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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Advanced aircraft engine materials trends

Recent activities of the Lewis Research Center are reviewed which are directed toward developing materials for rotating hot section components for aircraft gas turbines. Turbine blade materials activities are directed at increasing metal temperatures approximately 100 C compared to current directionally solidified alloys by use of oxide dispersion strengthening or tungsten alloy wire reinforcement of nickel or iron base superalloys. The application of thermal barrier coatings offers a promise of increasing gas temperatures an additional 100 C with current cooling technology. For turbine disk alloys, activities are directed toward reducing the cost of turbine disks by 50 percent through near net shape fabrication of prealloyed powders as well as towards improved performance. In addition, advanced alloy concepts and fabrication methods for dual alloy disks are being studied as having potential for improving the life of future high performance disks and reducing the amount of strategic materials required in these components.

Dreshfield, R. L.↗

Random Life Curves for Common Engineering Materials

Program incorporates non-Rayleigh effects in evaluating structure life. RMS2 computer program converts constant amplitude fatigue allowables to random-loading allowables, with influence of peak distribution and mean stress considered. RMS2 written in FORTRAN IV.

Hu, T.↗

Turbine engine materials durability research

High temperature environmental attack of dollar intensive turbine components reduces turbine efficiency and can limit life. The mechanisms of alloy and coating attack and the effects of interaction with the environment on mechanical behavior. This base of understanding provides the foundation for developing life prediction methods and identifying strategies for controlling attack. Subjects discussed in detail include oxidation and new developments in thermal barrier coating research.

S. R. Levine↗

The effects of biaxial loading on the fracture characteristics of several engineering materials

Using the George Washington University biaxial test system, a static fracture toughness study of two polymers (PMMA and PVC) and three aluminum alloys was performed for several variations in specimen geometry. Photoelastic experiments indicate that the applied load biaxiality has a very strong influence on the size and shape of the crack-tip stress field, and fracture toughness values for both polymers were seen to decrease with increasing load biaxiality. The load biaxiality was also found to have a strong influence on the crack growth direction in PMMA and a negligible influence on the PVC. The 7075-T6 aluminum toughness values increased with biaxiality, while intermediate peak toughness values were noted at a 0.5 biaxiality ratio for the more ductile 2024-T3 and 6061-T4 alloys. Fracture toughnesses at the highest biaxiality ratios were found to be equal to the uniaxial results.

Jones, D. L.↗

Activities of the Center for the Space Processing of Engineering Materials

Topics addressed include: containerless processing and purification; directional and rapid solidification; high temperature alloys; oxidation resistant niobium alloys; metallic bonding; effects of solidification mode on structure-property relationships; and dispersion strengthened metal alloys. Each of the projects is reported by company association and follow according to alphabetical order of the company names.

Source record↗

Fluorinated graphite fibers as a new engineering material: Promises and challenges

Pitch based graphitized carbon fibers with electrical resistivity of 300 micro-Ohm/cm were brominated and partially debrominated to 18 percent bromine at room temperature, and then fluorinated at 300 to 450 C, either continuously or intermittently for several cycles. In addition, on fluorine and titanium fluoride intercalated fiber sample was fluorinated at 270 C from the same fiber source. The mass and conductivity of the brominated-debrominated then fluorinated fibers (with fluorine-to-carbon atom ratio of 0.54 or higher) stabilized at room temperature air in a few days. However, at 200 C, these values decreased rapidly and then more slowly, throughout a 2-week test period. The electrically insulative or semiconductive fibers were found to be compatible with epoxy and have the fluorine-to-carbon atom ratio of 0.65 to 0.68, thermal conductivity of 5 to 24 W/m-K, electrical resistivity of 10(exp 4) to 10(exp 11) Ohm/cm, tensile strength of 70 to 150 ksi, Young's modulus of 20 to 30 msi, and CTE (coefficient of thermal expansion) values of 7 ppm/deg C. Data of these physical property values are preliminary. However, it is concluded that these physical properties can be tailor-made. They depend largely on the fluorine content of the final products and the intercalant in the fibers before fluorination, and, to a smaller extent, on the fluorination temperature histogram.

Hung, Ching-Cheh↗

Application of acoustic emission to flaw detection in engineering materials

Monitoring of structures under operating loads to provide an early warning of possible failure to locate flaws in test specimens subjected to uniaxial tensile loading is presented. Test specimens used are mild steel prismatic bars with small holes at different locations. When the test specimen is loaded, acoustic emission data are automatically collected by two acoustic transducers located at opposite sides of the hole and processed by an acoustic emission analyzer. The processed information yields the difference in arrival times at the transducers, which uniquely determines the flaw location. By using this technique, flaws were located to within 8 percent of their true location. The use of acoustic emission in linear location to locate a flaw in a material is demonstrated. It is concluded that this one-dimensional application could be extended to the general flaw location problem through triangulation.

Moslehy, F. A.↗

Combined space environment on spacecraft engineering materials

Spacecraft structures and surface materials exposed to the space environment for extended periods, up to thirty years, have increased potential for damage from long term exposure to the combined space environment including solar ultraviolet radiation, electrons, and protons and orbiting space debris. The space environment in which the Space Station Freedom and other space platforms will orbit is truly a hostile environment. For example, the currently estimated integral fluence for electrons above 1 Mev at 2000 nautical miles is above 2 x 10(exp 10) electrons/cm(sup 2)/day and the proton integral fluence is above 1 x 10(exp 9) protons/cm(sup 2)/day. At the 200 - 400 nautical miles, which is more representative of the altitude which will provide the environment for the Space Station, each of these fluences will be proportionately less; however, the data indicates that the radiation environment will obviously have an effect on structural materials exposed to the environment for long durations. The effects of ultraviolet radiation, particularly in the vacuum ultraviolet (less than 200 nm wavelength) is more difficult to characterize at this time. Very little data is available in the literature which can be used for determining the life cycle of a material placed in space for extended durations of time. In order to obtain critical data for planning and designing of spacecraft systems, use of a small vacuum system at the Environmental Effects Facility at MSFC, which can be used for these purposes was used. A special effort was made to build up this capability during the course of this research effort and perform a variety of experiments on materials proposed for the Space Station. A description of the apparatus and the procedure devised to process potential spacecraft materials is included.

