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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Development of a High-Fidelity Simulation Environment for Shadow-Mode Assessments of Air Traffic Concepts

This paper describes the Shadow-Mode Assessment Using Realistic Technologies for the National Airspace System (SMART-NAS) Test Bed. The SMART-NAS Test Bed is an air traffic simulation platform being developed by the National Aeronautics and Space Administration (NASA). The SMART-NAS Test Bed's core purpose is to conduct high-fidelity, real-time, human-in-the-loop and automation-in-the-loop simulations of current and proposed future air traffic concepts for the United States' Next Generation Air Transportation System called NextGen. The setup, configuration, coordination, and execution of realtime, human-in-the-loop air traffic management simulations are complex, tedious, time intensive, and expensive. The SMART-NAS Test Bed framework is an alternative to the current approach and will provide services throughout the simulation workflow pipeline to help alleviate these shortcomings. The principle concepts to be simulated include advanced gate-to-gate, trajectory-based operations, widespread integration of novel aircraft such as unmanned vehicles, and real-time safety assurance technologies to enable autonomous operations. To make this possible, SNTB will utilize Web-based technologies, cloud resources, and real-time, scalable, communication middleware. This paper describes the SMART-NAS Test Bed's vision, purpose, its concept of use, and the potential benefits, key capabilities, high-level requirements, architecture, software design, and usage.

human-in-the-loop↗

High fidelity simulation and validation of crossflow through a tube bundle and the onset of vibration

Flow induced vibrations can be detrimental to all manner of engineering applications with fluid flow. Heat exchangers with bundles of thin tubes experiencing a crossflow are especially susceptible to the unexpected onset of vibration. Heat-exchanger design necessarily involves extensive modeling and testing to ensure that significant vibrations cannot develop for any expected flow conditions. A properly validated numerical simulation can work in conjunction with physical experiments to identify problematic vibrations and allow for rapid iteration of design at relatively low expense. A high-fidelity fluid–structure interaction code has been developed by fully coupling CFD LES/DNS code Nek5000 and CSM code Diablo. The coupled code is used to simulate crossflow through a tube bundle in a geometry recreated after a physical experiment. Validation against this experiment involves comparing the amplitude and frequency spectrum for three different flow velocities. The velocities compared straddle the onset of large magnitude vibrations. The simulation accurately captures the onset of the vibrations with a marginally lower predicted frequency of vibration. When the onset velocity is compensated for the difference in natural frequency, the simulation results closely match the experiment. Finally, the continuous nature of the simulation measurements helps illustrate the fluid mechanics behind the pin motion and reveals the front to back propagation of the vibrations as the fluid velocity increases.

42 ENGINEERING↗

High Fidelity Simulation and Validation of Crossflow through a Tube Bundle and the Onset of Vibration

Flow induced vibrations can be detrimental to all manner of engineering applications with fluid flow. Heat exchangers with bundles of thin tubes experiencing a crossflow are especially susceptible to the unexpected onset of vibration. Heat-exchanger design necessarily involves extensive modeling and testing to ensure that significant vibrations cannot develop for any expected flow conditions. A properly validated numerical simulation can work in conjunction with physical experiments to identify problematic vibrations and allow for rapid iteration of design at relatively low expense. A high-fidelity fluid-structure interaction code has been developed by fully coupling CFD LES/DNS code Nek5000 and CSM code Diablo. The coupled code is used to simulate crossflow through a tube bundle in a geometry recreated after a physical experiment. Validation against this experiment involves comparing the amplitude and frequency spectrum for three different flow velocities. The velocities compared straddle the onset of large magnitude vibrations. The simulation accurately captures the onset of the vibrations with a marginally lower predicted frequency of vibration. When the onset velocity is compensated for the difference in natural frequency, the simulation results closely match the experiment. The continuous nature of the simulation measurements helps illustrate the fluid mechanics behind the pin motion and reveals the front to back propagation of the vibrations as the fluid velocity increases.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

High-Fidelity Simulation Study of the Unsteady Flow Effects on High-Pressure Turbine Blade Performance

