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At least 73 records · Page 4

Wide range operation of advanced low NOx combustors for supersonic high-altitude aircraft gas turbines

An initial rig program tested the Jet Induced Circulation (JIC) and Vortex Air Blast (VAB) systems in small can combustor configurations for NOx emissions at a simulated high altitude, supersonic cruise condition. The VAB combustor demonstrated the capability of meeting the NOx goal of 1.0 g NO2/kg fuel at the cruise condition. In addition, the program served to demonstrate the limited low-emissions range available from the lean, premixed combustor. A follow-on effort was concerned with the problem of operating these lean, premixed combustors with acceptable emissions at simulated engine idle conditions. Various techniques have been demonstrated that allow satisfactory operation on both the JIC and VAB combustors at idle with CO emissions below 20 g/kg fuel. The VAB combustor was limited by flashback/autoignition phenomena at the cruise conditions to a pressure of 8 atmospheres. The JIC combustor was operated up to the full design cruise pressure of 14 atmospheres without encountering an autoignition limitation although the NOx levels, in the 2-3 g NO2/kg fuel range, exceeded the program goal.

Roberts, P. B.↗

Experimental evaluation of fuel preparation systems for an automotive gas turbine catalytic combustor

Spatial fuel distributions, degree of vaporization, pressure drop and air velocity profiles were measured. Three airblast injectors and an air-assist nozzle were tested. Air swirlers were used to improve the spatial fuel-air distribution. The work was done in a 12 cm tubular duct. Test conditions were: a pressure of 0.3 and 0.5 MPa, inlet air temperatures up to 800 K, air velocities of 10 20 m/s and fuel-air ratios up to 0.020. The fuel was Jet A. The best results were obtained with an airblast configuration that used multiple cones to provide high velocity air for atomization and also straightened the inlet airflow. With this configuration, uniform spatial fuel-air distributions were obtained with mixing lengths greater than 17.8 cm. In this length, vaporization of the fuel was 98.5 percent complete at an inlet air temperature of 700 K. The total pressure loss was 1.0 percent with a reference velocity of 20 m/s and 0.25 percent at 10m/s. The air velocity was uniform across the duct and no autoignition reactions were observed.

Tacina, R. R.↗

Catalytic combustion for the automotive gas turbine engine

Fuel-air premixing-prevaporizing systems and commercial catalysts were studied as part of a demonstration of a low emissions combustor for an automotive gas turbine engine. A fuel preparation system which would supply a fuel-air mixture which was uniform to within + or - 10 percent of the mean fuel-air ratio, with 90 percent fuel vaporization and with no autoignition is described. The catalytic reactor was required to produce emissions which were low enough to meet the most stringent proposed U.S. automotive standards. The overall pressure drop for both systems was to be less than 3 percent, with 1 percent allowed in the fuel-air preparation system and the remainder in the catalytic reactor.

Anderson, D. N.↗

Auto-ignition of hydrazine by engineering materials

Hydrazine, being a monopropellant, can explode and/or detonate in contact with some materials. This has been generally recognized and minimized by testing the compatibility of engineering materials with hydrazine at ambient temperature. Very limited tests have been done at elevated temperatures. To assess the potential hazard of hydrazine leakage into a propulsion compartment (boattail), autoignition characteristics of hydrazine were tested on 18 engineering materials and coatings at temperatures of 120 C to over 330 C. Furthermore, since hydrazine can decompose violently in nitrogen or helium, common purging cannot assure safety. Therefore tests were also made in nitrogen. Detonations occurred on contact with five materials in air. Similar tests in nitrogen did not lead to ignition.

Perkins, J. H.↗

Experimental evaluation of fuel preparation systems for an automotive gas turbine catalytic combustor

Premixing-prevaporizing fuel systems were evaluated for use with a catalytic reactor for possible automotive gas turbine application. Spatial fuel-air distributions, degree of vaporization, pressure drop and air velocity profiles were measured. Three airblast injectors and an air-assist nozzle were tested. Air swirlers were used to improve the spatial fuel-air distribution. The work was done in a 12 cm tubular duct. Test conditions were: a pressure of 0.3 and 0.5 MPa, inlet air temperatures up to 800 K, air velocities of 10 and 20 m/s and fuel-air ratios up to 0.020. The fuel was Jet A. The best results were obtained with an air-blast configuration that used multiple cones to provide high velocity air for atomization and also straightened the inlet airflow. With this configuration, uniform spatial fuel-air distributions were obtained with mixing lengths greater than 17.8 cm. In this length, vaporization of the fuel was 98.5 percent complete at an inlet air temperature of 700 K. The total pressure loss was 1.0 percent with a reference velocity of 20 m/s and 0.25 percent at 10 m/s. The air velocity was uniform across the duct and no autoignition reactions were observed.

