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An analytical formula is derived for determining the frictional coefficient at cutter–blank contact, on the basis of the cutting equations and the shear angle, and is verified by means of experimental data. This formula may be used to calculate the cutting parameters, without constraints on the significant factors.
Self-advancing tool bits that are hybrids of drills and stepped taps make it possible to form threaded holes wider than about 1/2 in. (about 13 mm) without applying any more axial force than is necessary for forming narrower pilot holes. These self-advancing stepped-tap drills were invented for use by space-suited astronauts performing repairs on reinforced carbon/carbon space-shuttle leading edges during space walks, in which the ability to apply axial drilling forces is severely limited. Self-advancing stepped-tap drills could also be used on Earth for making wide holes without applying large axial forces. A self-advancing stepped-tap drill (see figure) includes several sections having progressively larger diameters, typically in increments between 0.030 and 0.060 in. (between about 0.8 and about 1.5 mm). The tip section, which is the narrowest, is a pilot drill bit that typically has a diameter between 1/8 and 3/16 in. (between about 3.2 and about 4.8 mm). The length of the pilot-drill section is chosen, according to the thickness of the object to be drilled and tapped, so that the pilot hole is completed before engagement of the first tap section. Provided that the cutting-edge geometry of the drill bit is optimized for the material to be drilled, only a relatively small axial force [typically of the order of a few pounds (of the order of 10 newtons)] must be applied during drilling of the pilot hole. Once the first tap section engages the pilot hole, it is no longer necessary for the drill operator to apply axial force: the thread engagement between the tap and the workpiece provides the axial force to advance the tool bit. Like the pilot-drill section, each tap section must be long enough to complete its hole before engagement of the next, slightly wider tap section. The precise values of the increments in diameter, the thread pitch, the rake angle of the tap cutting edge, and other geometric parameters of the tap sections must be chosen, in consideration of the workpiece material and thickness, to prevent stripping of threads during the drilling/tapping operation. A stop-lip or shoulder at the shank end of the widest tap section prevents further passage of the tool bit through the hole.
Machining is a severe plastic deformation process, wherein the workpiece material is subjected to high deformation rates and temperatures. During metal machining, the dynamic recrystallization mechanism causes grain refinement into the sub-micron range. In this study, we investigate the microstructure evolution of oxygen-free high conductivity copper (OFHC Cu) subject to a machining process where the cutting speed and rake angle are controlled to manipulate the process strain, strain rate, and temperatures. Microstructures of the deformed chips are quantified using orientation imaging microscopy and novel statistical descriptors that capture the morphology and local lattice misorientations generated during the several mechanistic stages of the dynamic recrystallization process. Mechanical properties of the resulting chips are quantified using spherical nanoindentation protocols. A multiple output Gaussian process regression model is used to simultaneously model the structure-property evolution, which differs from more common approaches that establish such relationships sequentially. This modeling strategy is particularly attractive since it can flexibly provide both structure and property uncertainty estimates. In addition, the statistical modeling framework allows for the inclusion of multi-fidelity data. The statistical metrics utilized serve as efficient microstructure descriptors, which retain the physics of the observed structures without having to introduce ad hoc microstructure feature definitions.
A shutter element is described which is formed by a loop of an electrically conductive ribbon disposed adjacent to the end of a passageway to be shuttered. The shuttered end of the passageway is cut at an acute angle. The two leg portions of the ribbon loop are closely spaced to each other and disposed in a plane parallel to the axis of the passageway. A pulse of high current is switched through the loop to cause the current flowing in opposite directions through adjacent leg portions of the ribbon. This produces a magnetically induced pressure on one of the legs of the ribbon forcing the leg over the end of the passageway in gas tight sealing engagement, and thereby blocking passageway.
A surgical tissue macerating and removal tool is described which has a rotating rod with a cutting member at one end and which disposed in a tube which is then contained in an extension of the tool handle. A frusto-conical member extends into the extension at the cutter member end of the rotating rod with its small end engaging the tube. The portion of the frusto-conical member outside of the extension forms a tissue engaging member and may be cut-off at an angle to the axis of the rod to form a tissue engaging edge. Apertures are provided in the extension adjacent the frusto-concial member so that treatment fluid supplied in the annular space between the tube and the extension may flow to the operative site. An aperture is provided in the frustoconical member between the extension and the tube so that fluid may also flow into the tube where it mixes with macerated tissue being directed through an aperture in the tube to a passageway which may have suction applied to help remove macerated material.
