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NASA NTRS2000

Separation Control at Flight Reynolds Numbers: Lessons Learned and Future Directions

Active separation control, using periodic excitation, was studied experimentally at high Reynolds numbers. The effects of compressibility, mild sweep, location of excitation slot and steady momentum transfer on the efficacy of the method were identified. Tests conducted at chord Reynolds numbers as high as 40 x 10(exp 6) demonstrated that active control using oscillatory flow excitation can effectively delay flow separation from, and reattach separated flow to aerodynamic surfaces at flight conditions. The effective frequencies generate one to four vortices over the controlled region at all times, regardless of the Reynolds number. The vortices are initially amplified by the separated shear-layer, and after initiating reattachment, the strength of the vortices decay as they are convected downstream. Large amplitude, low frequency vortices break down to smaller ones upon introduction at the excitation slot. The effects of steady mass transfer were compared to those of periodic excitation. It was found that steady blowing is significantly inferior to periodic excitation in terms of performance benefits and that the response to steady blowing is abrupt, and therefore undesirable from a control point of view. Steady suction and periodic excitation are comparable in effectiveness and both exhibit a gradual response to changes in the magnitude of the control input. The combination of weak steady suction and periodic excitation is extremely effective while the addition of steady blowing could be detrimental. Compressibility effects are weak as long as separation is not caused by a shock-wave/boundary-layer interaction. The undesirable effects of the shock-induced separation could be alleviated by the introduction of periodic excitation upstream of the shock wave, inside the region of supersonic flow. The effects of mild sweep were also studied and periodic excitation was found to be very effective in reattaching three-dimensional separated flow. Scaling laws that correlate 2D and 3D controlled flows were tested and verified. Several performance benefits could be gained by applying the method to existing configurations, but it is expected that the full potential of the method can only be realized through the design of new configurations. A comprehensive, fully turbulent, database was generated in order to guide the development, and enable validation, of candidate unsteady CFD design tools.

Pack, LaTunia G.↗

NASA NTRS2024

Modeling Atmospheric Brown Carbon in the GISS ModelE Earth System Model

Brown carbon (BrC) is an absorbing organic aerosol (OA), primarily emitted through biomass burning (BB), which exhibits light absorption unique to both black carbon (BC) and other organic aerosols. Despite many field and laboratory studies seeking to constrain BrC properties, the radiative forcing (RF) of BrC is still highly uncertain. To better understand its climate impact, we introduced BrC to the One-Moment Aerosol (OMA) module of the GISS ModelE Earth system model (ESM). We assessed ModelE sensitivity to primary BrC processed through a novel chemical aging scheme and to secondary BrC formed from biogenic volatile organic compounds (BVOCs). Initial results show that BrC typically contributes a top-of-the-atmosphere (TOA) radiative effect of 0.04 W m −2 . Sensitivity tests indicate that explicitly simulating BrC (separating it from other OAs), including secondary BrC, and simulating chemical bleaching of BrC contribute distinguishable radiative effects and should be accounted for in BrC schemes. This addition of prognostic BrC to ModelE allows greater physical and chemical complexity in OA representation with no apparent trade-off in model performance, as the evaluation of ModelE aerosol optical depth against Aerosol Robotic Network (AERONET) and Moderate Resolution Imaging Spectroradiometer (MODIS) retrieval data, with and without the BrC scheme, reveals similar skill in both cases. Thus, BrC should be explicitly simulated to allow more physically based chemical composition, which is crucial for more detailed OA studies like comparisons to in situ measurement campaigns. We include a summary of best practices for BrC representation within ModelE at the end of this paper.

brown carbon aerosols↗

NASA NTRS1974

Preliminary flight prototype waste collection subsystem

The zero gravity test program demonstrated the feasibility and practicability of collecting urine from both male and female crew members in a zero gravity environment in an earthlike manner not requiring any manual handling of urine containers. In addition, the testing demonstrated that a seat which is comfortable in both regimes of operation could be designed for use on the ground and in zero-gravity. Further, the tests showed that the vortex liquid/air separator is an effective liquid/air separation method in zero gravity. Visual observations indicate essentially zero liquid carry over. The system also demonstrated its ability to handle post elimination wipes without difficulty. The designs utilized in the WCS were verified as acceptable for usage in the space shuttle or other space vehicles.

