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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 73 records · Page 4

Orbit transfer vehicle engine study. Phase A: Continuation (study results)

Studies included: selection of boost pump designs for low NPSH operation and generation of associated programmatic data; evaluation of OTV engine operation at intermediate thrust levels and impact on programmatics; and assessments of OTV engine operation at idle-mode thrusts under conditions experienced during aerobraking maneuvers of the ABOTV. As a result of the studies, it was recommended that the original OTV boost pump designs be used without change for low NPSH operation. Intermediate thrust operation is feasible for both the expander cycle and staged combustion cycles.

Source record↗

Orbit Transfer Vehicle Engine Study. Phase A, extension 1: Study plan update

The updated study plan for the Space Transportation System orbit transfer vehicle (OTV) engine study is presented. The study program consists of engine system, programmatic, cost, and risk analyses of OTV engine concepts. Detailed task descriptions for the advanced expander cycle engine optimization, alternate low thrust capability, and safety, reliability, and cost comparisons are given.

Mellish, J. A.↗

Orbit Transfer Vehicle Engine Study. Phase A, extension 1: Alternate low-thrust capability task report

The feasibility and design impact of a requirement for the advanced expander cycle engine to be adaptable to extended low thrust operation of approximately 1K to 2K lb is assessed. It is determined that the orbit transfer vehicle point design engine can be reduced in thrust with minor injector modifications from 15K to 1K without significantly affecting combustion performance efficiency or injector face/chamber wall thermal compatibility. Likewise, high frequency transverse mode combustion instability is not expected to be detrimentally affected. Primarily, the operational limitations consist of feed system chugging instabilities and potential coupling of the injector response with the chamber longitudinal mode resonances under certain operating conditions. The recommended injector modification for low thrust operation is a change in the oxidizer injector element orifice size. Analyses also indicate that chamber coolant flow stability may be a concern below 2K 1bF operation and oxidizer pump stability could be a problem below a 2K thrust level although a recirculation flow could alleviate the problem.

Mellish, J. A.↗

NASA Orbit Transfer Rocket Engine Technology Program

The advanced expander cycle engine with a 15,000 lb thrust level and a 6:1 mixture ratio and optimized performance was used as the baseline for a design study of the hydrogen/oxgyen propulsion system for the orbit transfer vehicle. The critical components of this engine are the thrust chamber, the turbomachinery, the extendible nozzle system, and the engine throttling system. Turbomachinery technology is examined for gears, bearing, seals, and rapid solidification rate turbopump shafts. Continuous throttling concepts are discussed. Components of the OTV engine described include the thrust chamber/nozzle assembly design, nozzles, the hydrogen regenerator, the gaseous oxygen heat exchanger, turbopumps, and the engine control valves.

Source record↗

Boundary layer simulator improvement

High chamber pressure expander cycles proposed for orbit transfer vehicles depend primarily on the heat energy transmitted from the combustion products through the thrust wall chamber wall. The heat transfer to the nozzle wall is affected by such variables as wall roughness, relamarization, and the presence of particles in the flow. Motor performance loss for these nozzles with thick boundary layers is inaccurate using the existing procedure coded BLIMPJ. Modifications and innovations to the code are examined. Updated routines are listed.

Praharaj, S. C.↗

Advanced OTV engines and issues

The propulsion system requirements of orbit transfer vehicles (OTV). A baseline expander cycle engine which will meet those requirements was defined. The principal characteristics of a baseline engine and some options which are available to accommodate OTV system optimization studies was discussed. Engine program issues which are dependent on the mission scenario and the vehicle system configuration are shown. The rationale for a new cryogenic OTV engine is summarized.

Brown, J. R.↗

Cryogenic upper stage test bed engine

A vehicle system with unique characteristics will be needed in connection with the extension of the Space Transportation System (STS) from Low Earth Orbit (LEO) to Geosynchronous Equatorial Orbit (GEO) and beyond. These characteristics are determined by NASA missions related to the deployment of large space structures, satellite servicing, and manned sorties to geosynchronous orbit. Advances in vehicle design and operation will be required along with significant advances in engine technologies. A versatile, well-instrumented test bed engine will be needed for the evaluation of the required technologies. Developments leading to the fabrication and assembly of the first high chamber pressure expander cycle test bed engine are discussed. The test bed engine, which is called Integrated Component Evaluator (ICE), is required for the development of an advanced, cryogenic, upperstage engine.

