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Understanding Space Shuttle Structural Dynamics

The Space Shuttle consists of a orbiter, external tank, solid rocket boosters, payload, main engines, mobile launch platform and launch pad (Ground Ops). Structural Dynamics - All structures will vibrate at certain frequencies. The dynamics of the Space Shuttle must be understood in order to make sure it can survive, to control it, to make sure that it can perform its mission, and to keep it from aging prematurely. We understand the structural dynamics of the Space Shuttle by modelling, testing and flying it.

James, George

Test facilities of the structural dynamics branch of NASA Lewis Research Center

The NASA Lewis Research Center Structural Dynamics Branch conducts experimental and analytical research related to the structural dynamics of aerospace propulsion and power systems. The experimental testing facilities of the branch are examined. Presently there are 10 research rigs and 4 laboratories within the branch. These facilities are described along with current and past research work.

Montague, Gerald T.

Langley rotorcraft structural dynamics program: Background, status, accomplishments, plans

Excessive vibration is the most common technical problem to arise as a show stopper in the development of a new rotorcraft. Vibration predictions have not been relied on by the industry during design because of deficiencies in finite element dynamic analyses. A rotorcraft structural dynamics program aimed at meeting the industry's long-term needs in this key technical area was implemented at Langley in 1984. The subject program is a cooperative effort involving NASA, the Army, academia, and the helicopter industry in a series of generic research activities directed at establishing the critical elements of the technology base needed for development of a superior finite element dynamics design analysis capability in the U.S. helicopter industry. An executive overview of the background, status, accomplishments, and future direction of this program is presented.

Kvaternik, Raymond G.

Structural Dynamics Testing of Advanced Stirling Convertor Components

NASA Glenn Research Center has been supporting the development of Stirling energy conversion for use in space. Lockheed Martin has been contracted by the Department of Energy to design and fabricate flight-unit Advanced Stirling Radioisotope Generators, which utilize Sunpower, Inc., free-piston Advanced Stirling Convertors. The engineering unit generator has demonstrated conversion efficiency in excess of 20 percent, offering a significant improvement over existing radioisotope-fueled power systems. NASA Glenn has been supporting the development of this generator by developing the convertors through a technology development contract with Sunpower, and conducting research and experiments in a multitude of areas, such as high-temperature material properties, organics testing, and convertor-level extended operation. Since the generator must undergo launch, several launch simulation tests have also been performed at the convertor level. The standard test sequence for launch vibration exposure has consisted of workmanship and flight acceptance levels. Together, these exposures simulate what a flight convertor will experience. Recently, two supplementary tests were added to the launch vibration simulation activity. First was a vibration durability test of the convertor, intended to quantify the effect of vibration levels up to qualification level in both the lateral and axial directions. Second was qualification-level vibration of several heater heads with small oxide inclusions in the material. The goal of this test was to ascertain the effect of the inclusions on launch survivability to determine if the heater heads were suitable for flight.

Heaters

Research on the structural dynamics verification of flexible spacecraft

Langley spacecraft structural dynamics research based on a broad range of experimental and analytical studies, which contributed to the technology base for designing and building advanced spacecraft structures, is reviewed. It is concluded that considerable progress has been made toward developing the scale model technology for validating mathematical models used to predict the on-orbit dynamic behavior of spacecraft structures. Advanced suspension systems for testing models of spacecraft as well as feasibility of using modal data to detect damage in truss-type structures were demonstrated.

Kvaternik, Raymond G.

A structural dynamics investigation related to EIDI applications

A method for modeling the structural dynamics of electro-impulse deicing is presented. A guideline for building a representative finite element model is discussed together with the experimental determination of the force pulse parameters used in the computational model. The results from the computer solution are compared with experimental results for a semi-cylindrical shell. This preliminary comparison indicated that typical structural dynamic responses may be predicted in the near coil field for the duration of the forcing pulse. The sensitivity of the response to both geometric and electrical parameters is also discussed.

Bernhart, W. D.

A generalized gamma(s)-family of self-starting algorithms for computational structural dynamics

A generalized gamma(s)-family of self-starting single-step formulations are presented in order to provide simplified yet effective dynamic attributes to include features towards eliminating the need to involve accelerations in the computational process for structural dynamic problems. By appropriately selecting the parameters pertaining to gamma(s)(s = 1, 2, 3), both explicit and implicit formulations are obtained. The stability and accuracy characteristics of the gamma(s)-family of representations are presented to validate the robustness of the formulations for structural dynamic problems. Numerous illustrative examples are described and the results are in excellent agreement and validate the applicability of these formulations for structural dynamic computations.