Swider, J. E., Jr.↗

NASA NTRS1942

Prediction of Downwash and Dynamic Pressure at the Tail from Free-flight Measurements

The present measurements form a continuation of earlier flight tests published in a previous report for predicting the downwash at the tail of an airplane. The method makes use of the tail itself as integrating contact surface to the extent that, beginning from the measurement of the self-alignment of the elevator, the mean downwash angle and dynamic pressure at the tail are determined. The instrumental accuracy is considerably improved if the elevator is completely separate from the controls during the tests, because the effect of friction on the self-alignment of the elevator is then reduced to a minimum and a finer elevator weight balance is rendered possible. The structural design of the push-rod uncoupling mechanism is also described.

Eujen, E↗

NASA NTRS1976

Treatment of atomic and molecular line blanketing by opacity sampling

A sampling technique for treating the radiative opacity of large numbers of atomic and molecular lines in cool stellar atmospheres is subjected to several tests. In this opacity sampling (OS) technique, the global opacity is sampled at only a selected set of frequencies, and at each of these frequencies the total monochromatic opacity is obtained by summing the contribution of every relevant atomic and molecular line. In accord with previous results, we find that the structure of atmospheric models is accurately fixed by the use of 1000 frequency points, and 100 frequency points are adequate for many purposes. The effects of atomic and molecular lines are separately studied. A test model computed using the OS method agrees very well with a model having identical atmospheric parameters, but computed with the giant line (opacity distribution function) method.

Johnson, H. R.↗

NASA NTRS2011

Ares I-X First Stage Separation Loads and Dynamics Reconstruction

The Ares I-X flight test provided NASA with the opportunity to test hardware and gather critical data to ensure the success of future Ares I flights. One of the primary test flight objectives was to evaluate the environment during First Stage separation to better understand the conditions that the J-2X second stage engine will experience at ignition [1]. A secondary objective was to evaluate the effectiveness of the stage separation motors. The Ares I-X flight test vehicle was successfully launched on October 29, 2009, achieving most of its primary and secondary test objectives. Ground based video camera recordings of the separation event appeared to show recontact of the First Stage and the Upper Stage Simulator followed by an unconventional tumbling of the Upper Stage Simulator. Closer inspection of the videos and flight test data showed that recontact did not occur. Also, the motion during staging was as predicted through CFD analysis performed during the Ares I-X development. This paper describes the efforts to reconstruct the vehicle dynamics and loads through the staging event by means of a time integrated simulation developed in TREETOPS, a multi-body dynamics software tool developed at NASA [2]. The simulation was built around vehicle mass and geometry properties at the time of staging and thrust profiles for the first stage solid rocket motor as well as for the booster deceleration motors and booster tumble motors. Aerodynamic forces were determined by models created from a combination of wind tunnel testing and CFD. The initial conditions such as position, velocity, and attitude were obtained from the Best Estimated Trajectory (BET), which is compiled from multiple ground based and vehicle mounted instruments. Dynamic loads were calculated by subtracting the inertial forces from the applied forces. The simulation results were compared to the Best Estimated Trajectory, accelerometer flight data, and to ground based video.