Tacina, R. R.↗

Premixed Prevaporized Combustor Technology Forum

The Forum was held to present the results of recent and current work intended to provide basic information required for demonstration of lean, premixed prevaporized combustors for aircraft gas turbine engine application. Papers are presented which deal with the following major topics: (1) engine interfaces; (2) fuel-air preparation; (3) autoignition; (4) lean combustion; and (5) concept design studies.

Source record↗

Performance of a multiple venturi fuel-air preparation system

Spatial fuel-air distributions, degree of vaporization, and pressure drop were measured 16.5 cm downstream of the fuel injection plane of a multiple Venturi tube fuel injector. Tests were performed in a 12 cm tubular duct. Test conditions were: a pressure of 0.3 MPa, inlet air temperature from 400 to 800K, air velocities of 10 and 20 m/s, and fuel-air ratios of 0.010 and 0.020. The fuel was Diesel #2. Spatial fuel-air distributions were within + or - 20 percent of the mean at inlet air temperatures above 450K. At an inlet air temperature of 400K, the fuel-air distribution was measured when a 50 percent blockage plate was placed 9.2 cm upstream of the fuel injection plane to distort the inlet air velocity fuel injection plane to distort the inlet air velocity profile. Vaporization of the fuel was 50 percent complete at an inlet air temperature of 400K and the percentage increased linearly with temperature to complete vaporization at 600K. The pressure drop was 3 percent at the design point which was three times greater than the designed value and the single tube experiment value. No autoignition or flashback was observed at the conditions tested.

Tacina, R. R.↗

Analytical evaluation of the impact of broad specification fuels on high bypass turbofan engine combustors

Six conceptual combustor designs for the CF6-50 high bypass turbofan engine and six conceptual combustor designs for the NASA/GE E3 high bypass turbofan engine were analyzed to provide an assessment of the major problems anticipated in using broad specification fuels in these aircraft engine combustion systems. Each of the conceptual combustor designs, which are representative of both state-of-the-art and advanced state-of-the-art combustion systems, was analyzed to estimate combustor performance, durability, and pollutant emissions when using commercial Jet A aviation fuel and when using experimental referee board specification fuel. Results indicate that lean burning, low emissions double annular combustor concepts can accommodate a wide range of fuel properties without a serious deterioration of performance or durability. However, rich burning, single annular concepts would be less tolerant to a relaxation of fuel properties. As the fuel specifications are relaxed, autoignition delay time becomes much smaller which presents a serious design and development problem for premixing-prevaporizing combustion system concepts.

Taylor, J. R.↗

Combustion at reduced gravitational conditions

The theoretical structures needed for the predictive analyses and interpretations for flame propagation and extinction for clouds of porous particulates are presented. Related combustion theories of significance to reduced gravitational studies of combustible media are presented. Nonadiabatic boundaries are required for both autoignition theory and for extinction theory. Processes that were considered include, pyrolysis and vaporization of particulates, heterogeneous and homogeneous chemical kinetics, molecular transport of heat and mass, radiative coupling of the medium to its environment, and radiative coupling among particles and volume elements of the combustible medium.

