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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Qualifying the Sunpower M-87N Cryocooler for Operation in the AMS-02 Magnetic Field

The Alpha Magnetic Spectrometer-02 (AMs-02) experiment consists of a superfluid helium dewar. The outer vapor cooled shields of the dewar are to be held at 77 K by four Sunpower M87N cryocoolers. These cryocoolers have magnetic components that might interact with the external applied field generated by the superconducting magnet, thereby degrading the cryocoolers' performance. Engineering models of the Sunpower M87N are being tested at NASA Goddard Space Flight in order to qualify them to operate in a magnetic environment similar to the AMS-02 magnetic environment. AMS-02 will be a space station based particle detector studying the properties and origin of cosmic particles including antimatter and dark matter. It uses a superconducting magnet that is cooled by the superfluid helium dewar. Highly sensitive detector plates inside the magnet will measure a particle's momentum and charge.

Mustafi, Shuvo↗

Thermal Vacuum Testing of a Helium Loop Heat Pipe for Large Area Cryocooling

Future NASA space telescopes and exploration missions require cryocooling of large areas such as optics, detector arrays, and cryogenic propellant tanks. One device that can potentially be used to provide closed-loop cryocooling is the cryogenic loop heat pipe (CLHP). A CLHP has many advantages over other devices in terms of reduced mass, reduced vibration, high reliability, and long life. A helium CLHP has been tested extensively in a thermal vacuum chamber using a cryocooler as the heat sink to characterize its transient and steady performance and to verify its ability to cool large areas or components in the 3 degrees Kelvin temperature range. The helium CLHP thermal performance test included cool-down from the ambient temperature, startup, capillary limit, heat removal capability, rapid power changes, and long duration steady state operation. The helium CLHP demonstrated robust operation under steady state and transient conditions. The loop could be cooled from the ambient temperature to subcritical temperatures very effectively, and could start successfully by simply applying power to both the capillary pump and the evaporator plate without pre-conditioning. It could adapt to a rapid heat load change and quickly reach a new steady state. Heat removal between 10 megawatts and 140 megawatts was demonstrated, yielding a power turn down ratio of 14. When the CLHP capillary limit was exceeded, the loop could resume its normal function by reducing the power to the capillary pump. Steady state operations up to 17 hours at several heat loads were demonstrated. The ability of the helium CLHP to cool large areas was therefore successfully verified.

Thermal Control Systems↗

Mars Propellant Liquefaction and Storage Performance Modeling using Thermal Desktop with an Integrated Cryocooler Model

NASAs current Mars architectures are assuming the production and storage of 23 tons of liquid oxygen on the surface of Mars over a duration of 500+ days. In order to do this in a mass efficient manner, an energy efficient refrigeration system will be required. Based on previous analysis NASA has decided to do all liquefaction in the propulsion vehicle storage tanks. In order to allow for transient Martian environmental effects, a propellant liquefaction and storage system for a Mars Ascent Vehicle (MAV) was modeled using Thermal Desktop. The model consisted of a propellant tank containing a broad area cooling loop heat exchanger integrated with a reverse turbo Brayton cryocooler. Cryocooler sizing and performance modeling was conducted using MAV diurnal heat loads and radiator rejection temperatures predicted from a previous thermal model of the MAV. A system was also sized and modeled using an alternative heat rejection system that relies on a forced convection heat exchanger. Cryocooler mass, input power, and heat rejection for both systems were estimated and compared against sizing based on non-transient sizing estimates.

fluid modeling↗

Low Temperature Characterization of Mechanical Isolators for Cryocoolers

For spacecraft applications requiring active refrigeration, exported vibrations from a cryocooler can be a concern. One approach to minimizing the vibrations transmitted from cryocoolers to the spacecraft is to mount them on mechanical isolators. Many commercial off-theshelf (COTS) mechanical isolators exist and have been characterized at room temperature for ground applications. However, the space environment presents challenges that complicate the selection process. Mechanical isolators in space must be made of materials that can withstand harsh radiation environments. Future instruments, such as the Mapping Imaging Spectrometer for Europa (MISE) on the Europa Clipper mission, are considering operating cryocoolers with low heat rejection temperatures and mounting them on mechanical isolators. However, the performance of many simple, traditional mechanical isolators at low temperatures is unknown. This paper describes the testing and results of various mechanical isolators able to withstand harsh radiation between 200 K and 300 K. The transmissibility of wire rope type isolators showed very little temperature dependence up to ~500 Hz. On the other hand, the transmissibility of silicone gel was strongly dependent on temperature as the material had an abrupt change in stiffness near its solid-solid phase change. Custom titanium flexures showed the most promise with a maximum transmissibility of 0.04 above 500 Hz and no expected temperature dependence.

Rodriguez, J.I.↗

Maturation and Status of the Lockheed Martin Micro1-2 Cryocooler

This paper describes the maturation and status of the Lockheed Martin “High Power” Micro1-2 pulse tube cryocooler. This cryocooler, which was qualified to technology readiness level 6 in 2014, is the baseline cooler for the Jet Propulsion Laboratory (JPL) Mapping Imaging Spectrometer for Europa (MISE) instrument aboard the Europa Clipper mission, and the Johns Hopkins University Applied Physics Laboratory (JHU-APL) Gamma Ray and Neutron Spectrometer (GRNS) aboard the planned Psyche asteroid mission. This paper will describe enhancements to the cryocooler made for the MISE program, specifically modifications to maximize the cooler efficiency at low heat rejection temperature (220 K) and to increase the operating frequency. The paper will also describe minor modifications for the GRNS program, specifically modification of the coldfinger for low thermal emissivity and the addition of a cold tip interface tab. Finally, the paper will describe modifications made for operation with 150 K heat rejection temperature and 35 K cold tip temperature for the Deep Space Cooling System (DSCS) project with Iris Technology.