Abstract Unsteadiness, in the form of both broadband background disturbances and discrete coherent wakes, can have a strong effect on the performance of turbomachinery blades. The influence of the incoming flow has received much interest as it inevitably affects the blade boundary layers and develops as it passes through the machine. In the present work, we investigate the effect of unsteady flow on high-pressure turbines (HPTs), using high-fidelity datasets produced by wall resolved large-eddy simulation of an HPT stage. The effects of incident wakes from an upstream stator, compounded by the presence of freestream turbulence, on the downstream rotor are investigated. Based on analyzing cases with different turbulence intensities and length scales prescribed at the inlet, we show that changing the freestream turbulence characteristics has a direct effect on the unsteady behavior of the stator wakes. As a result, the performance of the rotor is also significantly affected. By detailing the influence of the wake–turbulence interaction, we aim to distinguish driving forces on rotor performance, be it changes in the incident wakes or direct influence from the freestream turbulence. Furthermore, the aerothermal behaviors of the rotor blades have been extensively investigated, showing that the blade boundary layers on the suction and pressure sides respond differently to external disturbances. The insights gained can provide designers with guidelines in understanding the unsteady flow effects of a given flow state, and how the unsteadiness present, either broadband or deterministic, will affect the performance of downstream blades.

Engineering↗

High Fidelity Simulations of Air-Cooled Reactor Cavity Cooling System

High Temperature Gas Reactor (HTGR) designs incorporate passive safety systems (e.g., the Reactor Cavity Cooling System [RCCS]) that utilize natural principles to manage heat dissipation from the reactor pressure vessel (RPV) during accidents or routine shutdowns. The industry community is experiencing a pressing need for advanced simulation tools that can accurately assess the performance of these types of systems. In the literature, a knowledge gap exists concerning high-fidelity data for the RCCS, and this gap is one of the areas of focus of the present study. This research focuses on a specific RCCS designed for General Atomics' Modular High-Temperature Gas Reactor (GA-MHTGR). Experimental studies on a scaled version (can be seen in Figure 1) of the air-cooled RCCS used in GA-MHTGR were conducted by the University of Wisconsin-Madison (UW-Madison). This work contributes to a broader initiative aimed at establishing a numerical benchmark based on the UW-Madison experiments.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

High-fidelity simulations of the run-in process for a pebble-bed reactor

Pebble-bed reactors (PBRs) rely on a continual feed of fuel pebbles being cycled through the core. As a result, they require a “run-in” period in order to reach an equilibrium state. The run-in period for a PBR is a complex, time-dependent problem that requires the injection of new fuel, different types of fuel, and power increases. This complexity in the run-in makes it important to capture the physical processes in order to generate an accurate representation. The present work details the creation of a high-fidelity Monte Carlo methodology for analyzing the run-in and subsequent approach to equilibrium for PBRs. The methodology entails a Python module wrapped around Serpent so as to perform neutronics calculations, move pebbles, refuel the core, and discharge pebbles, thereby modeling the explicit behavior of the PBR run-in. Further, three run-in simulations (a constant temperature profile, a linear temperature profile, and a constant temperature profile using control rods) were examined in order to identify the key physical phenomena present in the run-in process. Utilizing kugelpy, we found the inclusion of a temperature profile to be important for accurately capturing a discharge burnup (around 141 MWd/kg), a consistent k-eff (around 1.005), and an average pebble power (around 2.5 kW/pebble) that all fall within acceptable limits.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Data-driven learning of nonlocal models: from high-fidelity simulations to constitutive laws

We show that machine learning can improve the accuracy of simulations of stress waves in one-dimensional composite materials. We propose a data-driven technique to learn nonlocal constitutive laws for stress wave propagation models. The method is an optimization-based technique in which the nonlocal kernel function is approximated via Bernstein polynomials. The kernel, including both its functional form and parameters, is derived so that when used in a nonlocal solver, it generates solutions that closely match high-fidelity data. The optimal kernel therefore acts as a homogenized nonlocal continuum model that accurately reproduces wave motion in a smaller-scale, more detailed model that can include multiple materials. We apply this technique to wave propagation within a heterogeneous bar with a periodic microstructure. Several one-dimensional numerical tests illustrate the accuracy of our algorithm. The optimal kernel is demonstrated to reproduce high-fidelity data for a composite material in applications that are substantially different from the problems used as training data.

