerath, Narayanan M.↗

NASA NTRS1992

Effects of a trailing edge flap on the aerodynamics and acoustics of rotor blade-vortex interactions

The use of a trailing edge flap on a helicopter rotor has been numerically simulated to determine if such a device can mitigate the acoustics of blade vortex interactions (BVI). The numerical procedure employs CAMRAD/JA, a lifting-line helicopter rotor trim code, in conjunction with RFS2, an unsteady transonic full-potential flow solver, and WOPWOP, an acoustic model based on Farassat's formulation 1A. The codes were modified to simulate trailing edge flap effects. The CAMRAD/JA code was used to compute the far wake inflow effects and the vortex wake trajectories and strengths which are utilized by RFS2 to predict the blade surface pressure variations. These pressures were then analyzed using WOPWOP to determine the high frequency acoustic response at several fixed observer locations below the rotor disk. Comparisons were made with different flap deflection amplitudes and rates to assess flap effects on BVI. Numerical experiments were carried out using a one-seventh scale AH-1G rotor system for flight conditions simulating BVI encountered during low speed descending flight with and without flaps. Predicted blade surface pressures and acoustic sound pressure levels obtained have shown good agreement with the baseline no-flap test data obtained in the DNW wind tunnel. Numerical results indicate that the use of flaps is beneficial in reducing BVI noise.

Charles, B. D.↗

NASA NTRS1977

An experimental investigation of helicopter rotor high frequency broadband noise

The paper describes experiments involving a 4.17 foot diameter model rotor operating in a 5 times 7.5 ft open jet wind tunnel enclosed in an anechoic chamber. The effects of rotor thrust, advance ratio, and the number of blades on the intensity and spectrum of high frequency broadband noise (HFBN) have been investigated. The effects of each parameter were determined by keeping the other two constant. The directivities of the two- and three-bladed rotors were measured in a direction perpendicular to the plane of the rotor disk. The effects of heading edge, pressure side, and suction side serrations on HFBN were measured under several operating conditions, and the effects of the serrations on the mean thrust generated by the rotor were studied. A scaling law is proposed to determine the location of the peak frequency and intensity of HFBN.

Lee, A.↗

NASA NTRS1977

Rotor burst protection program: Experimentation to provide guidelines for the design of turbine rotor burst fragment containment rings

Empirical guidelines for the design of minimum weight turbine rotor disk fragment containment rings made from a monolithic metal were generated by experimentally establishing the relationship between a variable that provides a measure of containment ring capability and several other variables that both characterized the configurational aspects of the rotor fragments and containment ring, and had been found from exploratory testing to have had significant influence on the containment process. Test methodology and data analysis techniques are described. Results are presented in graphs and tables.

Mangano, G. J.↗

NASA NTRS1985

Aerodynamic analysis of a horizontal axis wind turbine by use of helical vortex theory, volume 2: Computer program users manual

A description of a computer program entitled VORTEX that may be used to determine the aerodynamic performance of horizontal axis wind turbines is given. The computer code implements a vortex method from finite span wind theory and determines the induced velocity at the rotor disk by integrating the Biot-Savart law. It is assumed that the trailing helical vortex filaments form a wake of constant diameter (the rigid wake assumption) and travel downstream at the free stream velocity. The program can handle rotors having any number of blades which may be arbitrarily shaped and twisted. Many numerical details associated with the program are presented. A complete listing of the program is provided and all program variables are defined. An example problem illustrating input and output characteristics is solved.

Keith, T. G., Jr.↗

NASA NTRS2003

Rotor Wake Vortex Definition Using 3C-PIV Measurements: Corrected for Vortex Orientation

Three-component (3-C) particle image velocimetry (PIV) measurements, within the wake across a rotor disk plane, are used to determine wake vortex definitions important for BVI (Blade Vortex Interaction) and broadband noise prediction. This study is part of the HART II test program conducted using a 40 percent scale BO-105 helicopter main rotor in the German-Dutch Wind Tunnel (DNW). In this paper, measurements are presented of the wake vortex field over the advancing side of the rotor operating at a typical descent landing condition. The orientations of the vortex (tube) axes are found to have non-zero tilt angles with respect to the chosen PIV measurement cut planes, often on the order of 45 degrees. Methods for determining the orientation of the vortex axis and reorienting the measured PIV velocity maps (by rotation/projection) are presented. One method utilizes the vortex core axial velocity component, the other utilizes the swirl velocity components. Key vortex parameters such as vortex core size, strength, and core velocity distribution characteristics are determined from the reoriented PIV velocity maps. The results are compared with those determined from velocity maps that are not corrected for orientation. Knowledge of magnitudes and directions of the vortex axial and swirl velocity components as a function of streamwise location provide a basis for insight into the vortex evolution.

Burley, Casey L.↗