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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4
All sourcesNASA NTRSDOE OSTI
NASA NTRS1972

Studies of the performance of W-Re type thermocouples.

The effect of exposure of bare-wire and BeO-insulated commercial W-Re thermocouple materials to high temperatures in gaseous environments was investigated. The temperature range of interest was primarily 2000 to 2400 K, and the investigations were confined to thermocouple wires of 0.25 mm diameter. Thermoelements were examined for metallurgical structural changes and chemical changes by conventional methods. In the temperature range of interest, grain growth was inhibited in the chemically doped W-3% Re alloy, and excellent room-temperature ductility was retained subsequent to the exposure. The compatibility of high purity (in excess of 99.8%), sintered BeO insulators with the thermoelements differed, depending upon whether the BeO-insulated thermoelement assemblies were self-heated electrically or heated in a furnace; in tests in argon environments, highly reliable performance occurred when the assemblies were heated in a furnace. BeO-insulated W-3% Re vs W-25% Re thermocouples, constructed with degassed and aged materials, exhibited drifts equivalent to about 3 mK/hr during 1000 hours of exposure at 2073 K in argon while in the presence of tantalum.

Burns, G. W.↗
NASA NTRS1972

Theory and performance of plated thermocouples.

A theory has been developed to describe the performance of thermocouples which have been formed by electroplating portions of one thermoelectric material with another. The electroplated leg of the thermocouple was modeled as a collection of infinitesimally small homogeneous thermocouples connected in series. Experiments were performed using several combinations of Constantan wire sizes and copper plating thicknesses. A transient method was used to develop the thermoelectric calibrations, and the theory was found to be in quite good agreement with the experiments. In addition, data gathered in a Soviet experiment were also found to be in close agreement with the theory.

Pesko, R. N.↗
NASA NTRS1976

Heat transfer tests of an 0.006-scale thin-skin space shuttle thermocouple model (141-OT) in the Langley Research Center Freon tunnel at M-6 (IH18)

Ascent heating data were obtained at conditions simulating real gas effects at hypersonic Mach numbers. The configurations tested were Orbiter alone, external tank alone, and mated Orbiter and external tank. A boundary layer trip investigation was conducted for all configurations. The test was conducted at Mach 6 and Reynolds number of one half million per foot for 0 deg and -5 deg angle-of-attack. Selected thermocouples were chosen from the Orbiter and external tank to be used for obtaining heat transfer measurements. A maximum of 42 thermocouples could be measured by the facility data acquisition at one time and no attempt was made to record the excess thermocouples located on the model. Photographs of the test configurations are shown.

Walstad, D. G.↗
NASA NTRS1976

Thermocouple installation

A thermocouple assembly which includes a plug having a pair of small diameter holes near one end thereof which are spaced a small distance apart to leave a thin quantity of plug material between the holes is presented. There are a pair of thermocouple wires extending through the different holes and with the outer ends of the wires joined to the thin quantity of plug material which lies between the holes to form a thermocouple junction.

Powell, W. B.↗
NASA NTRS1984

Oxidation Protection for Thermocouples

Thin platinum film on thermocouple sheath protects non-noble-metal thermocouples from deterioration in oxygen-rich atmosphere. Coating works on nickel-alloy sheathed thermocouples otherwise destroyed by corrosion in pure oxygen at 1,000 degrees C.

Richter, R.↗
NASA NTRS1987

Heat-Conducting Anchors for Thermocouples

Metal particles in adhesive aid heat transfer. Aluminum caps containing silver-filled epoxy used as high-thermal-conductance anchors for thermocouples, epoxy providing thermal path between mounting surfaces and thermocouple measuring junctions. Normally, epoxy-filled aluminum caps used when measuring steady-state temperatures. Silver-filled epoxy used when thermocouple not isolated electrically from surface measured.

Macdavid, Kenton S.↗
NASA NTRS1988

Thermocouple for heating and cooling of memory metal actuators

A semiconductor thermocouple unit is provided for heating and cooling memory metal actuators. The semiconductor thermocouple unit is mounted adjacent to a memory metal actuator and has a heat sink attached to it. A flexible thermally conductive element extends between the semiconductor thermocouple and the actuator and serves as a heat transfer medium during heating and cooling operations.