97 MATHEMATICS AND COMPUTING↗

High-Fidelity Simulations of Gravity Currents Using a High-Order Finite-Difference Spectral Vanishing Viscosity Approach

This numerical work investigates the potential of a high-order finite-difference spectral vanishing viscosity approach to simulate gravity currents at high Reynolds numbers. The method introduces targeted numerical dissipation at small scales through altering the discretisation of the second derivatives of the viscous terms in the incompressible Navier-Stokes equations to mimic the spectral vanishing viscosity (SVV) operator, originally designed for the regularisation of spectral element method (SEM) solutions of pure advection problems. Using a sixth-order accurate finite-difference scheme, the adoption of the SVV method is straightforward and comes with a negligible additional computational cost. In order to assess the ability of this high-order finite-difference spectral vanishing viscosity approach, we performed large-eddy simulations (LES) of a gravity current in a channelised lock-exchange set-up with our SVV model and with the well-known explicit static and dynamic Smagorinsky sub-grid scale (SGS) models. The obtained data are compared with a direct numerical simulation (DNS) based on more than 800 million mesh nodes, and with experimental measurements. A framework for the energy budget is introduced to investigate the behaviour of the gravity current. First, it is found that the DNS is in good agreement with the experimental data for the evolution of the front location and velocity field as well as for the stirring and mixing inside the gravity current. Secondly, the LES performed with less than 0.4% of the total number of mesh nodes compared to the DNS, can reproduce the main features of the gravity currents, with the SVV model yielding slightly more accurate results. It is also found that the dynamic Smagorinsky model performs better than its static version. For the present study, the static and dynamic Smagorinsky models are 1.8 and 2.5 times more expensive than the SVV model, because the latter does not require the calculation of explicit SGS terms in the Navier-Stokes equations nor spatial filtering operations.

direct numerical simulation↗

Insights into the failure mode of the Chelyabinsk meteor from high-fidelity simulation

In 2013, an asteroid with a diameter of approximate 20 m broke up in the atmosphere above the Russian city of Chelyabinsk producing what is known as an airburst event. The event was recorded on video from multiple angles and a 500-kg fragment was recovered from Lake Chebarkul shortly thereafter. These aspects, coupled with the asteroid’s large size, distinguish the Chelyabinsk event as unique. In this study, we use the smoothed particle hydrodynamics method to examine the breakup mode of a Chelyabinsk-sized monolithic asteroid and probe whether a monolithic structure is consistent with observations from the Chelyabinsk event. We model the object as a homogeneous sphere with properties consistent with Chelyabinsk meteorites. We use planar-2D simulations to test the sensitivity of results to variations in the material model and to qualitatively inspect the cause of crack nucleation and fragmentation. We then compare results from a 3D simulation to observations from the event. Our 3D simulation predicts a burst height within 3 km of the observed peak luminosity suggesting the responsible asteroid may have been monolithic.

79 ASTRONOMY AND ASTROPHYSICS↗

Experimentally validated high-fidelity simulations of a liquid jet in supersonic crossflow

Here, utilizing recent advancements in computational schemes for compressible, multiphase flows, this work features a parametric study of a pure liquid jet in supersonic crossflow that involves simulating the atomization process for four values of momentum-flux ratio. These simulations are validated against experimental results measured with high-speed X-ray imaging, which confirm the accuracy of the numerical approach. Also, the effect of numerical resolution on some flow behavior is investigated, revealing convergence of the jet shape and surface instability wavelength. Analysis of the resulting sprays includes statistical descriptions of the liquid distribution, liquid structures created through breakup, interfacial instabilities, and dominant flow features. As the flowrate increases, the spray penetrates further, it becomes more disperse, and less liquid impacts the wall, but the droplet size distribution changes little. The wavelength of instabilities on the windward side of the jet diverges from measured trends in subsonic crossflows. In a visualization of the time-averaged flow, counter-rotating vortices are observed along the jet core and in the wake, affecting the process of primary atomization and early droplet trajectories.