Pauckert, R.↗

Progress report - Advanced cryogenic OTV engine technology

New technologies for space-based, reusable, throttleable, cryogenic orbit transfer propulsion are being evaluated. A variable-thrust (200 to 3000 lbF), 2000 psi chamber pressure, LO2/LH2 engine has been selected to demonstrate the 20-hour, 500-restart life goal, and a specific impulse in excess of 480 lbF-sec/lbM. The results of recent vehicle-engine integration analyses and the progress in design, fabrication, and testing are provided. Emphasis is placed on the following technology areas being investigated in support of the advanced engine design: LOX hydrostatic bearings; burn-resistant materials for high-pressure GOX turbines and valves; high surface-low flux annular combustion chambers for the dual propellant expander cycle; improved cooling approaches for high-pressure combustion chambers, new concepts in integrated controls; and engine health diagnostics.

Schoenman, L.↗

Enhanced heat transfer combustor technology, subtasks 1 and 2, tast C.1

Analytical and experimental studies are being conducted for NASA to evaluate means of increasing the heat extraction capability and service life of a liquid rocket combustor. This effort is being conducted in conjunction with other tasks to develop technologies for an advanced, expander cycle, oxygen/hydrogen engine planned for upper stage propulsion applications. Increased heat extraction, needed to raise available turbine drive energy for higher chamber pressure, is derived from combustion chamber hot gas wall ribs that increase the heat transfer surface area. Life improvement is obtained through channel designs that enhance cooling and maintain the wall temperature at an accepatable level. Laboratory test programs were conducted to evaluate the heat transfer characteristics of hot gas rib and coolant channel geometries selected through an analytical screening process. Detailed velocity profile maps, previously unavailable for rib and channel geometries, were obtained for the candidate designs using a cold flow laser velocimeter facility. Boundary layer behavior and heat transfer characteristics were determined from the velocity maps. Rib results were substantiated by hot air calorimeter testing. The flow data were analytically scaled to hot fire conditions and the results used to select two rib and three enhanced coolant channel configurations for further evaluation.

Baily, R. D.↗

The Pathfinder Chemical Transfer Propulsion program

Pathfinder is a research and technology initiative by the National Aeronautics and Space Administration (NASA) intended to strengthen the technology base of the United States civil space program in preparation for future space exploration missions. Pathfinder begins in FY-89. One of the four major thrusts of Pathfinder is Space Transfer technology. A key element of this thrust is the Chemical Transfer Propulsion program which will provide the propulsion technology for high performance, liquid oxygen/liquid hydrogen expander cycle engines which are expected to be operated and maintained in space. These advanced engines will enhance or enable a variety of future space exploration missions. This paper describes the goals and objectives, management, technical plan, and technology transfer for the Chemical Transfer Propulsion element of Pathfinder.

Hannum, Ned P.↗

NASA's Chemical Transfer Propulsion Program for Pathfinder

Pathfinder is a research and technology project, with specific deliverables, initiated by the National Aeronautics and Space Administration (NASA) which will strengthen the technology base of the United States civil space program in preparation for future space exploration missions. Pathfinder begins in Fiscal Year 1989, and is to advance a collection of critical technologies for these missions and ensure technology readiness for future national decisions regarding exploration of the solar system. The four major thrusts of Pathfinder are: surface exploration, in-space operations, humans-in-space, and space transfer. The space transfer thrust will provide the critical technologies needed for transportation to, and return from, the Moon, Mars, and other planets in the solar system, as well as for reliable and cost-effective Earth-orbit operations. A key element of this thrust is the Chemical Transfer Propulsion program which will provide the propulsion technology for high performance, liquid oxygen/liquid hydrogen expander cycle engines which may be operated and maintained in space. Described here are the program overview including the goals and objectives, management, technical plan, and technology transfer for the Chemical Transfer Propulsion element of Pathfinder.

