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DOE OSTI2025

Compact cryomodule for mobile stand-alone superconducting industrial accelerators

Superconducting RF (SRF) accelerators have the potential to be more profitable in comparison with normally conducting accelerators, as long they can be made compact, achieve operational simplicity, autonomy, trans- portability, satisfactory energy efficiency, as well as have reasonable costs. The development of SRF technologies such as Nb 3 Sn coating, conductively-cooled resonators, and high-capacity liquid-helium-free cryocoolers made SRF accelerators mobile and energetically and economically efficient at a beam power of tens of kW. One of the key elements of such an accelerator is the cryomodule, which must have minimal thermal losses to enable operation from low power cryoheads and enable conductive cooling of SRF resonator. In this research we present the design and test results of a compact cryomodule for an industrial stand-alone SRF linear accelerator proto- type, based on 650 MHz elliptical resonators, being developed at Fermi National Accelerator Laboratory.

43 PARTICLE ACCELERATORS↗

DOE OSTI2025

Demonstration of $E$ acc = 10 MV m −1 with Nb 3 Sn cavities in a cryomodule

Accelerating cryomodules with superconducting cavities are key components for particle accelerators. The efficiency, energy gain and operating temperature of cavities drive the operating and capital costs; hence, advances in these areas enable future accelerators. While superconducting cavities are currently made from Nb, Nb 3 Sn, with a superconducting transition temperature and superheating field approximately twice that of Nb, is poised to substantially improve the efficiency and energy gain. We present results from the first cryomodule with two five-cell 1.5 GHz superconducting radiofrequency Nb cavities coated with Nb 3 Sn, which attained an accelerating gradient of ⩾10 MV m −1 with low cryogenic loss at 4.4 K.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2021

Experimental modal analysis of SSR1 cryomodule for numerical model tuning and validation

The present activity aims to test the Cryomodule SSR1 to validate the corresponding mixed multibody-finite element numerical model and to determine the range of frequencies in which the first natural modes of the structure lie. The experimental activity consisted of a hammer test of the cryomodule at an early assembly stage at which the internal parts, constituting the cold mass, are accessible and, thus, many accelerometers can be attached to the beam string. The comparison between the experimental results obtained for the sub-assembly and the numerical results obtained for the corresponding sub-model, derived from the previously developed complete model, allowed to assess the validity of the numerical model and to get feedback on the effectiveness of the placement of the sensors in capturing the dynamic response of the system during transportation.

43 PARTICLE ACCELERATORS↗

DOE OSTI2020

The dynamic synthesis time-lag control for the 1.3 GHz LCLS-II Cryomodule test at Fermilab

The 1.3GHz LCLS-II Cryomodule (CM) has 8 cavities and each cavity has 9 RF cells and 80W heater. The 1.3GHz LCLS-II CM is 12.2-meter-long and contains a total 241.3 liters (equivalent liquid) of liquid helium, which is filling up by the 4KW@2.0K cryogenic plant at the Fermilab Cryomodule Test Facility (CMTF). The dynamic synthesis 2K cryogenic control system is built to control the long time-lag, unstable CM cryogenic system, under different modes operations. A report on the results obtained from the dynamic synthesis long time-lag control in the CMTF 1.3GHz CM test will be presented.

43 PARTICLE ACCELERATORS↗

DOE OSTI2021

Test Results of the Prototype SSR1 Cryomodule for PIP-II at Fermilab

A prototype cryomodule containing eight Single Spoke Resonators type-1 (SSR1) operating at 325 MHz and four superconducting focusing lenses has been successfully assembled and cold tested in the framework of PIP-II project at Fermilab. The performance of cavities and focusing lenses along with test results of other cryomodule’s key parameters are presented in this contribution.

43 PARTICLE ACCELERATORS↗

DOE OSTI2021

Investigations of Long-Range Wakefield Effects in a TESLA-type Cryomodule at FAST

The preservation of low emittance of electron beams during transport in the accelerating structures of large facilities is an ongoing challenge. In the cases of the TESLA-type superconducting rf cavities currently used in the European X-ray Free-electron Laser (XFEL) and the under-construction Linac Coherent Light Source upgrade (LCLS-II), off-axis beam transport may result in emittance dilution due to transverse long-range wakefields (LRWs) and short-range wakefields (SRW)***. To investigate such effects, experiments were performed at the Fermilab Accelerator Science and Technology (FAST) facility with its unique configuration of two TESLA-type cavities after the photocathode rf gun followed by an 8-cavity cryomodule CM). We generated beam trajectory changes with the H/V125 corrector set located 4 m upstream of the cryomodule. At 125 pC/bunch, 50 bunches, 25-MeV input, and 100-MeV exit energy, we observed for the first time submacropulse position slews of up to 500 microns at locations ~3 m after the CM and a centroid oscillation at a difference frequency of 240 kHz further downstream. Both are emittance-dilution effects which we mitigated with selective upstream beam steering.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