Wood, Charles↗
NASA NTRS1990

Frequency response of a thermocouple wire: Effects of axial conduction

Theoretical expressions are derived for the steady-state frequency response of a thermocouple wire. In particular, the effects of axial heat conduction are demonstrated for both a uniform thermocouple wire and a nonuniform wire with unequal material properties and wire diameters across the junction. For the case of a uniform wire, the amplitude ratio and phase angle compare favorably with the series solution of Scadron and Warshawsky (1952) except near the ends of the wire. For the case of a non-uniform wire, the amplitude ratio at low frequency omega yields 0 agrees with the results of Scadron and Warshawsky for a steady-state temperature distribution. Moreover, the frequency response for a non-uniform wire in the limit of infinite length l yields infinity is shown to reduce to a simple expression that is analogous to the classic first order solution for a thermocouple wire with uniform properties.

Forney, L. J.↗
NASA NTRS1991

Thermocouple-Signal-Conditioning Circuit

Thermocouple-signal-conditioning circuit acting in conjunction with thermocouple, exhibits electrical behavior of voltage in series with resistance. Combination part of input bridge circuit of controller. Circuit configured for either of two specific applications by selection of alternative resistances and supply voltages. Includes alarm circuit detecting open circuit in thermocouple and provides off-scale output to signal malfunctions.

Simon, Richard A.↗
NASA NTRS1991

Frequency response of a supported thermocouple wire: Effects of axial conduction

Theoretical expressions are derived for the steady-state frequency response of a supported thermocouple wire. In particular, the effects of axial heat conduction are demonstrated for both a supported one material wire and a two material wire with unequal material properties across the junction. For the case of a one material supported wire, an exact solution is derived which compares favorably with an approximate expression that only matches temperatures at the support junction. Moreover, for the case of a two material supported wire, an analytical expression is derived that closely correlates numerical results. Experimental data were taken with a type K supported thermocouple. The test thermocouple was constructed with dimensions to demonstrate the effects of axial heat conduction assuming constant physical properties across the junction.

Forney, L. J.↗
NASA NTRS1991

A fine-wire thermocouple probe for measurement of stagnation temperatures in real gas hypersonic flows of nitrogen

A fine-wire thermocouple probe was used to determine freestream stagnation temperatures in hypersonic flows. Data were gathered in a N2 blowdown wind tunnel with runtimes of 1-5 s. Tests were made at supply pressures between 30 and 1400 atm and supply temperatures between 700 and 1900 K, with Mach numbers of 14 to 16. An iterative procedure requiring thermocouple data, pilot pressure measurements, and supply conditions was used to determine test cell stagnation temperatures. Probe conduction and radiation losses, as well as real gas behavior of N2, were accounted for during analysis. Temperature measurement error was found to be 5 to 10 percent. A correlation was drawn between thermocouple diameter Reynolds number and temperature recovery ratio. Transient probe behavior was studied and was found to be adequate in temperature gradients up to 1000 K/s.

Hollis, Brian R.↗
NASA NTRS1993

Measurement of thermoelectric inhomogeneity of thermocouples

In a thermocouple probe that has significantly inhomogeneous legs, the relationship between emf and temperature is indefinite and depends on temperature distribution along the circuit. An inhomogeneous thermocouple cannot be calibrated to arbitrarily small uncertainty. Therefore, testing for inhomogeneities is a necessary preliminary to meaningful calibration. As most significant inhomogeneity that does occur is introduced during use (and sometimes during calibration) a post-test inhomogeneity measurement should also be employed to detect degradation that might have substantially affected the data. This paper presents a practical test method that is being developed for the observation, interpretation, and application of thermoelectric inhomogeneity as a routine quality assurance measurement that is an essential complement to traditional sheathed thermocouple calibration.

