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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

The Aerodynamic Effect of a Retractable Landing Gear

Tests were conducted in the N.A.C.A. full scale wind tunnel at the request of the Army Air Corps to determine the effect of retractable landing gear openings in the bottom surface of a wing upon the characteristics of a Lockheed Altair airplane. The tests were extended to include the determination of the lift and drag characteristics throughout the angle-of-attack range with the landing gear both retracted and extended. Covering the wheel openings in the wing with sheet metal when the wheels were extended reduced the drag only 2 percent at a lift coefficient of 1.0, which was assumed for the take-off condition. Therefore, the wheel openings in the bottom side of the wing have a negligible effect upon the take-off of the airplane. Retracting the landing gear reduced the minimum drag of the complete airplane 50 percent.

Defrance, Smith J↗

A Comparison of Metallic, Composite and Nanocomposite Optimal Transonic Transport Wings

Current and future composite material technologies have the potential to greatly improve the performance of large transport aircraft. However, the coupling between aerodynamics and structures makes it challenging to design optimal flexible wings, and the transonic flight regime requires high fidelity computational models. We address these challenges by solving a series of high-fidelity aerostructural optimization problems that explore the design space for the wing of a large transport aircraft. We consider three different materials: aluminum, carbon-fiber reinforced composites and an hypothetical composite based on carbon nanotubes. The design variables consist of both aerodynamic shape (including span), structural sizing, and ply angle fractions in the case of composites. Pareto fronts with respect to structural weight and fuel burn are generated. The wing performance in each case is optimized subject to stress and buckling constraints. We found that composite wings consistently resulted in lower fuel burn and lower structural weight, and that the carbon nanotube composite did not yield the increase in performance one would expect from a material with such outstanding properties. This indicates that there might be diminishing returns when it comes to the application of advanced materials to wing design, requiring further investigation.

Kennedy, Graeme J.↗

An Overview of the Space Shuttle Orbiter's Aging Aircraft Program

The Space Shuttle Orbiter has well exceeded its original design life of 10 years or 100 missions. The Orbiter Project Office (OPO) has sponsored several activities to address aging vehicle concerns, including a Corrosion Control Review Board (CCRB), a mid-life certification program, and most recently the formation of the Aging Orbiter Working Group (AOWG). The AOWG was chartered in 2004 as a proactive group which provides the OPO oversight for aging issues such as corrosion, non-destructive inspection, non-metallics, wiring and subsystems. The core team consists of mainly representatives from the Materials and Processes Problem Resolution Team (M&P PRT) and Safety and Mission Assurance (S&MA). Subsystem engineers and subject matter experts are called in as required. The AOWG has functioned by forming issues based sub-teams. Examples of completed sub-teams include adhesives, wiring and wing leading edge metallic materials. Current sub-teams include Composite Over-Wrapped Pressure Vessels (COPV), elastomeric materials and mechanisms.

Russell, Richard W.↗

The design, testing and analysis of aeroelastically tailored transonic flutter model wings

An investigation of both the static aeroelastic and flutter characteristics of an aft swept wing, aeroelastically tailored to washout in one design and to washin in another, has been performed using two one-fourth-scale cantilever models representing the two designs. The models have been designed using an MSC/NASTRAN finite element model to preserve the full-scale airplane washout and washin characteristics. Test results show that the effect of the skin-to-core adhesive on model stiffness must be considered in the design cycle. Flutter analyses correlate fairly well with test results. Consideration is also given to F-16 metal and washout wing flutter speeds and mass ratio effects.

Murphy, A. C.↗

Low-Thermal-Stress Structural Joints For Dissimilar Materials

Structural joint developed for attachment of hypersonic control surface to aircraft wing structure. Transmits large torque loads from composite control surface and torque tube to wing structure through metallic attachment lug and collar. Torque load transmitted from tube to collar by series of radially oriented cleats. Bearing surfaces of cleats plane passing through center-line of torque tube. Such joints accommodate differential thermal growth between parts of dissimilar materials. Potential for application to high-temperature structural joints associated with hypervelocity vehicles.