Frohling, K.↗

Cryocooler Electronics Enable Thermal Imaging of Planetary Objects in Deep Space

Iris Technology Corporation received NASA SBIR awards to advance its cryocooler electronics, which control mechanical cryocoolers that enable thermal imaging systems to capture data to improve our knowledge of water and possibly life in space. Originally partnering with the Air Force SBIR program, Iris has since won several contracts to provide its cryocooler electronics on NASA missions — including a mission to examine the surface of Jupiter’s moon Europa — and on a satellite mission with the Air Force.

Mark H Davidson↗

Random vibration, exported vibration, and passive isolation testing of the Ricor K508N cryocooler

The Ricor K508N is a rotary Stirling Cryocooler whose predecessor, the K508, has extensive flight heritage. The K508N has significant potential as a low-cost option for CubeSat infrared electro-optical payload applications. This paper will explore the work done by the ATA project on the exported vibration characterization of a set of standard K508N cryocoolers (35 atm) and the implementation and performance comparison of several passive vibration isolation and damping technologies to help mitigate the jitter effect of COTS cryocoolers. Kistler Force dynamometers and accelerometers were used to measure the K508N’s body and cold tip Multicomponent Exported Forces and Torques (EFT). Wire rope and Pyrolytic Graphite Sheet thermal straps are used as vibration isolation technologies. The K508N also underwent sine sweep resonant and peak profile testing as well as random vibration testing to GEVS launch loads in a NanoRacks soft stow configuration.

Mok, M↗

Cryocooler Electromagnetic Compatibility

Jet Propulsion Laboratory, under joint Ballistic Missile and Defense Organization/Air Force and NASA/Eos Atmospheric Infrared Sounder sponsorship is conducting extensive space cryocooler characterization to provide a reliable and accurate data base on cryocooler performance for use by the space community.

cryocooler electromagnetic compatibility cryocoole↗

Performance Characterization of the Sunpower Cryocooler

The Sunpower 140K cryocooler is an integral in-line single compressor/single displacer configuration that features the use of low friciton gas bearings on all running surfaces. The design is vey compact, simple, and light-weight. This type of cryocooler was originally intended for use in the electronics industry.

cryocooler Sunpower 140K cryocooler↗

Post-Flight Analysis of a 10K Sorption Cryocooler

In May 1996, the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) was flown aboard the Space Shuttle flight STS-77 in the first space-flight demonstration of chemisorption cryocooler technology. While on orbit, BETSCE successfully met its science objectives of cooling from 70 K to 10 K in less than two minutes, sustaining a 100 mW heat load below 11 K for over then minutes, and demonstrating recycle times of approximately eleven hours.

sorption crycooler chemisorption cryocooler↗

Effect of Heat Rejection Conditions on Cryocooler Operational Stability

It is well known that cryocooler thermal efficiency is a strong function of heat rejection temperature, roughly following the dependency described by carnot. An equally important and generally overlooked implication of cryocooler heat-rejection thermodynamics is the effect of the heat rejection temparature control mode on cyrocooler performance and operational stability.

Cryocooler↗

Investigation of Gas Effects on Cryocooler Resonance Characteristics

Cryocooler thermal and vibrational performance is determined, fundamentally, by the dynamic interactions between the mechanical system and the working fluid. This paper explores the effect of working-fluid characteristics on the mechanical response of the cooler. Experimental data collected from two coolers characterized under the Jet Propulsion Laboratory's extensive program of cryocooler testing and characterization show that a classical single-degree-of-freedom spring-mass-damper model does not capture the full frequency dependence of the mechanical response. The data from the two modes of cooler operation (slosh and head-to-head) are used to motivate the explanation that working-fluid characteristics dominate at high frequencies, and mechanical system characteristics dominate at lower frequencies. Operating temperature is shown to be a significant factor in determining resonance behavior. Finally, the discussion provides a framework within which resonate parameters and cooler characteristics can be extracted from the experimental data.

cryocooler vibration working-fluid characteristics↗

Continuous and Periodic Sorption Cryocoolers for 10 K and Below

A novel system is described for Sorption Cryocooling to 10 K, using hydrogen as refrigerant fluid, sorbent beds of metal hydride powders, and thermal compression and expansion. Current status is summarized of sorption cryocooler development for space applications requiring cooling of infrared and submillimeter sensors to 10 K and below. Several design variations, challenges, and predictions are discussed.

cryogenics↗

NASA space cryocooler programs -- a 2003 overview

Mechanical cryocoolers represent a significant enabling technology for NASA's Earth and Space Science Missions. An overview is presented of ongoing cryocooler activities within NASA in support of current flight projects, near-term instruments, and long-term technology development.

cryocoolers↗

Cryocooler conduction-cooled SRF cavities for compact particle accelerators

Cryocooler conduction cooling offers simple, reliable cryogenics for developing industrial SRF e-beam accelerators. Conduction-cooled SRF R&D at Fermilab: first demonstration >6.5 MV/m cw on a 650 MHz Nb 3 Sn coated cavity; prototype development and high power accelerators designs in progress. Cryocooler conduction cooling can greatly expand access to SRF: university groups, industries can embark on in house SRF R&D without needing full stack helium cryogenic systems

43 PARTICLE ACCELERATORS↗

An approach to optimization of low-power Stirling cryocoolers

A method for optimizing the design (shape of the displacer) of low power Stirling cryocoolers relative to the power required to operate the systems is described. A variational calculation which includes static conduction, shuttle and radiation losses, as well as regenerator inefficiency, was completed for coolers operating in the 300 K to 10 K range. While the calculations apply to tapered displacer machines, comparison of the results with stepped displacer cryocoolers indicates reasonable agreement.

Sullivan, D. B.↗