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The Space Station Freedom - International cooperation and innovation in space safety

The Space Station Freedom (SSF) being developed by the United States, European Space Agency (ESA), Japan, and Canada poses novel safety challenges in design, operations, logistics, and program management. A brief overview discloses many features that make SSF a radical departure from earlier low earth orbit (LEO) space stations relative to safety management: size and power levels; multiphase manned assembly; 30-year planned lifetime, with embedded 'hooks and scars' forevolution; crew size and skill-mix variability; sustained logistical dependence; use of man, robotics and telepresence for on-orbit maintenance of station and free-flyer systems; closed-environment recycling; use of automation and expert systems; long-term operation of collocated life-sciences and materials-science experiments, requiring control and segregation of hazardous and chemically incompatible materials; and materials aging in space.

Rodney, George A.↗

Express Payload Project - A new method for rapid access to Space Station Freedom

The deployment and permanent operation of Space Station Freedom will enable researchers to enter a new era in the 21st century, in which continuous on-orbit experimentation and observation become routine. In support of this objective, the Space Station Freedom Program Office has initiated the Express Payload Project. The fundamental project goal is to reduce the marginal cost associated with small payload development, integration, and operation. This is to be accomplished by developing small payload accommodations hardware and a new streamlined small payload integration process. Standardization of small payload interfaces, certification of small payload containers, and increased payload developer responsibility for mission success are key aspects of the Express Payload Project. As the project progresses, the principles will be applied to both pressurized payloads flown inside the station laboratories and unpressurized payloads attached to the station external structures. The increased access to space afforded by Space Station Freedom and the Express Payload Project has the potential to significantly expand the scope, magnitude, and success of future research in the microgravity environment.

Uhran, Mark L.↗

Environmental interactions of the Space Station Freedom electric power system

The Space Station Freedom operates in a low earth orbit (LEO) environment. Such operation results in different potential interactions with the Space Station systems including the Electric Power System (EPS). These potential interactions result in environmental effects which include neutral species effects such as atomic oxygen erosion, effects of micrometeoroid and orbital debris impacts, plasma effects, ionizing radiation, and induced contamination degradation effects. The EPS design and its interactions with the LEO environment are briefly described and the results of analyses and testing programs planned and performed thus far to resolve environmental concerns related to the EPS and its function in LEO environment.

Nahra, Henry K.↗

Environmental interactions of the Space Station Freedom electric power system

The Space Station Freedom will be operating in the Low Earth Orbit (LEO) environment. LEO environment operation results in different potential interactions with the Space Station systems including the Electric Power Systems (EPS). These potential interactions result in environmental effects which include neutral species effects such as atomic oxygen erosion, effects of micrometeroid and orbital debris impacts, plasma effects, ionizing radiation effects, and induced contamination degradation effects. The EPS design and its interactions with the LEO environment are described. The results of analyses and testing programs planned and performed thus far to resolve the environmental concerns related to the EPS and its function in the LEO environment are discussed.

Nahra, Henry K.↗

Space Station Freedom natural environment design models

The Space Station Freedom program has established a series of natural environment models and databases for utilization in design and operations planning activities. The suite of models and databases that have either been selected from among internationally recognized standards or developed specifically for spacecraft design applications are presented. The models have been integrated with an orbit propagator and employed to compute environmental conditions for planned operations altitudes of Space Station Freedom.

Suggs, Robert M.↗

A transient plasticity study and low cycle fatigue analysis of the Space Station Freedom photovoltaic solar array blanket

The Space Station Freedom photovoltaic solar array blanket assembly is comprised of several layers of materials having dissimilar elastic, thermal, and mechanical properties. The operating temperature of the solar array, which ranges from -75 to +60 C, along with the material incompatibility of the blanket assembly components combine to cause an elastic-plastic stress in the weld points of the assembly. The weld points are secondary structures in nature, merely serving as electrical junctions for gathering the current. The thermal mechanical loading of the blanket assembly operating in low earth orbit continually changes throughout each 90 min orbit, which raises the possibility of fatigue induced failure. A series of structural analyses were performed in an attempt to predict the fatigue life of the solar cell in the Space Station Freedom photovoltaic array blanket. A nonlinear elastic-plastic MSC/NASTRAN analysis followed by a fatigue calculation indicated a fatigue life of 92,000 to 160,000 cycles for the solar cell weld tabs. Additional analyses predict a permanent buckling phenomenon in the copper interconnect after the first loading cycle. This should reduce or eliminate the pulling of the copper interconnect on the joint where it is welded to the silicon solar cell. It is concluded that the actual fatigue life of the solar array blanket assembly should be significantly higher than the calculated 92,000 cycles, and thus the program requirement of 87,500 cycles (orbits) will be met. Another important conclusion that can be drawn from the overall analysis is that, the strain results obtained from the MSC/NASTRAN nonlinear module are accurate to use for low-cycle fatigue analysis, since both thermal cycle testing of solar cells and analysis have shown higher fatigue life than the minimum program requirement of 87,500 cycles.