Hannum, Ned P.↗

NASA's Chemical Transfer Propulsion Program for Pathfinder

Pathfinder is a research and technology project, initiated by NASA in 1989 to support the U.S. civil space program studies for the preparation for future space exploration missions. This paper describes the goals and objectives, the management, the technical plan, and technology transfer for the Chemical Transfer Propulsion program, which is a key element of one of the four programmatic thrusts (the Space Transfer) of the Pathfinder. The Chemical Transfer Propulsion will provide the technology for high-performance liquid oxygen/liquid hydrogen expander cycle engines for space-based transfer vehicles as well as for lunar and Mars landers.

Hannum, Ned P.↗

The Pathfinder Chemical Transfer Propulsion Program

Pathfinder is a research and technology initiative by the National Aeronautics and Space Administration (NASA) intended to strengthen the technology base of the United States civil space program in preparation for future space exploration missions. Pathfinder begins in FY-89. One of the four major thrusts is the Chemical Transfer Propulsion program which will provide the propulsion technology for high performance, liquid oxygen/liquid hydrogen expander cycle engines which are expected to be operated and maintained in space. These advanced engines will enhance or enable a variety of future space exploration missions. The goals and objectives, management, technical plan, and technology transfer for the Chemical Transfer Propulsion element of Pathfinder are described.

Hannum, Ned P.↗

A candidate architecture for monitoring and control in chemical transfer propulsion systems

To support the exploration of space, a reusable space-based rocket engine must be developed. This engine must sustain superior operability and man-rated levels of reliability over several missions with limited maintenance or inspection between flights. To meet these requirements, an expander cycle engine incorporating a highly capable control and health monitoring system is planned. Alternatives for the functional organization and the implementation architecture of the engine's monitoring and control system are discussed. On the basis of this discussion, a decentralized architecture is favored. The trade-offs between several implementation options are outlined and future work is proposed.

Binder, Michael P.↗

Advanced tube-bundle rocket thrust chamber

An advanced rocket thrust chamber for future space application is described along with an improved method of fabrication. Potential benefits of the concept are improved cyclic life, reusability, and performance. Performance improvements are anticipated because of the enhanced heat transfer into the coolant which will enable higher chamber pressure in expander cycle engines. Cyclic life, reusability and reliability improvements are anticipated because of the enhanced structural compliance inherent in the construction. The method of construction involves the forming of the combustion chamber with a tube-bundle of high conductivity copper or copper alloy tubes, and the bonding of these tubes by an electroforming operation. Further, the method of fabrication reduces chamber complexity by incorporating manifolds, jackets, and structural stiffeners while having the potential for thrust chamber cost and weight reduction.

Kazaroff, John M.↗

A candidate architecture for monitoring and control in chemical transfer propulsion systems

To support the exploration of space, a reusable space-based rocket engine must be developed. This engine must sustain superior operability and man-rated levels of reliability over several missions with limited maintenance or inspection between flights. To meet these requirements, an expander cycle engine incorporating a hghly capable control and health monitoring system is planned. Alternatives for the functional organization and the implementation architecture of the engine's monitoring and control system are discussed. On the basis of this discussion, a decentralized architecture is favored. The trade-offs between several implementation options are outlined and future work is proposed.

Binder, Michael↗

Engine selection for the Space Exploration Initiative

The process used by NASA in the selection of the engine for the Space Exploration Initiative mission is described. The major propulsion requirements of the engine are addressed along with the engine options and key drivers and trades. Special attention is given to the requirements of the propellant feed system and the reaction control system. As a result of the 90-study, four moderate chamber pressure expander-cycle oxygen/hydrogen engines with a thrust level of 20,000 lbf each were selected for the lunar transfer vehicle. The paper also presents results of architecture studies and of advanced engine test bed studies.

Jones, Lee W.↗

Advanced tube-bundle rocket thrust chamber

An advanced rocket thrust chamber for future space application is described along with an improved method of fabrication. Potential benefits of the concept are improved cyclic life, reusability, and performance. Performance improvements are anticipated because of the enhanced heat transfer into the coolant which will enable higher chamber pressure in expander cycle engines. Cyclic life, reusability and reliability improvements are anticipated because of the enhanced structural compliance inherent in the construction. The method of construction involves the forming of the combustion chamber with a tube-bundle of high conductivity copper or copper alloy tubes, and the bonding of these tubes by an electroforming operation. Further, the method of fabrication reduces chamber complexity by incorporating manifolds, jackets, and structural stiffeners while having the potential for thrust chamber cost and weight reduction.

Kazaroff, John M.↗