A Preliminary Feasibility Study on Multi-Cavity Cryomodule Integration for the Electron Ion Collider Energy Recover Linac Cooler

The Electron-Ion Collider (EIC) is a state-of-the-art accelerator designed for collisions between highly polarized electrons and ions. To achieve optimal luminosity, the ion beam is cooled using an electron beam sourced from an energy recovery linac (ERL). In the current ERL baseline design, one BNL type RF cavity is used per cryomodule, leading to spatial and cost challenges. This study examines the feasibility of using more compact PERLE (Powerful Energy Recovery Linac for Experiments) type cavities, which can house multiple cavities within a single cryomodule, by evaluating their Beam Breakup (BBU) instability performance. Higher Order Modes (HOM) parameters were obtained through frequency scaling, assuming constant quality factor Q_L, R/Q, and linearly scaling HOM frequencies. To predict the BBU threshold current and ensure accuracy, two different BBU tracking simulations are used for cross-verification. Although the reduced footprint of PERLE-type cavities is advantageous, maintaining sufficient damping of HOMs remains crucial. Finally, we compare the HOM damping efficiency of both cavity types and suggest a pathway forward.

Deitrick, K.↗

DOE OSTI2024

Performance of PIP-II high-beta 650 cryomodule after transatlantic shipping

After shipment to the Daresbury Lab and return to Fermilab, the prototype HB650 cryomodule underwent another phase of 2K RF testing to ascertain any performance issues that may have arisen from the transport of the cryomodule. While measurements taken at room temperature after the conclusion of shipment indicated that there were no negative impacts on cavity alignment, beamline vacuum, or cavity frequency, testing at 2K was required to validate other aspects such as tuner operation, cavity coupling, cryogenic system integrity, and cavity performance. Results of this latest round of limited 2K testing will be presented.

43 PARTICLE ACCELERATORS↗

DOE OSTI2022

LCSL-II Cryomodule Testing at Fermilab

Cold powered testing of all LCLS-II production cryomodules at Fermilab is complete as of February 2021. A total of twenty-five tests on both 1.3 GHz and 3.9 GHz cryomodules were conducted over a nearly five year time span beginning in the summer of 2016. During the course of this campaign cutting-edge results for cavity Q₀ and gradient in continuous wave operation were achieved. A summary of all test results will be presented, with a comparison to established acceptance criteria, as well as overall test stand statistics and lessons learned.

43 PARTICLE ACCELERATORS↗

DOE OSTI2022

Toward Qualifications of HB and LB 650 MHz Cavities for the Prototype Cryomodules for the PIP-II Project

High-beta (HB) and low-beta (LB) 650 MHz cryomodules are key components of the Proton Improvement Plan II (PIP-II) project. In this contribution we present the results of several 5-cell HB650 cavities that have been processed and tested with the purpose of qualifying them for the prototype cryomodule assembly, which will take place later this year. We also present the first results obtained in LB650 single-cell cavities process optimization. Taking advantage of their very similar geometry, we are also analyzing the effect of different surface treatments in FRIB’s 5-cell medium-beta 644MHz cavities. Cavities processed with N-doping and mid-T baking showed very promising results in term of both Q-factors and accelerating gradient for these low-beta structures.

43 PARTICLE ACCELERATORS↗

DOE OSTI2020

HB650 Prototype Cryomodule

The HB650 prototype cryomodule is 9.92m long and contains 6 elliptical cavities. As SSR1 cryomodule The design is based on a strong-back at room temperature supporting the coldmass including an heat exchanger and a JT valve to produce helium at 2K.

43 PARTICLE ACCELERATORS↗

DOE OSTI2023

Cryomodule Compressed Air Panels

RF couplers require compressed air to maintain operational temperature and performance. Each type of cryomodule has a different configuration dependent on the number of RF cavities and their specifications. Compressed air panels will be mounted on the lifting brackets of the cryomodules to provide support for the hardware.