Reed, R. P.↗
NASA NTRS1995

Apparatus Tests Thermocouples For Seebeck Inhomogeneity

Automated apparatus reveals sources of error not revealed in calibration. Computer-controlled apparatus detects and measures Seebeck inhomogeneities in sheathed thermocouples. Measures thermocouple output voltage as function of position of probe along sharp gradient of temperature. Abnormal variations in voltage-versus-position data indicative of Seebeck inhomogeneities. Prototype for development of standard method and equipment for routine acceptance/rejection testing of sheathed thermocouples in industrial and research laboratories.

Burkett, Cecil G., Jr.↗
NASA NTRS1995

Application of Thin-Film Thermocouples to Localized Heat Transfer Measurements

The paper describes a proof-of-concept experiment on thin-film thermocouples used for localized heat transfer measurements applicable to experiments on hot parts of turbine engines. The paper has three main parts. The first part describes the thin-film sensors and manufacturing procedures. Attention is paid to connections between thin-film thermocouples and lead wires, which has been a source of problems in the past. The second part addresses the test arrangement and facility used for the heat transfer measurements modeling the conditions for upcoming warm turbine tests at NASA LeRC. The paper stresses the advantages of a modular approach to the test rig design. Finally, we present the results of bulk and local heat flow rate measurements, as well as overall heat transfer coefficients obtained from measurements in a narrow passage with an aspect ratio of 11.8. The comparison of bulk and local heat flow rates confirms applicability of thin-film thermocouples to upcoming warm turbine tests.

Lepicovsky, J.↗
NASA NTRS2002

Thermocouple Calibration and Accuracy in a Materials Testing Laboratory

A consolidation of information has been provided that can be used to define procedures for enhancing and maintaining accuracy in temperature measurements in materials testing laboratories. These studies were restricted to type R and K thermocouples (TCs) tested in air. Thermocouple accuracies, as influenced by calibration methods, thermocouple stability, and manufacturer's tolerances were all quantified in terms of statistical confidence intervals. By calibrating specific TCs the benefits in accuracy can be as great as 6 C or 5X better compared to relying on manufacturer's tolerances. The results emphasize strict reliance on the defined testing protocol and on the need to establish recalibration frequencies in order to maintain these levels of accuracy.

Lerch, B. A.↗
NASA NTRS2003

Comparisons of Gas-phase Temperature Measurements in a Flame Using Thin-Filament Pyrometry and Thermocouples

Less-intrusive, fast-responding, and full-field temperature measurements have long been a desired tool for the research community. Recently, the emission of a silicon-carbide (SiC) fiber placed in a flowing hot (or reacting) gas has been used to measure the temperature profile along the length of the fiber. The relationship between the gas and fiber temperature comes from an energy balance on the fiber. In the present work, we compared single point flame temperature measurements using thin-filament pyrometry (TFP) and thermocouples. The data was from vertically traversing a thermocouple and a SiC fiber through a methanol/air diffusion flame of a porous-metal wick burner. The results showed that the gas temperature using the TFP technique agreed with the thermocouple measurements (25.4 m diameter wire) within 3.5% for temperatures above 1200 K. Additionally, we imaged the entire SiC fiber (with a spatial resolution of 0.14 mm) while it was in the flame using a high resolution CCD camera. The intensity level along the fiber length is a function of the temperature. This results in a one-dimensional temperature profiles at various heights above the burner wick. This temperature measurement technique, while having a precision of less than 1 K, showed data scatter as high as 38 K. Finally, we discuss the major sources of uncertainty in gas temperature measurement using TFP.

Struk, Peter↗
NASA NTRS2004

Development of Thin Film Ceramic Thermocouples for High Temperature Environments

The maximum use temperature of noble metal thin film thermocouples of 1100 C (2000 F) may not be adequate for use on components in the increasingly harsh conditions of advanced aircraft and next generation launch technology. Ceramic-based thermocouples are known for their high stability and robustness at temperatures exceeding 1500 C, but are typically found in the form of rods or probes. NASA Glenn Research Center is investigating the feasibility of ceramics as thin film thermocouples for extremely high temperature applications to take advantage of the stability and robustness of ceramics and the non-intrusiveness of thin films. This paper will discuss the current state of development in this effort.

Wrbanek, John D.↗