Synchronously pumped mode-locked laser operation in a Ti:Al2O3 ring laser is demonstrated. The laser pump source was a frequency-doubled Nd:YAG laser-amplifier system producing a 60-micron-long macropulse that comprised a wavetrain of mode-locked 70-ps micropulses with a 10-ns spacing (100 MHz). The Ti:Al2O3 laser consisted of a 1-cm-long crystal with faces cut at the Brewster angle and placed in a ring laser cavity configuration with a 2 percent output coupling mirror. The cavity was adjusted for a 5-ns round trip transit time, which was close to half the temporal spacing of the pump pulse. When the crystal was pumped synchronously at 532 nm with a 30-mJ macropulse, which was approximately an order of magnitude above the laser threshold, mode-locked lasing at approximately 200 MHz was obtained. This macropulse pump energy corresponds to an average micropulse pump energy of about 5 microJ at the Ti:Al2O3 crystal face. The mode-locked operation of the Ti:Al2O3 was observed only after several microseconds into the macropulse, indicating a long build-up process over many cavity trips. During this time, relaxation oscillations were observed. When mode locking started, the relaxation oscillation frequency increased by an order of magnitude. Synchronous pumping has been limited to operation with dye lasers and used either a CW or pulsed mode-locked pump source. Recent work has demonstrated CW mode-locked operation of a Ti:Al2O3 laser. The result raises the possibility that pulsed synchronous pumping may be used to obtain significantly narrowed laser pulses in Ti:Al2O3.
A new design for the entrance shade for the Space Infrared Telescope Facility (SIRTF) is presented. The evolution of the entrance shade began with a simple frustum, symmetrical about the telescope axis, when SIRTF was expected to be Shuttle-attached. With the change to a free-flying SIRTF this frustum was cut off at an angle. The telescope will be operated so that whenever not in the earth's shadow the high side is kept toward the sun. However, the entrance shade interior itself will be so warm that the optics, including the secondary mirror and its mechanisms and support structure, will be restricted to the rear part of the barrel, termed the aftbaffle, which is shaded from the interior of the entrance shade by the forebaffle. This is best accomplished by the most recent design in which the axis of the entrance shade is offset from the telescope axis. This results in a shorter entrance shade, shorter forebaffle, and a shaded region within the barrel which is symmetrical about the telescope axis. All of these are advantageous.
Tensile tests of bonded scarf joints indicate that shallow angle joints are sensitive to slight adherend tip bluntness. For scarf angles ranging from 9.2 to 1.1 degrees stress concentrations from blunt adherend tips significantly limit the increased strength expected from larger bond area. The bonded joints fail by two failure modes depending on the scarf angle. Although most of the joints in this study were scarfed by a surface grinder, small angle scarfs can be cut very accurately with a hand held rotary bur.
Radar Cross Section (RCS) calculations for flat, perfectly conducting plates are readily available through the use of conventional frequency domain techniques such as the Method of Moments. However, if time domain scattering or wideband frequency domain results are desired, then the Finite Difference Time Domain (FDTD) technique is a suitable choice. In this paper, we present the application of the Finite Difference Time Domain (FDTD) technique to the problem of electromagnetic scattering and RCS calculations from a thin, perfectly conducting plate for a conical cut in the scattering angle phi. RCS calculations versus angle phi will be presented and discussed.
Radar cross section (RCS) calculations for flat, perfectly conducting plates are readily available through the use of conventional frequency domain techniques such as the method of moments. However, if time domain scattering or wideband frequency domain results are desired, then the finite difference time domain (FDTD) technique is a suitable choice. We present the application of the FDTD technique to the problem of electromagnetic scattering and RCS calculations from a thin, perfectly conducting plate for a conical cut in the scattering angle phi. RCS calculations versus angle phi are presented and discussed.
A high precision micro/nanoscale machining system. A multi-axis movement machine provides relative movement along multiple axes between a workpiece and a tool holder. A cutting tool is disposed on a flexible cantilever held by the tool holder, the tool holder being movable to provide at least two of the axes to set the angle and distance of the cutting tool relative to the workpiece. A feedback control system uses measurement of deflection of the cantilever during cutting to maintain a desired cantilever deflection and hence a desired load on the cutting tool.
