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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

An Overview of the Materials Science Research at the Marshall Space Flight Center Electrostatic Levitator Facility and Recent CDDF Efforts

Containerless processing is an important tool for materials research. The freedom from a crucible allows processing of liquid materials in a metastable undercooled state, as well as allowing processing of high temperature and highly reactive melts. Electrostatic levitation (ESL) is a containerless method which provides a number of unique advantages, including the ability to process non-conducting materials, the ability to operate in ultra-high vacuum or at moderate gas pressure (approx. = 5 atm), and the decoupling of positioning force from sample heating. ESL also has the potential to reduce internal flow velocities below those possible with electromagnetic, acoustic, or aero-acoustic techniques. In electrostatic levitation, the acceleration of gravity (or residual acceleration in reduced gravity) is opposed by the action of an applied electric field on a charged sample. Microgravity allows electrostatic levitation to work even more effectively. The ESL facility at NASA s Marshall Space Flight Center is in use for materials research and thermophysical property measurement by a number of different internal and external investigators. Results from the recent CDDF studies on the high energy X-ray beamline at the Advanced Photon Source of Argonne National Laboratory will be presented. The Microgravity Research Program supports the facility.

Source record↗

Acoustic Pyrometry Applied to Gas Turbines and Jet Engines

Internal gas temperature is one of the most fundamental parameters related to engine efficiency and emissions production. The most common methods for measuring gas temperature are physical probes, such as thermocouples and thermistors, and optical methods, such as Coherent Anti Stokes Raman Spectroscopy (CARS) or Rayleigh scattering. Probes are relatively easy to use, but they are intrusive, their output must be corrected for errors due to radiation and conduction, and their upper use temperature is limited. Optical methods are nonintrusive, and they measure some intrinsic property of the gas that is directly related to its temperature (e.g., lifetime or the ratio of line strengths). However, optical methods are usually difficult to use, and optical access is not always available. Lately, acoustic techniques have been receiving some interest as a way to overcome these limitations.

Fralick, Gustave C.↗

Summary of Activities for Health Monitoring of Composite Overwrapped Pressure Vessels

This three-year project (FY12-14) will design and demonstrate the ability of new Magnetic Stress Gages for the measurement of stresses on the inner diameter of a Composite Overwrapped Pressure Vessel overwrap. The sensors are being tested at White Sands Testing Facility (WSTF) where the results will be correlated with a known nondestructive technique acoustic emission. The gages will be produced utilizing Meandering Winding Magnetometer (MWM) and/or MWM array eddy current technology. The ultimate goal is to utilize this technology for the health monitoring of Composite Overwrapped Pressure Vessels for all future flight programs. The first full-scale pressurization test was performed at WSTF in June 2012. The goals of this test were to determine adaptations of the magnetic stress gauge instrumentation that would be necessary to allow multiple sensors to monitor the vessel's condition simultaneously and to determine how the sensor response changes with sensor selection and orientation. The second full scale pressurization test was performed at WSTF in August 2012. The goals of this test were to monitor the vessel's condition with multiple sensors simultaneously, to determine the viability of the multiplexing units (MUX) for the application, and to determine if the sensor responses in different orientations are repeatable. For both sets of tests the vessel was pressured up to 6,000 psi to simulate maximum operating pressure. Acoustic events were observed during the first pressurization cycle. This suggested that the extended storage period prior to use of this bottle led to a relaxation of the residual stresses imparted during auto-frettage. The pressurization tests successfully demonstrated the use of multiplexers with multiple MWM arrays to monitor a vessel. It was discovered that depending upon the sensor orientation, the frequencies, and the sense element, the MWM arrays can provide a variety of complementary information about the composite overwrapped pressure vessel load conditions. For example, low frequency measurements can be used to monitor the overwrap thickness and changes associated with pressure level. High frequency data is dominated by the properties of the overwrap, including the fiber orientations and lay-up of the layers.

Russell, Rick↗

Analytical evaluation of jet noise source location technique utilizing an acoustically hard baffle with aperture

An analytical investigation was conducted on the experimental technique that uses shielding by an acoustically hard baffle to determine the location of noise sources in a jet. The jet exhausts through a circular hole in the baffle and the radiated acoustic power is considered to be generated by a distributed source along the jet axis. It is found that the effect of the baffle on the radiated power can be neglected only when the size of the source is on the order of a wavelength of the emitted sound or larger. Since noise sources in a jet are compact, the experimental technique is insufficient to identify these sources.

Norum, T. D.↗

Comparison of acoustic and strain gauge techniques for crack closure measurements

A quantitative study on the systems performances of the COD gauge and the acoustic transmission techniques to elastic deformation of part-through crack and compact tension specimens has been conducted. It is shown that the two instruments measure two completely different quantities: The COD gauge yields information on the length change of the specimen whereas the acoustic technique is sensitive directly to the amount of contract area between two surfaces, interfering with the acoustic signal. In another series of experiments, compression tests on parts with specifically prepared surfaces were performed so that the surface contact area could be correlated with the transmitted acoustic signal, as well as the acoustic with the COD gauge signal. A linear relation between contact area and COD gauge signal was obtained until full contact had been established.

Buck, O.↗

Air Coupled Acoustic Thermography (ACAT) Inspection Technique

The scope of this effort is to determine the viability of a new heating technique using a noncontact acoustic excitation source. Because of low coupling between air and the structure, a synchronous detection method is employed. Any reduction in the out of plane stiffness improves the acoustic coupling efficiency and as a result, defective areas have an increase in temperature relative to the surrounding area. Hence a new measurement system, based on air-coupled acoustic energy and synchronous detection is presented. An analytical model of a clamped circular plate is given, experimentally tested, and verified. Repeatability confirms the technique with a measurement uncertainty of plus or minus 6.2 percent. The range of frequencies used was 800-2,000 Hertz. Acoustic excitation and consequent thermal detection of flaws in a helicopter blade is examined and results indicate that air coupled acoustic excitation enables the detection of core damage in sandwich honeycomb structures.