Armand, Sasan C.↗

System performance predictions for Space Station Freedom's electric power system

Space Station Freedom Electric Power System (EPS) capability to effectively deliver power to housekeeping and user loads continues to strongly influence Freedom's design and planned approaches for assembly and operations. The EPS design consists of silicon photovoltaic (PV) arrays, nickel-hydrogen batteries, and direct current power management and distribution hardware and cabling. To properly characterize the inherent EPS design capability, detailed system performance analyses must be performed for early stages as well as for the fully assembled station up to 15 years after beginning of life. Such analyses were repeatedly performed using the FORTRAN code SPACE (Station Power Analysis for Capability Evaluation) developed at the NASA Lewis Research Center over a 10-year period. SPACE combines orbital mechanics routines, station orientation/pointing routines, PV array and battery performance models, and a distribution system load-flow analysis to predict EPS performance. Time-dependent, performance degradation, low earth orbit environmental interactions, and EPS architecture build-up are incorporated in SPACE. Results from two typical SPACE analytical cases are presented: (1) an electric load driven case and (2) a maximum EPS capability case.

Kerslake, Thomas W.↗

The use of PLAID in the Space Station Freedom viewing analysis

The focus early in the Space Station Freedom Program was on identifying viewing requirements for both direct viewing (windows) and indirect viewing (closed-circuit television). Currently, an analysis is being conducted to address the feasibility of viewing for Space Station Freedom. The goal of this analysis is to determine the optimum location for the windows and closed-circuit television cameras in order to meet the established requirements. Additionally all viewing provisions must adequately support Space Station assembly and on-board operations once the Station is operable. PLAID, a three-dimensional graphics system developed at NASA/Johnson Space Center, was selected for use as the primary tool in this analysis. PLAID provides the capability to simulate the assembly of the Space Station Freedom, as well as to examine operations on the Station as it evolves. In addition, it is used as a tool to analyze general out-the-window viewing conditions for all Space Station components, and provides the ability to integrate an anthropometric scale-modeled person (representing a crewmember) with the Station's interior architecture.

Mount, Frances E.↗

Space Station Freedom (SSF) crew systems SE&I

Space Station program office planning and requirements activity has accelerated during the past year to bring the Space Station Freedom Program (SSF) through the program requirements review phase during 1988. The preliminary design review cycle began in Jan. 89, and is now planned for completion, with formal preliminary design reviews between Apr. and Sept., 1990. This paper briefly describes the PROGRAMMATIC aspects of the engineering and integration management of the SSF crew systems. Emphasis is given to the Crew Health Care System, which includes the Health Maintenance Facility, the Exercise Countermeasure Facility, and the Environmental Health System; all managed within the Man-Systems, one of the twelve 'distributed systems.' Medical and engineering requirements to meet the needs of the mature Space Station operations environment and highlights of critical technologies and equipment in development will be reviewed.

Austin, Frank H., Jr.↗

Design, operation, and critical issues of the U.S. Space Station Freedom propulsion system

The U.S. Space Station Freedom Manned Base (SSFMB) propulsion system is a gaseous hydrogen/oxygen-based system for primary reboost, attitude control, and station contingencies using electrolyzed water as a propellant. A secondary propulsion reboost system employs multipropellant resistojets which utilize the various waste gases generated during normal station operations. The hydrogen/oxygen propulsion system is comprised of several modules which contain thrusters, propellant storage tanks, regulation subsystems, water electrolysis units, electronic controls, and fluid plumbing. The resistojet system is comprised of one module containing the resistojets, regulators, electronic controls, and fluid plumbing. The waste gas propellant storage takes place in the Fluid Management System.

Morano, Joseph S.↗

Identifying atmospheric monitoring needs for Space Station Freedom

The monitoring needs for Space Station Freedom were identified by examining: the experiences of past missions; ground based tests of proposed life support systems; a contaminant load model; metabolic production from an 8-person crew; and a fire scenario. Continuous monitoring is recommended for components critical for life support, and that intermittent analysis be provided for all agents that may exceed one-half the spacecraft maximum allowable concentration. The minimum monitoring effort recommended includes continuous monitoring for: N2, O2, CO2, CO, H2O, H2, CH4, nonmethane hydrocarbons, aromatic hydrocarbons, refrigerants, and halons. Information on over 70 compounds is presented on the rationale for monitoring the frequency of analysis, and concentration ranges.