Matza, Edward C.↗

Cost-efficient manufacturing of composite structures

The Advanced Composites Technology (ACT) program is seeking research breakthroughs that will allow structures made of graphite epoxy materials to replace metals in the wings and fuselages of future aircrafts. NASA's goals are to reduce acquisition cost by 20 to 25 percent, structural weight for a resized aircraft by 40 to 50 percent, and the number of parts by half compared to current production aluminum aircraft. The innovative structural concepts, materials, and fabrication techniques emerging from the ACT program are described, and the relationship between aerospace developments and industrial, commercial, and sporting goods applications are discussed.

Freeman, W. Tom↗

Probabilistic Design of a Plate-Like Wing to Meet Flutter and Strength Requirements

An approach is presented for carrying out reliability-based design of a metallic, plate-like wing to meet strength and flutter requirements that are given in terms of risk/reliability. The design problem is to determine the thickness distribution such that wing weight is a minimum and the probability of failure is less than a specified value. Failure is assumed to occur if either the flutter speed is less than a specified allowable or the stress caused by a pressure loading is greater than a specified allowable. Four uncertain quantities are considered: wing thickness, calculated flutter speed, allowable stress, and magnitude of a uniform pressure load. The reliability-based design optimization approach described herein starts with a design obtained using conventional deterministic design optimization with margins on the allowables. Reliability is calculated using Monte Carlo simulation with response surfaces that provide values of stresses and flutter speed. During the reliability-based design optimization, the response surfaces and move limits are coordinated to ensure accuracy of the response surfaces. Studies carried out in the paper show the relationship between reliability and weight and indicate that, for the design problem considered, increases in reliability can be obtained with modest increases in weight.

Stroud, W. Jefferson↗

The Effect of Surface Irregularities on Wing Drag. IV - Manufacturing Irregularities: Manufacturing Irregularities - 5

Tests were made in the NACA 8-foot high speed wind tunnel of a metal-covered, riveted, 'service' wing of average workmanship to determine the aerodynamic effects of the manufacturing irregularities incident to shop fabrication. The wing was of 5-foot chord and of NACA 23012 section and was tested in the low-lift range at speeds from 90 to 450 miles per hour corresponding to Reynolds numbers from 4,000,000 to 18,000,000. At a cruising condition the drag of the service wing was 46% higher than the drag of a smooth airfoil, whereas the drag of an accurately constructed airfoil having the same arrangement of 3/32-inch brazier-head rivets and lap joints showed a 29% increase. The difference, or 17% of the smooth-wing drag, is apparently the drag caused by the manufacturing irregularities: sheet waviness, departures from true profile, and imperfect laps. the service wing, for one condition at least, showed a drag increase due to compressibility at a lower air speed than did the more accurate airfoil.

Robinson, Russell G.↗

Metal spars

Certain principles are common to all metal spars and the design of a particular metal spar is followed throughout the design process.

WING SPARS, METAL↗

V/STOL tilt rotor aircraft study. Volume 6: Preliminary design of a composite wing for tilt rotor research aircraft

The results of a study of the use of composite materials in the wing of a tilt rotor aircraft are presented. An all-metal tilt rotor aircraft was first defined to provide a basis for comparing composite with metal structure. A configuration study was then done in which the wing of the metal aircraft was replaced with composite wings of varying chord and thickness ratio. The results of this study defined the design and performance benefits obtainable with composite materials. Based on these results the aircraft was resized with a composite wing to extend the weight savings to other parts of the aircraft. A wing design was then selected for detailed structural analysis. A development plan including costs and schedules to develop this wing and incorporate it into a proposed flight research tilt rotor vehicle has been devised.