Zalameda, Joseph↗

Acoustic source location in a jet-blown flap using a cross-correlation technique

The acoustic source strength distribution in a turbulent flow field was measured for two far field microphones at 45 deg above and below the plane of the flap surface. A processed signal from an inclined hot-film anemometry probe was cross correlated with the signal from the appropriate far field microphone. The contribution made by the sources associated with the fluctuating pressure on the flap surface to the sound received at far field microphone was estimated by cross correlating the processed signals of microphones which were embedded in the flap surface with the far field microphone signals. In addition, detailed fluid dynamic measurements were made in the flow field of the jet flap using dual sensor hot-film anemometry probes.

Becker, R. S.↗

Application of finite element techniques in predicting the acoustic properties of turbofan inlets

An analytical technique was developed for predicting the acoustic performance of turbofan inlets carrying a subsonic axisymmetric steady flow. The finite element method combined with the method of weighted residuals is used in predicting the acoustic properties of variable area, annular ducts with or without acoustic treatments along their walls. An approximate solution for the steady inviscid flow field is obtained using an integral method for calculating the incompressible potential flow field in the inlet with a correction to account for compressibility effects. The accuracy of the finite element technique was assessed by comparison with available analytical solutions for the problems of plane and spinning wave propagation through a hard walled annular cylinder with a constant mean flow.

Majjigi, R. K.↗

Numerical spatial marching techniques in duct acoustics

Direct calculation of the internal structure of a ducted noise source from farfield pressure measurements is regarded as an initial value problem, where the pressure and pressure gradient (farfield impedance) are assumed to be known along a line in the farfield. If pressure and impedance are known at the boundary of the farfield, the pressure can be uniquely determined in the vicinity of the inlet and inside the inlet ducting. A marching procedure is developed which, with this information obtained from measurements, enables a description of a ducted noise source. The technique uses a finite difference representation of the homogeneous Helmholtz equation.

Baumeister, K. J.↗

Acoustic emission strand burning technique for motor burning rate prediction

An acoustic emission (AE) method is being used to measure the burning rate of solid propellant strands. This method has a precision of 0.5% and excellent burning rate correlation with both subscale and large rocket motors. The AE procedure burns the sample under water and measures the burning rate from the acoustic output. The acoustic signal provides a continuous readout during testing, which allows complete data analysis rather than the start-stop clockwires used by the conventional method. The AE method helps eliminate such problems as inhibiting the sample, pressure increase and temperature rise, during testing.

Christensen, W. N.↗

Design of optimum acoustic treatment for rectangular ducts with flow

A design optimization technique for acoustic treatment in rectangular ducts with uniform mean flow is presented. The technique is based on the acoustic wave solution in terms of series of characteristic duct modes. The analysis allows multiple axial treatment sections along the length of the duct and requires a known modal characterization of the sound source. Conditions of acoustic pressure and acoustic velocity continuity are used to match modal solutions at planes of impedance discontinuity in the duct. Experimental techniques for obtaining this modal characterization are presented. Using duct modes measured at the source plane, the optimization technique is exercised to design an optimized single element liner in a case without mean flow, and optimized single and dual element liners in cases with mean flow. The validity of the program for predicting noise suppression is demonstrated by comparing analytical predictions with measured data for several (non-optimum) cases. Application to treatment design in turbomachinery exhaust ducts is considered.

Motsinger, R. E.↗

Improved acoustic emission locations

A technique for locating acoustic emission in brittle rock specimens is described. An array of eight piezoelectric transducers was used to detect acoustic emission and to receive velocity measurement pulses. Axial and transverse velocities were calculated from the transmission data; the use of the velocity data to locate the acoustic emissions is discussed. Waveforms were recorded for about 140 acoustic emissions during the deformation of the Westerly granite specimen and about 100 acoustic emissions were located. The effect of transducer size and incident angle on apparent arrival times is evaluated using a lead zirconium titinate transducer bonded to a small brass rider with a curved surface matched to the brass specimen. The relation between location accuracy in various regions of the specimen and the geometry of the receiver array is studied. It is observed that for incidence angles away from the normal, the velocity appears to be higher than for normal incidences.

Getting, I. C.↗

Helicopter blade-vortex interaction locations: Scale-model acoustics and free-wake analysis results

The results of a model rotor acoustic test in the Langley 4by 7-Meter Tunnel are used to evaluate a free-wake analytical technique. An acoustic triangulation technique is used to locate the position in the rotor disk where the blade-vortex interaction noise originates. These locations, along with results of the rotor free-wake analysis, are used to define the geometry of the blade-vortex interaction noise phenomena as well as to determine if the free-wake analysis is a capable diagnostic tool. Data from tests of two teetering rotor systems are used in these analyses.

Hoad, Danny R.↗

Acoustic emission monitoring of polymer composite materials

The techniques of acoustic emission monitoring of polymer composite materials is described. It is highly sensitive, quasi-nondestructive testing method that indicates the origin and behavior of flaws in such materials when submitted to different load exposures. With the use of sophisticated signal analysis methods it is possible the distinguish between different types of failure mechanisms, such as fiber fracture delamination or fiber pull-out. Imperfections can be detected while monitoring complex composite structures by acoustic emission measurements.

Bardenheier, R.↗