Berlad, A. L.↗

Ignition of lean fuel-air mixtures in a premixing-prevaporizing duct at temperatures up to 1000 K

Conditions were determined in a premixing prevaporizing fuel preparation duct at which ignition occurred. An air blast type fuel injector with nineteen fuel injection points was used to provide a uniform spatial fuel air mixture. The range of inlet conditions where ignition occurred were: inlet air temperatures of 600 to 1000 K air pressures of 180 to 660 kPa, equivalence ratios (fuel air ratio divided by stoichiometric fuel air ratio) from 0.12 to 1.05, and velocities from 3.5 to 30 m/s. The duct was insulated and the diameter was 12 cm. Mixing lengths were varied from 16.5 to 47.6 and residence times ranged from 4.6 to 107 ms. The fuel was no. 2 diesel. Results show a strong effect of equivalence ratio, pressure and temperature on the conditions where ignition occurred. The data did not fit the most commonly used model of auto-ignition. A correlation of the conditions where ignition would occur which apply to this test apparatus over the conditions tested is (p/V) phi to the 1.3 power = 0.62 e to the 2804/T power where p is the pressure in kPa, V is the velocity in m/e, phi is the equivalence ratio, and T is the temperature in K. The data scatter was considerable, varying by a maximum value of 5 at a given temperature and equivalence ratio. There was wide spread in the autoignition data contained in the references.

Tacina, R. R.↗

Flameholding characteristics of a swept-strut H2 fuel-injector for scramjet applications

A series of direct-connect tests are conducted which simulate the flow around the center swept-strut fuel-injector of a scramjet engine module. The experimental geometry includes both perpendicular and parallel fuel injectors which are swept with respect to the upstream flow direction in a manner simulating the flow geometry in the combustion region of the scramjet module. Seven different strut injector geometries are evaluated for their performance, flameholding, and inlet-combustor interaction characteristics. The most efficient combustion process is exhibited by the configuration having the deepest step with perpendicular injector orifices located 3.5 to 4.5 step heights downstream from the step. However, long centerbody and staged injection configurations perform as equally well as the deep step configuration when evaluating only the amount of perpendicular fuel injection. Since the staged injection configuration exhibits the lowest ignition and flameholding limit, it is suggested that the optimum injection configuration should incorporate a deep step with staged injection in order to improve the low temperature autoignition-flameholding characteristics.

Northam, G. B.↗

Combustion experiments in space

Pivotal areas for needed combustion observations (available through space shuttle experimentation) include: (1) single- and two-phase premixed flame propagation and extinction limits; (2) noncoherent flame propagation and extinction; (3) autoignition of premixed single-phase and two-phase combustible reactants; (4) upper pressure limit combustion phenomena and ignition, propagation, and extinction processes in the neighborhood of such limits; (5) oscillatory combustion associated with the hydrocarbon-oxygen and with the carbon monoxide-oxygen systems; (6) two-phase flame spread and extinction involving lage liquid-gas or solid-gas interfaces; (7) radiative ignition of solids and liquids; (8) pool burning; (9) smoldering of solid combustibles and the associated transition to flaming or extinction; (10) laminar gas jet combustion; and (11) transient responses of combustible systems to time variation in gravitational field strengths. A number of these may be impacted by undesirably high g-jitter effects.

Berlad, A. L.↗

Analytical modeling of operating characteristics of premixing-prevaporizing fuel-air mixing passages. Volume 1: Analysis and results

A model for predicting the distribution of liquid fuel droplets and fuel vapor in premixing-prevaporizing fuel-air mixing passages of the direct injection type is reported. This model consists of three computer programs; a calculation of the two dimensional or axisymmetric air flow field neglecting the effects of fuel; a calculation of the three dimensional fuel droplet trajectories and evaporation rates in a known, moving air flow; a calculation of fuel vapor diffusing into a moving three dimensional air flow with source terms dependent on the droplet evaporation rates. The fuel droplets are treated as individual particle classes each satisfying Newton's law, a heat transfer, and a mass transfer equation. This fuel droplet model treats multicomponent fuels and incorporates the physics required for the treatment of elastic droplet collisions, droplet shattering, droplet coalescence and droplet wall interactions. The vapor diffusion calculation treats three dimensional, gas phase, turbulent diffusion processes. The analysis includes a model for the autoignition of the fuel air mixture based upon the rate of formation of an important intermediate chemical species during the preignition period.

Anderson, O. L.↗

Fundamental combustion experiments in microgravity

Technical bases for microgravity combustion experimentation are identified for important areas of study. The analyses which underlie the need for microgravity experiments of single and two-phase autoignitions, explosions, thermokinetic oscillations, and kinetic oscillations are emphasized. It is shown that turbulent combustion experiments at microgravity are needed and that heterogeneous kinetics are a centrally important process in a number of classic experiments.