Casserly, Dennis M.↗

Space Station Freedom contamination requirements and predictions

Space Station Freedom (SSF) requirements for the induced external gaseous and particulate environment have been defined. They include the Assembly Complete (AC) and the Permanently Manned Capability (PMC) phases which were established since the original configuration was developed. Requirements for both SSF configurations are discussed. Preliminary assessments of the impacts on SSF design and operation indicate that these requirements are both realistic and acceptable to the users with attached payloads.

Ehlers, Horst K. F.↗

Augmentation of orbital debris shielding for Space Station Freedom

Augmentation concepts for the Space Station Freedom (SSF) are described in detail and advantages and disadvantages of various proposals are evaluated. It is pointed out that early augmentation of SSF debris shielding, which would take place 6-9 years after the First Element Launch, could provide the greatest advantages to the program in terms of weight, cost, and safety benefits. Potential augmentation concepts include an attached, rigid aluminum second bumper; the multi-shock shield concept; a mesh double bumper concept; a debris shield augmentation element; a multi-shock airbag protection concept for 2-10 cm debris; and a debris sweeper. Requirements for and operation and deployment of these concepts are described in detail and an example of the augmentation effect on cumulative SSF probability of no-failure from debris and meteoroid impacts is given. An estimate of predicted encounter rates between debris and a 100 m radius sphere around SSF is presented.

Christiansen, Eric L.↗

Space Station Freedom - An overview

NASA's Space Station Freedom has been designed with a built-in upgrading capability. Permanently manned status is scheduled for fiscal year 2000; it will at that point be able to offer its users fully 30 kW of electrical power, by means of which either numerous experiments can be run simultaneously, or a single piece of unique hardware with high power requirements can be supplied the power. During this permanently manned phase, NASA will contribute, in addition to the three power modules furnishing 30 kW, a 27-ft long laboratory module with 12 user racks, and equally long habitation module for a crew of 4, and design features allowing growth to accommodate a crew of 8 and power supplies of 75 kW.

Kohrs, Richard H.↗

Space Station Freedom - Design review process

The Space Station Freedom (SSF) design review process is described. The SSF program background is summarized, and the program review management plan and organization are described. The technical approach of the Integrated System Preliminary Design Review (ISPDR) is examined along with the Review Item Discrepancy Tracking System. ISPDR results are summarized and compared with its objectives. Lessons learned for the future support of the management life cycle are addressed.

Koontz, Robert↗

An evolutionary construction facility for Space Station Freedom

Viewgraphs and discussion on an evolutionary construction facility for Space Station Freedom are presented. Space Station Freedom (SSF) will support permanent human presence in space and has the potential to enable scientific and exploratory endeavors unequalled in history. With larger and more ambitious spacecraft being developed, it will serve as a site for construction, checkout, and deployment. A facility attached to SSF is required to develop and demonstrate the techniques that will enable on-orbit construction of future large spacecraft. Examples of attached scientific experiments that currently envision in-space construction and that are discussed are: Solar X-ray Pinhole Occulter Facility, Astromag, and X-ray Large Array. Examples of large assemblable spacecraft which are discussed are: Large Deployable Reflector (LDR), Geostationary Platforms, and interplanetary vehicles.

Gates, Richard M.↗

A rationale for atmospheric monitoring on Space Station Freedom

The atmosphere monitoring needs for the Space Station Freedom are identified by examining the monitoring requirements for supplied breathing air in confined spaces, as in the case of submarines and the Shuttle. Some other factors influencing the monitoring requirements for Space Station Freedom are also identified. These include: the experience of past missions and ground based tests; the proposed experimental and manufacturing processes and their hazards; and limitations of the life support systems.

Casserly, Dennis M.↗

Space Station Freedom Utilization Conference: Executive summary

From August 3-6, 1992, Space Station Freedom Program (SSFP) representatives and prospective Space Station Freedom researchers gathered at the Von Braun Civic Center in Huntsville, Alabama, for NASA's first annual Space Station Freedom (SSF) Utilization Conference. The sessions presented are: (1) overview and research capabilities; (2) research plans and opportunities; (3) life sciences research; (4) technology research; (4) microgravity research and biotechnology; and (5) closing plenary.

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