Proposed method of electrical-discharge machining (EDM) cuts hard materials like silicon carbide into smoothly contoured parts. Concept developed for fabrication of interior and exterior surfaces and internal cooling channels of convergent/divergent nozzles. EDM wire at skew angle theta creates hyperboloidal cavity in tube. Wire offset from axis of tube and from axis of rotation by distance equal to throat radius. Maintaining same skew angle as that used to cut hyperboloidal inner surface but using larger offset, cooling channel cut in material near inner hyperboloidal surface.
The purpose is to discuss the role of geometry in determining the perception of spatial layout and perceived orientation in pictures viewed at an angle. This discussion derives from Cutting's (1988) suggestion, based on his analysis of some of the author's data (Goldstein, 1987), that the changes in perceived orientation that occur when pictures are viewed at an angle can be explained in terms of geometrically produced changes in the picture's virtual space.
The mechanism of extension in the continental crust is apparently much more complex than that acting in the oceanic lithosphere. Recently, Wernicke has proposed that a significant fraction of extension in the continental lithosphere may occur by a simple shear mechanism along discrete fault/shear zones which cut the crust, and perhaps extend into the uppermost mantle. Clearly much of the surface evidence for extension supports this concept, but the depth extent of simple shear extension in the continental crust is unclear. Using numerical simulations, the thermal and associated mechanical behavior of the continental lithosphere in response to lithosphere extension along a low-angle simple shear zone which cuts through the lithospheric plate was determined in order to evaluate the resolving ability of thermal (heat flow and metamorphic P-T-time paths) and elevation observations in constraining the mode of continental extension.
This report presents the results of a parametric study of the turbofan far-field noise radiation using a finite element technique. Several turbofan noise radiation characteristics of both the inlet and the aft ducts have been examined through the finite element solutions. The predicted far-field principal lobe angle variations with duct Mach number and cut-off ratio compare very well with the available analytical results. The solutions also show that the far-field lobe angle is only a function of cut-off ratio, and nearly independent of the mode number. These results indicate that the finite element codes are well suited for the prediction of noise radiation characteristics of a turbofan. The effects of variations in the aft duct geometry are examined. The ability of the codes to handle ducts with acoustic treatments is also demonstrated.
The localized surface plasmon resonances (LSPRs) of gold particles assembled on a crystal plate are a powerful tool for biological sensors. Here, we prepare gold colloids in different pH solutions. We monitor the effects of the particle radius and particle coverage on the absorption spectra of AT-cut (r-face dihedral angle of about 3°) crystal plates supporting gold nanoparticles. The surface morphologies were monitored on silicon dioxide substrates using ultraviolet and visible (UV-vis) spectroscopy, and atomic force microscopy (AFM). The results showed that the gold particle coverage decreases with increasing pH value of the gold colloid solution. This phenomenon demonstrates that self-assembled gold surfaces were formed via the electrostatic adsorption of gold particles on the positively charged, ionized amino groups on the crystal plates in the acidic solution. The spectrum of gold nanoparticles with different coverage degree on the crystal plates showed that the LSPR properties are highly dependent on pH.
A transect across the 100 km wide Colorado River extensional corridor of mid-Tertiary age shows that the upper 10 to 15 km of crystalline crust extended along an imbricate system of brittle low-angle normal faults. The faults cut gently down a section in the NE-direction of tectonic transport from a headwall breakaway in the Old Woman Mountains, California. Successively higher allochthons above a basal detachment fault are futher displaced from the headwall, some as much as tens of kilometers. Allochthonous blocks are tilted toward the headwall as evidenced by the dip of the cappoing Tertiary strata and originally horizontal Proterozoic diabase sheets. On the down-dip side of the corridor in Arizona, the faults root under the unbroken Hualapai Mountains and the Colorado Plateau. Slip on faults at all exposed levels of the crust was unidirectional. Brittle thinning above these faults affected the entire upper crust, and wholly removed it locally along the central corridor or core complex region. Isostatic uplift exposed metamorphic core complexes in the domed footwall. These data support a model that the crust in California moved out from under Arizona along an asymmetric, rooted normal-slip shear system. Ductile deformation must have accompanied mid-Tertiary crustal extension at deeper structural levels in Arizona.