Workman, Gary L.↗

Overview of NASA's advanced high temperature engine materials technology program

NASA's 'HITEMP' program has been charged with development of propulsion systems technologies for next-generation civil and military aircraft, stressing high-temperature/low-density composites. These encompass polymer-matrix composites for fans, ducts, and compressor cases, and intermetallic and metallic alloy matrix composites for applications in turbine disks, blades, and vanes, and ceramic matrix composites for combustors and turbines. An overview is presented of program concerns and achievements to date.

Ginty, Carol A.↗

Fatigue Strength of Airplane and Engine Materials

This report was undertaken to give a brief summary of the laws governing the fatigue stresses and of the most important strength coefficients necessary for the correct dimensioning of the structural members.

Matthaes, Kurt↗

Study of the space environmental effects on spacecraft engineering materials

The space environment in which the Space Station Freedom and other space platforms will orbit is truly a hostile environment. For example, the current estimates of the integral fluence for electrons above 1 Mev at 2000 nautical miles is above 2 x 10(exp 10) electrons/sq cm/day. and the proton integral fluence is above 1 x 109 protons/sq cm/day. At the 200 - 400 nautical miles, which is more representative of the altitude which will provide the environment for the Space Station, each of these fluences will be proportionately less; however, the data indicates that the radiation environment will obviously have an effect on structural materials exposed to the environment for long durations. The effects of this combined environment is the issue which needs to be understood for the long term exposure of structures in space. In order to better understand the effect of these hostile phenomena on spacecraft, several types of studies are worth performing in order to simulate at some level the effect of the environment. For example the effect of protons and electrons impacting structural materials are easily simulated through experiments using the Van de Graff and Pelletron accelerators currently housed in the Environmental Effects Facility at MSFC. Proton fluxes with energies of 700 Kev-2.5 Mev can be generated and used to impinge on sample targets to determine the effects of the particles. Also the Environmental Effects Facility has the capability to generate electron beams with energies from 700 Kev to 2.5 Mev. These facilities will be used in this research to simulate space environmental effects from energetic particles. Ultraviolet radiation, particularly in the ultraviolet (less than 400 nm wavelength) is less well characterized at this time. The Environmental Effects Facility has a vacuum system dedicated to studying the effects of ultraviolet radiation on specific surface materials. This particular system was assembled in a previous study (NAS8-38609) in order to perform a variety of experiments on materials proposed for the Space Station. That system has continued to function as planned and has been used in carrying out portions of the proposed study.

Obrien, Susan K.↗

Study of the space environmental effects on spacecraft engineering materials

The issue of the effects of the space environment on spacecraft needs to be understood for the long term exposure of structures in space. In order to better understand the effect of these hostile phenomena on spacecraft, several types of studies are worth performing in order to simulate at some level the effect of the environment. For example the effect of protons and electrons impacting structural materials are easily simulated through experiments using the Van de Graff and Pelletron accelerators currently housed at MSFC. Proton fluxes with energies of 700 KeV - 2.5 MeV can be generated and used to impinge on sample targets to determine the effects of the particles. Also the Environmental Effects Facility at MSFC has the capability to generate electron beams with energies from 700 KeV to 2.5 MeV. These facilities will be used in this research to simulate space environmental effects from energetic particles. Ultraviolet radiation, particularly less than 400 nm wavelength, is less well characterized at this time. The Environmental Effects Facility has a vacuum system dedicated to studying the effects of ultraviolet radiation on specific surface materials. This particular system was assembled in a previous study in order to perform a variety of experiments on materials proposed for the Space Station. That system has continued to function as planned and has been used in carrying out portions of the proposed study.

Obrien, Susan K.↗

Modeling of High-Strain-Rate Deformation, Fracture, and Impact Behavior of Advanced Gas Turbine Engine Materials at Low and Elevated Temperatures

Gamma titanium aluminides have received considerable attention over the last decade. These alloys are known to have low density, good high temperature strength retention, and good oxidation and corrosion resistance. However, poor ductility and low fracture toughness have been the key limiting factors in the full utilization of these alloys. More recently, Gamma-met PX has been developed by GKSS, Germany. These alloys have been observed to have superior strengths at elevated temperatures and quasi-static deformation rates and good oxidation resistance at elevated temperatures when compared with other gamma titanium aluminides. The present paper discusses results of a study to understand dynamic response of gamma-met PX in uniaxial compression. The experiments were conducted by using a modified split Hopkinson pressure bar between room temperature and 900 C and strain rates of up to 3500 per second. The Gamma met PX alloy showed superior strength when compared to nickel based superalloys and other gamma titanium aluminides at all test temperatures. It also showed strain and strain-rate hardening at all levels of strain rates and temperatures and without yield anomaly up to 900 C. After approximately 600 C, thermal softening is observed at all strain rates with the rate of thermal softening increasing dramatically between 800 and 900 C. However, these flow stress levels are comparatively higher in Gamma met PX than those observed for other TiAl alloys.

Shazly, Mostafa↗