Namburu, Raju R.

Parallel processors and nonlinear structural dynamics algorithms and software

A nonlinear structural dynamics finite element program was developed to run on a shared memory multiprocessor with pipeline processors. The program, WHAMS, was used as a framework for this work. The program employs explicit time integration and has the capability to handle both the nonlinear material behavior and large displacement response of 3-D structures. The elasto-plastic material model uses an isotropic strain hardening law which is input as a piecewise linear function. Geometric nonlinearities are handled by a corotational formulation in which a coordinate system is embedded at the integration point of each element. Currently, the program has an element library consisting of a beam element based on Euler-Bernoulli theory and trianglar and quadrilateral plate element based on Mindlin theory.

Belytschko, Ted

X-56A Structural Dynamics Ground Testing Overview and Lessons Learned

The X-56A Multi-Utility Technology Testbed (MUTT) is a subscale, fixed-wing aircraft designed for high-risk aeroelastic flight demonstration and research. Structural dynamics ground testing for model validation was especially important for this vehicle because the structural model was directly used in the development of a flight control system with active flutter suppression capabilities. Structural dynamics ground tests of the X-56A MUTT with coupled rigid-body and structural modes provided a unique set of challenges. An overview of the ground vibration test (GVT) and moment of inertia (MOI) test setup and execution is presented. The series of GVTs included the wing by itself attached to a strongback and complete vehicle at two mass conditions: empty and full fuel. Two boundary conditions for the complete-vehicle test were studied: on landing gear and suspended free-free. Pitch MOI tests were performed using a compound pendulum method and repeated with two different pendulum lengths for independent verification. The original soft-support test configuration for the GVT used multiple bungees, resulting in unforeseen coupling interactions between the soft-support bungees and the vehicle structural modes. To resolve this problem, the soft-support test setup underwent multiple iterations. The various GVT configurations and boundary-condition modifications are highlighted and explained. Lessons learned are captured for future consideration when performing structural dynamics testing with similar vehicles.

Chin, Alexander W.

Criteria for analysis-test correlation of structural dynamic systems

A rational criterion for structural dynamic analysis-test correlation has been established by using a matrix perturbation technique. This criterion can be used for the verification of an analytical model by the test results. Also, the same technique can be applied to update the analytical results by using the test results without repeating the entire analytical procedure. A sample problem has been used to demonstrate this technique. Very satisfactory results are obtained with only the first-order perturbation solution included for transient loading. For periodic loading, higher-order perturbation solutions are needed to achieve the same accuracy.

Chen, J. C.

Wind Turbine Structural Dynamics

A workshop on wind turbine structural dynamics was held to review and document current United States work on the dynamic behavior of large wind turbines, primarily of the horizontal-axis type, and to identify and discuss other wind turbine configurations that may have lower cost and weight. Information was exchanged on the following topics: (1) Methods for calculating dynamic loads; (2) Aeroelasticity stability (3) Wind loads, both steady and transient; (4) Critical design conditions; (5) Drive train dynamics; and (6) Behavior of operating wind turbines.

Miller, D. R.

Parallel processors and nonlinear structural dynamics algorithms and software

A nonlinear structural dynamics program with an element library that exploits parallel processing is under development. The aim is to exploit scheduling-allocation so that parallel processing and vectorization can effectively be treated in a general purpose program. As a byproduct an automatic scheme for assigning time steps was devised. A rudimentary form of the program is complete and has been tested; it shows substantial advantage can be taken of parallelism. In addition, a stability proof for the subcycling algorithm has been developed.

Belytschko, T.

Nonlinearities in spacecraft structural dynamics

In considering nonlinearities in spacecraft structural dynamics, the following are examined: (1) SCOLE Configuration-Equations of Motion; (2) Modeling Error Sources; (3) Approximate Solutions; (4) Comparison of Model Accuracy; (5) Linear and Nonlinear Damping; (6) Experimental Results; and, (7) Future Work.

Taylor, Larry

Development of structural dynamic test environments for subsystems and components

Structural dynamic environmental test levels were developed for the thematic mapper instrument, components of the Tandberg-Hanssen instrument, and components of the International Ultraviolet Explorer spacecraft using NASTRAN structural models and test data. Both static and dynamic NASTRAN analyses were used. The model size required could be as small as 300 degrees of freedom for the static analysis and as large as 4000 degrees of freedom or more for the high frequency dynamic analysis. An important step in the development of the levels is model verification by test. The launch environments that generally dictate many important features of the design of an instrument or component are steady state acceleration, sinusoidal vibration, and random vibration.

Coladonato, R. J.