Demory, Lee↗

NASA NTRS1976

Studies with the USF/NASA toxicity screening test method - Effect of air flow and effect of fabric dye

One sample each of commercial polyurethane and polychloroprene flexible foams were evaluated using the USF/NASA toxicity screening test method. Air flow rates of 0, 0.16, 16, and 48 ml/sec were used to determine the effect of air flow on relative toxicity. Time to first sign of incapacitation and time to death were substantially reduced with both polyurethane and polychloroprene flexible foams by the introduction of 16 to 48 ml/sec air flow. The relative toxicity rankings of these materials were not altered by changes in air flow. Under these test conditions, the polyurethane foam consistently appeared more toxic than the polychloroprene foam. Samples of six different colors from the same fabric were evaluated separately, using the USF/NASA toxicity screening test method, to determine the effect of fabric dye, if any. The material was an upholstery fabric, consisting of 46 percent cotton, 33 percent wool, and 21 percent nylon. There appeared to be no significant effect of fabric dye on relative toxicity, for this material under these test conditions.

Hilado, C. J.↗

NASA NTRS1981

A large-scale investigation of engine influence on inlet performance at angle-of-attack

A low-speed wind tunnel test was conducted in the NASA/Ames 40-x-80-foot wind tunnel to investigate the effect of engine/inlet flowfield interaction on inlet performance near flow separation. The effect of engine/inlet flowfield interaction was determined by comparing the performance of a large-scale subsonic inlet (CR = 1.26) close-coupled and remote-coupled to a TF-34 turbofan engine. The remote coupled inlet configuration removes the influence of the engine on the inlet flowfield and further, typifies conventional small-scale inlet test techniques which generally provide no simulation of turbomachinery effects. Test results indicated that engine interaction allows the inlet to operate with lower distortion levels at and beyond the separation angle-of-attack attained without engine interaction.

Hodder, B. K.↗

NASA NTRS1974

Solid metabolic waste transport and stowage investigation

The basic Waste Collection System (WCS) design under consideration utilized air flow to separate the stool from the WCS user and to transport the fecal material to a slinger device for subsequent deposition on a storage bowel. The major parameters governing stool separation and transport were found to be the area of the air inlet orifices, the configuration of the air inlet orifice and the transport air flow. Separation force and transport velocity of the stool were studied. The developed inlet orifice configuration was found to be an effective design for providing fecal separation and transport. Simulated urine tests and female user tests in zero gravity established air flow rates between 0.08 and 0.25 cu sm/min (3 and 9 scfm) as satisfactory for entrapment, containment and transport of urine using an urinal. The investigation of air drying of fecal material as a substitute for vacuum drying in a WCS breadboard system showed that using baseline conditions anticipated for the shuttle cabin ambient atmosphere, flow rates of 0.14 cu sm/min (5 cfm) were adequate for drying and maintaining biological stability of the fecal material.

Burt, R. A.↗

NASA NTRS1993

Two color holographic interferometry for microgravity application

Holographic interferometry is a primary candidate for the measurement of temperature and concentration in various crystal growth experiments destined for space. The method measures refractive index changes in the experiment test cell. A refractive index change can be caused by concentration changes, temperature changes, or a combination of temperature and concentration changes. If the refractive index changes are caused by temperature and concentration changes occurring simultaneously in the experiment test cell, the contributions by the two effects cannot be separated by conventional measurement methods. By using two wavelengths, two independent interferograms can be produced from the reconstruction of the hologram. The two interferograms will be different due to dispersion properties of fluid materials. These differences provide the additional information that allows the separation of simultaneously occurring temperature and concentration gradients. There is no other technique available that can provide this type of information. The primary objectives of this effort are to experimentally verify the mathematical theory of two color holographic interferometry and to determine the practical value of this technique for space application. To achieve these objectives, the accuracy and sensitivity of the technique must be determined for geometry's and materials that are relevant to the Materials Processing in the Space program of NASA. This will be achieved through the use of a specially designed two-color holographic interferometry breadboard optical system. In addition to experiments to achieve the primary goals, the breadboard will also provide inputs to the design of an optimum space flight system.