Soule, V. A.↗

Determination of the Profile Drag of an Airplane Wing in Flight at High Reynolds Numbers

Flight tests were made to determine the profile-drag coefficients of a portion of the original wing surface of an all-metal airplane and of a portion of the wing made aerodynamically smooth and more nearly fair than the original section. The wing section was approximately the NACA 2414.5. The tests were carried out over a range of airplane speeds giving a maximum Reynolds number of 15,000,000. Tests were also carried out to locate the point of transition from laminar to turbulent boundary layer and to determine the velocity distribution along the upper surface of the wing. The profile-drag coefficients of the original and of the smooth wing portions at a Reynolds number of 15,000,000 were 0.0102 and 0.0068, respectively; i.e., the surface irregularities on the original wing increased the profile-drag coefficient 50 percent above that of the smooth wing.

Bicknell, Joseph↗

Aeroelastic Tailoring of a Plate Wing with Functionally Graded Materials

This work explores the use of functionally graded materials for the aeroelastic tailoring of a metallic cantilevered plate-like wing. Pareto trade-off curves between dynamic stability (flutter) and static aeroelastic stresses are obtained for a variety of grading strategies. A key comparison is between the effectiveness of material grading, geometric grading (i.e., plate thickness variations), and using both simultaneously. The introduction of material grading does, in some cases, improve the aeroelastic performance. This improvement, and the physical mechanism upon which it is based, depends on numerous factors: the two sets of metallic material parameters used for grading, the sweep of the plate, the aspect ratio of the plate, and whether the material is graded continuously or discretely.

Dunning, Peter D.↗

Metallic materials for the space shuttle.

The need for further development and reevaluation of current space-vehicle materials (intended for a single mission) to meet the long-time requirements of a space shuttle is demonstrated. Leading metallic material candidates and their properties are tabulated for a delta-wing space shuttle configuration with a metallic thermal protection system.

Tavassoli, A. A.↗

Program for establishing long-time flight service performance of composite materials in the center wing structure of C-130 aircraft. Phase 3: Fabrication

The manufacturing plan for three C-130 aircraft center wing box test articles, selectively reinforced with boron-epoxy composites, is outlined for the following tasks: (1) tooling; (2) metal parts fabrication: (3) reinforcing laminate fabrication; (4) laminate-to-metal parts bonding; and (5) wing box assembly. The criteria used for reliability and quality assurance are discussed, and several solutions to specific manufacturing problems encountered during fabrication are given. For Vol. 1, see N73-13011; for Vol. 2, see N73-22929.

Harvill, W. E.↗

Space Shuttle Orbiter leading edge structural subsystem thermal performance

An extensive qualification test program and the STS-1 flight of the Space Shuttle Orbiter have provided the data necessary to verify the performance of the Orbiter thermal protection system. The reinforced carbon-carbon leading edge structural subsystem is used on areas of the orbiter where temperatures exceed 2300 F. The subsystem consists of the ROC nose cap and wing leading edge panels, metallic attachments, internal insulation, and interface tiles. Thermal response data from the qualification tests and the STS-1 flight, postflight inspection, and analytical predictions support the conclusion that the thermal performance of the subsystem verified the design.

Curry, D. M.↗

Studies of implicit and explicit solution techniques in transient thermal analysis of structures

Studies aimed at an increase in the efficiency of calculating transient temperature fields in complex aerospace vehicle structures are reported. The advantages and disadvantages of explicit and implicit algorithms are discussed and a promising set of implicit algorithms with variable time steps, known as GEARIB, is described. Test problems, used for evaluating and comparing various algorithms, are discussed and finite element models of the configurations are described. These problems include a coarse model of the Space Shuttle wing, an insulated frame tst article, a metallic panel for a thermal protection system, and detailed models of sections of the Space Shuttle wing. Results generally indicate a preference for implicit over explicit algorithms for transient structural heat transfer problems when the governing equations are stiff (typical of many practical problems such as insulated metal structures). The effects on algorithm performance of different models of an insulated cylinder are demonstrated. The stiffness of the problem is highly sensitive to modeling details and careful modeling can reduce the stiffness of the equations to the extent that explicit methods may become the best choice. Preliminary applications of a mixed implicit-explicit algorithm and operator splitting techniques for speeding up the solution of the algebraic equations are also described.

Adelman, H. M.↗