Herbst, Lilly↗

DOE OSTI2024

PIP-II High Beta 650 Prototype Cryomodule Assembly Experience and Related Design Optimization

Ozelis, J.↗

DOE OSTI2026

PIP-II LB650 Cryomodule Mockup

Fermilab’s PIP-II project requires accurate cable routing in the LB650 cryomodule, a confined and difficult-to-access system. We designed a full-scale mockup using a 15-ft, 7-ft 8020 frame and twenty-three PLA interfaces. CAD modeling and lifting analysis has been verified for safe assembly With all components ordered, the mockup will allow technicians to rehearse routing and identify issues before working on the real cryomodule.

Oribello, Francis [Northern Illinois U.]↗

DOE OSTI2023

Thermal Analysis of Thermal Shield for PIP-II SSR1 Cryomodule

Fermilab's PIP-II project plans to enhance the onsite accelerator into the world's most intense neutrino beam, bringing Fermilab into the next generation of particle accelerators. The five different types of cryomodules are vital parts of the PIP-II project and each requires numerous engineering analyses to prove operation. For example, the thermal shield of the Single Spoke Resonator-1 (SSR1) cryomodule required a thermal analysis to ensure the design was operating as intended before fabrication commenced. The thermal shield is cooled by the supercritical helium inside of the extrusion and must remain between 45 and 80 Kelvin. The main purpose of the thermal shield is to intercept different high heat loads and thermal radiation and prevent them from reaching the more sensitive internal components. Finite Element Analysis (FEM) was used to determine temperature estimates of the thermal shield based on the location of a variety of heat sources. Results determined temperatures exceeding the design limit around the crucial component of the current leads. Due to superconducting properties, the areas around the current leads cannot surpass 68 Kelvin. Different solutions to the critical high-temperature areas will be proposed. These solutions range from changing the properties of the helium flow to designing an attachment for the thermal shield. Each proposition works as a viable solution, however, each proposition also has its own set of advantages and disadvantages that are described for further design consideration.

43 PARTICLE ACCELERATORS↗

DOE OSTI2021

Machine Learning Training for HOM reduction and Emittance Preservation in a TESLA-type Cryomodule at FAST

Low emittance electron beams are of high importance at facilities like the LCLS-II at SLAC. Emittance dilution effects due to off-axis beam transport for a TESLA-type cryomodule (CM) have been shown at the Fermilab Accelerator Science and Technology facility. The results showed the correlation between the electron beam-induced cavity high-order modes (HOMs) and submacropulse centroid slewing and oscillation downstream of the CM. Mitigation of emittance dilution can be achieved by reducing the HOM signals and the variances in the submacropulse beam positions downstream of the CM. Here we present a Machine Learning based optimization and model construction for HOM signal level reduction using Neural Networks and Gaussian Processes. To gather training data we performed experiments using single bunch and 50 bunch electron beams with charges up to 125 pC/b. We measured HOM signals of all cavities and beam position with a set of BPMs downstream of the CM. The beam trajectory was changed using V/H125 corrector set located upstream of the CM. The results presented here will inform the LCLS-II injector commissioning and will serve as a prototype for HOM reduction and emittance preservation.

43 PARTICLE ACCELERATORS↗

DOE OSTI2026

Progress Towards RF Conditioning of Low-Loss Couplers for a Conduction-Cooled Cryomodule

This work presents current progress on the conditioning of two new 25 kW couplers optimized for use in a compact, conduction-cooled SRF cryomodule. A connecting waveguide, previously used for conditioning the 805 MHz SNS couplers, was altered for use at 915 MHz. The necessary modifications were determined via RF modeling, while thermal analysis results identified additional cooling requirements during RF conditioning and provided insight about potential higher-power operation. Initial low-power conditioning will be performed with a 2.5 kW solid-state amplifier, with plans to use an industrial magnetron for RF conditioning at 25 kW in the near future.

Stilin, N. [Thomas Jefferson National Accelerator ↗

DOE OSTI2024

CW copper injector for SRF industrial cryomodules

Compact SRF industrial linacs can provide unique parameters of the beam (>1 MW and >1-10 MeV) hardly achievable by normal conducting linacs within limited space. SRF technology was prohibitively expensive until the development of conduction cooling which opened the way for compact stand alone SRF systems suitable for industrial and research applications. Limited cooling capacity puts strict requirements on the beam parameters with zero losses of the beam on the SRF cavity walls. This implies strict requirements on the beam energy to be accepted by the cryomodule and most importantly the beam bunching with zero particles in between. We designed a CW normal conducting RF injector which consists of a gridded RF gun integrated with a first cell of a copper booster cavity to satisfy these requirements. Here we present a complete design of a booster cavity including beam dynamics, RF, thermomechanical and engineering design.

43 PARTICLE ACCELERATORS↗