42 ENGINEERING↗

High-Fidelity Simulation of the Light-to-Dense Stratification Transient in the HiRJET Facility

Density stratification in a large enclosure is a crucial phenomenon to heat transfer and sustainable passive heat removal of a sodium fast reactor during reactivity transients. However, engineering turbulence models were identified to have unsatisfactory performance in predicting propagation of a stratified front. Yet, the scarcity of high-resolution data for stratification hampers the development of models. To explor e applications of leveraging direct numerical simulation (DNS) data to support turbulence model development, this work conducted DNS using NekRS to study a long stratification transient in the High-Resolution Jet (HiRJET) experimental facility. Here, this work considers an experiment run where light fluid is injected into a tank containing a denser fluid with a relative density difference of 1.5%. Formation of the stratified layer is identified as impingement of the buoyant jet promoting mixing of the two fluids. Based on the transient statistics, transport of the concentration can be characterized by regions with dominating effects of turbulent mixing, buoyant dissipation, and molecular diffusion, respectively, as moving away from the elevation of jet impingement. Concentration near the stratified front also exhibits oscillation at Brunt-Väisälä frequency. Preliminary validation of the simulation showed encouraging agreement of the concentration distribution with the reference experiment.

buoyant mixing↗

High-Fidelity Simulations of a Linear HPT Vane Cascade Subject to Varying Inlet Turbulence

The effect of inflow turbulence intensity and turbulence length scales have been studied for a linear high-pressure turbine vane cascade at Reis = 590,000 and Mis = 0.93, using highly resolved compressible large-eddy simulations employing the WALE turbulence model. The turbulence intensity was varied between 6% and 20% while values of the turbulence length scales were prescribed between 5% and 20% of axial chord. The analysis focused on characterizing the inlet turbulence and quantifying the effect of the inlet turbulence variations on the vane boundary layers, in particular on the heat flux to the blade. The transition location on the suction side of the vane was found to be highly sensitive to both turbulence intensity and length scale, with the case with turbulence intensity 20% and 20% length scale showing by far the earliest onset of transition and much higher levels of heat flux over the entire vane. It was also found that the transition process was highly intermittent and local, with spanwise parts of the suction side surface of the vane remaining laminar all the way to the trailing edge even for high turbulence intensity cases.

Pichler, Richard↗

Hyperparameter Studies for Vision Transformers Trained on High-Fidelity Simulations

This library is a collection of python modules that define, train, and analyze vision-transformer (ViT) machine learning models. The code implements, with mild modifications, ViT models that have been made publicly available through publication and GitHub code. The training data for these models is hydrodynamic simulation output in the form of numpy arrays. This library contains code to train these ViT models on the hydrodynamic simulation output with a variety of hyperparameters, and to compare the results of such models. Furthermore, the library contains definitions of simple convolutional neural network (CNN) machine learning architectures which can be trained on the same hydrodynamic simulation output. These are included as a reference point to compare the ViT models to. Additionally, the library includes trained ViT and CNN models and example input data for demonstration purposes. The code is based on the PyTorch python library.

Callis, Skylar↗

Spray characterization for engine combustion network Spray G injector using high-fidelity simulation with detailed injector geometry

This article presents a computational fluid dynamics study of the engine combustion network Spray G, focusing on the transient characteristics of the spray during the start of injection and the impacts of nozzle geometry details derived from the manufacturing process. The large-eddy-simulation method, coupled with the volume-of-fluid method, was used to model the high-speed turbulent two-phase flow. A moving-needle boundary condition was applied to capture the internal flow boundary condition accurately. The injector geometry was measured with micron-level resolution using X-ray tomographic imaging at the Advanced Photon Source at Argonne National Laboratory, providing detailed machining tolerance and defects from manufacturing and a realistic rough surface. For comparison, a nominal geometry and a modified geometry incorporating measured large-scale geometric features but no surface details were also used in the simulations. Spray characteristics such as mass flow rate, injection velocity, and Sauter mean diameter were analyzed. Significantly distinct spray characteristics in terms of injection velocity, spray morphology, and primary breakup mechanism were predicted using different nozzle geometries, which is mainly attributable to the realistic surface finish and manufacturing defects. The measured high-resolution geometry predicts a lower injection velocity, a wider-spreading spray, and an overall slower breakup rate with evident injector tip wetting compared to the ideally smooth nozzle boundary. This result implies that the manufacturing details of the injector, which are usually ignored in fuel injection studies, have a significant impact on the spray development process and should be taken into account for design optimization.

Yue, Zongyu↗