Trolinger, James D.↗

NASA NTRS2024

Exploration Extravehicular Mobility Unit (xEMU) Helmet and Extravehicular Visor Assembly (EVVA) Chamber B Thermal Vacuum Testing Results

NASA’s Exploration Extravehicular Mobility Unit (xEMU) is the government reference next-generation spacesuit design and is engineered to protect astronauts from extreme lunar environmental temperatures. To evaluate the xEMU hardware thermal requirements, the xEMU Testing Team invented, designed, and executed a dual-suit, uncrewed thermal vacuum (TVAC) test at Johnson Space Center’s (JSC) Chamber B. This paper details the test methodology, hardware setup, and results from the xEMU helmet and extravehicular visor assembly (EVVA). Two helmets/EVVAs were tested simultaneously in Chamber B, with different thermal environments and EVVA configurations. For the helmet/EVVA on the Short xEMU (SxEMU) test article, five thermal profiles were tested during five simulated EVAs, with four different visor and shade configurations. For the helmet/EVVA on the second xEMU, eleven unique thermal profiles were tested including both cold and hot environmental cases over the course of five continuous days of testing, with a single visor and shade configuration. The radiative thermal environment was controlled through exposure to liquid-nitrogen shrouds on the chamber walls and through two separate heater cages surrounding each respective test article. The thermal effects of the Exploration Informatics (xINFO) lights and camera on the helmet/EVVA was also tested. Twenty-two temperature sensors were used to collect data in critical locations in the xEMU helmet/EVVA assembly. This paper will document the testing results and compare the test data against the xEMU helmet/EVVA and system-level thermal models for model validation.

xEMU↗

NASA NTRS1976

Technical challenges of integrating the Space Shuttle

A review is presented of the technology involved in integrating the Space Shuttle system. A powered flight analysis of the Shuttle is presented, touching upon the following areas: ascent profile and abort mode integration, sizing and design, control of load factor by a stage thrust shaping, structural load constraints, flight performance reserve and trajectory design for the orbital flight test. A discussion is presented of aerothermodynamics including aerodynamic and plume heating. Flight control and separation is considered with attention paid to liftoff, ascent to booster staging, elevon load relief, booster tailoff thrust mismatch and gimbal limitations and booster separation. Structural analysis and dynamics is examined, considering: vehicle loads and modes and the pogo effect. Propulsion aspects (hydraulics, the LH2 recirculation system, the antigeyser system, the pressurization system, etc.), ground vibration tests, separation system verification and flight readiness firing are all described.

Martin, A. C.↗

NASA NTRS1985

Exploratory flutter test in a cryogenic wind tunnel

The feasibility of flutter testing in cryogenic wind tunnels is investigated experimentally in tests on a rigid solid-metal rectangular-planform aspect-ratio-1.5 NACA 64A010 wing model with an integral flexible beam support, cantilever mounted to the wall of the 0.3-m transonic cryogenic tunnel at NASA Langley, at Mach numbers M = 0.5 and 0.8 and Reynolds numbers Re = (4.09-18.16) x 10 to the 6th. Best results are obtained when the onset of flutter (predicted by the peak-hold subcritical-response technique of Sandford et al., 1975) is approached by adjusting stagnation pressure while keeping M and the stagnation temperature constant. The data are presented in graphs and tables and discussed. It is found that Re effects on flutter cannot be separated from mass-ratio and temperature effects for a single test model and must be interpreted from analytical trends, and that the effects detected by this procedure are so small (4.0-6.5 percent) as to fall within the scatter band of the subcritical-response predictions.

Cole, S. R.↗

NASA NTRS1937

Pressure Drop Across Finned Cylinders Enclosed in a Jacket

The pressure drop across finned cylinders in a jacket for a range of air speeds from approximately 13 to 230 miles per hour has been investigated. Tests were made to determine the effect on the pressure drop of changes in fin space, fin width, jacket entrance and exit areas, skirt-approach radius, and the use of fillets and a separator plate at the rear of the cylinder. The pressure drop across the cylinder increased as the fin space decreased, the increase being very rapid at fin spaces smaller than approximately 0.20 inch. Fin width had little effect on the pressure drop for the range of widths tested. The pressure drop across the cylinder was nearly halved by increasing the skirt-approach radius from 3/4 inch to 1-1/4 inches, but fillets and a separator plate at the rear of the cylinder had little effect on the pressure drop. The pressure drop across a cylinder with tapered fins was greater than that for a cylinder having rectangular fins with the same effective fin spacing.