Berlad, A. L.↗

Combustion characteristics of hydrogen-carbon monoxide based gaseous fuels

The results of trials with a staged combustor designed to use coal-derived gaseous fuels and reduce the NO(x) emissions from nitrogen-bound fuels to 75 ppm and 37 ppm without bound nitrogen in 15% O2 are reported. The combustor was outfitted with primary zone regenerative cooling, wherein the air cooling the primary zone was passed into the combustor at 900 F and mixed with the fuel. The increase in the primary air inlet temperature eliminated flashback and autoignition, lowered the levels of CO, unburned hydrocarbons, and smoke, and kept combustion efficiencies to the 99% level. The combustor was also equipped with dual fuel injection to test various combinations of liquid/gas fuel mixtures. Low NO(x) emissions were produced burning both Lurgi and Winkler gases, regardless of the inlet pressure and temperature conditions. Evaluation of methanation of medium energy gases is recommended for providing a fuel with low NO(x) characteristics.

White, D. J.↗

Transient flow combustion

Non-steady combustion problems can result from engine sources such as accelerations, decelerations, nozzle adjustments, augmentor ignition, and air perturbations into and out of the compressor. Also non-steady combustion can be generated internally from combustion instability or self-induced oscillations. A premixed-prevaporized combustor would be particularly sensitive to flow transients because of its susceptability to flashback-autoignition and blowout. An experimental program, the Transient Flow Combustion Study is in progress to study the effects of air and fuel flow transients on a premixed-prevaporized combustor. Preliminary tests performed at an inlet air temperature of 600 K, a reference velocity of 30 m/s, and a pressure of 700 kPa. The airflow was reduced to 1/3 of its original value in a 40 ms ramp before flashback occurred. Ramping the airflow up has shown that blowout is more sensitive than flashback to flow transients. Blowout occurred with a 25 percent increase in airflow (at a constant fuel-air ratio) in a 20 ms ramp. Combustion resonance was found at some conditions and may be important in determining the effects of flow transients.

Tacina, R. R.↗

Plasma torch igniter for scramjets

A small, uncooled plasma torch was developed and used in combination with an injector designed to study ignition and flameholding in hydrogen-fueled supersonic flows. The plasma torch was operated on mixtures of hydrogen and argon with total flows of 10 to 70 scfh. The fuel injector design consisted of five small upstream pilot fuel injectors, a rearward facing step for recirculation, and three main fuel injectors downstream of the step. The plasma torch was located in the recirculation region, and all injection was perpendicular to the Mach 2 stream. Both semi-freejet and ducted tests were conducted. The experimental results indicate that a low power plasma torch operating on a 1:1 volumetric mixture of hygrogen and argon and located in the recirculation zone fueled by the upstream pilot fuel injectors is a good igniter for flow conditions simulating a flight Mach number of 3.7. The total temperature required to autoignite the hydrogen fuel for this injector geometry was 2640 R. The injector configuration was shown to be a good flameholder over a wide range of total temperature. Spectroscopic measurements were used to verify the presence of air total temperatures below 1610 R.

Wagner, Timothy C.↗

NASA/GE advanced low emissions combustor program

The Advanced Low Emissions Combustor Program consisted of the design and testing of advanced combustor concepts utilizing lean, premixed, prevaporized fuel and variable geometry. The objective was to evaluate the potential of these combustor systems to provide very low pollutant emissions levels, superior performance and high durability relative to contemporary combustor designs. Four full annular combustor concepts were designed and fabricated for a 30:1 pressure ratio high bypass turbofan engine. The four full annular combustors with active variable geometry were tested at pressures up to approximately 0.7 MPa with Jet A fuel. The two most promising concepts were also tested in a high pressure sector combustor test rig capable of operation at the maximum engine pressures. The high pressure sector combustor tests were conducted with Jet A and a fuel with reduced hydrogen content. Results of the sector combustor tests are presented in this paper. The potential for very low emissions with premixed fuel was demonstrated. However, autoignition or flashback within the premixing systems was encountered at high pressures. Further development effort is required to address this problem area.

Ekstedt, E. E.↗