Rollin, Vern G↗

NASA NTRS1977

Liquid-hydrogen rocket engine development at Aerojet, 1944 - 1950

This program demonstrated the feasibility of virtually all the components in present-day, high-energy, liquid-rocket engines. Transpiration and film-cooled thrust chambers were successfully operated. The first liquid-hydrogen tests of the coaxial injector was conducted and the first pump to successfully produce high pressures in pumping liquid hydrogen was tested. A 1,000-lb-thrust gaseous propellant and a 3,000-lb-thrust liquid-propellant thrust chamber were operated satisfactorily. Also, the first tests were conducted to evaluate the effects of jet overexpansion and separation on performance of rocket thrust chambers with hydrogen-oxygen propellants.

Osborn, G. H.↗

NASA NTRS1977

TRIDENT 1 third stage motor separation system

The third stage engine separation system has shown through test and analysis that it can effectively and reliably perform its function. The weight of the hardware associated with this system is well within the targeted value.

Welch, B. H.↗

NASA NTRS1992

The geophysical signal of the martian global dichotomy

A first-order tectonic question for Mars is the origin and nature of the global dichotomy (GD) separating approximately the northern and southern hemispheres of the planet. It is appropriate to focus on hypotheses for the origin of the GD as well as on geophysical models of related internal structure that are constrained by present-day observations. There are basic planetary scale observations that relate to the GD: (1) the dichotomy boundary separates two fundamentally different elevations on the planet, as the terrain to the north is lower by an average of about 3 km; (2) the boundary separates terrain of regionally distinct crater ages, heavily cratered (older) in the south and sparsely cratered (younger) in the north; (3) the amount of ancient crust apparently removed from north of the dichotomy boundary cannot be accounted for by simple surface erosion and deposition in the south, and the constraint becomes particularly severe if isostatic adjustment is presumed to have accompanied this process. This last point leads to the supposition that some type of interior process must have been responsible for the creation of the GD. An obvious way to create the observed elevation difference between the two hemispheres is with a thinner crust in the north, although a denser cust would also work. Hypotheses for producing a thinner northern crust include preferential sub-crustal erosion, a giant impact, and simply invoking the crustal thickness difference as a primordial feature of the planet. If the GD represents a fundamental change in the crustal thickness of Mars, then there should be geophysical evidence of this. The center-of-figure to center-of-mass offset of the planet may be related to the GD, but the Tharsis topography must certainly also contribute. If the Tharsis and GD effects can be separated, then a crustal thickness model can be tested, though the results will not be unique. The gravity field provides another geophysical constraint on GD models. A simple change in thickness of an isostatically compensated crust should show a characteristic gravity signal across the dichotomy boundary. There is a gravity anomaly that is clearly associated with the boundary in regions where the gravity signal is not cluttered by contributions from other features such as Tharsis and Elysium. The gravity signal has a complex spatial relationship with the boundary, and efforts are presently underway to model this anomaly.

Phillips, Roger J.↗

NASA NTRS2011

Employing a Modified Diffuser Momentum Model to Simulate Ventilation of the Orion CEV

The Ansys CFX CFD modeling tool was used to support the design efforts of the ventilation system for the Orion CEV. CFD modeling was used to establish the flow field within the cabin for several supply configurations. A mesh and turbulence model sensitivity study was performed before the design studies. Results were post-processed for comparison with performance requirements. Most configurations employed straight vaned diffusers to direct and throw the flow. To manage the size of the models, the diffuser vanes were not resolved. Instead, a momentum model was employed to account for the effect of the diffusers. The momentum model was tested against a separate, vane-resolved side study. Results are presented for a single diffuser configuration for a low supply flow case.

Straus, John↗