Development of an integrated lightweight flexible silicon solar cell array Final report
Development of integrated lightweight flexible silicon solar cell array
Ralph, E. L.↗
SEARCH · Search NASA
Results for “flexible array”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Flexible Generation Of Array-Detector Timing Signals
Assembly of custom-made electronic equipment and multipurpose commercial electronic equipment commonly found in electronics-development laboratories facilitates generation and modification of timing pattern signals for control of array detectors. Designed to serve as flexible electronic array-detector-testing apparatus configured via software; timing patterns created, stored, and changed easily. Assembly prepared for experimental evaluation of new detector design in much less time and less expense than necessary to construct special circuits to generate all timing patterns to be tried on new design.
Travis, Jeffrey W.↗
Lightweight Inflatable Solar Array: Providing a Flexible, Efficient Solution to Space Power Systems for Small Spacecraft
Affordable and convenient access to electrical power is critical to consumers, spacecraft, military and other applications alike. In the aerospace industry, an increased emphasis on small satellite flights and a move toward CubeSat and NanoSat technologies, the need for systems that could package into a small stowage volume while still being able to power robust space missions has become more critical. As a result, the Marshall Space Flight Center's Advanced Concepts Office identified a need for more efficient, affordable, and smaller space power systems to trade in performing design and feasibility studies. The Lightweight Inflatable Solar Array (LISA), a concept designed, prototyped, and tested at the NASA Marshall Space Flight Center (MSFC) in Huntsville, Alabama provides an affordable, lightweight, scalable, and easily manufactured approach for power generation in space or on Earth. This flexible technology has many wide-ranging applications from serving small satellites to soldiers in the field. By using very thin, ultraflexible solar arrays adhered to an inflatable structure, a large area (and thus large amount of power) can be folded and packaged into a relatively small volume (shown in artist rendering in Figure 1 below). The proposed presentation will provide an overview of the progress to date on the LISA project as well as a look at its potential, with continued development, to revolutionize small spacecraft and portable terrestrial power systems.
Johnson, Les↗
Lightweight Inflatable Solar Array: Providing a Flexible, Efficient Solution to Space Power Systems for Small Spacecraft
Affordable and convenient access to electrical power is critical to consumers, spacecraft, military and other applications alike. In the aerospace industry, an increased emphasis on small satellite flights and a move toward CubeSat and NanoSat technologies, the need for systems that could package into a small stowage volume while still being able to power robust space missions has become more critical. As a result, the Marshall Space Flight Center's Advanced Concepts Office identified a need for more efficient, affordable, and smaller space power systems to trade in performing design and feasibility studies. The Lightweight Inflatable Solar Array (LISA), a concept designed, prototyped, and tested at the NASA Marshall Space Flight Center (MSFC) in Huntsville, Alabama provides an affordable, lightweight, scalable, and easily manufactured approach for power generation in space or on Earth. This flexible technology has many wide-ranging applications from serving small satellites to soldiers in the field. By using very thin, ultraflexible solar arrays adhered to an inflatable structure, a large area (and thus large amount of power) can be folded and packaged into a relatively small volume (shown in artist rendering in Figure 1 below). The proposed presentation will provide an overview of the progress to date on the LISA project as well as a look at its potential, with continued development, to revolutionize small spacecraft and portable terrestrial power systems.
Johnson, Len↗
Ultra-low-mass flexible planar solar arrays using 50-micron-thick solar cells
A conceptual design study has been completed which has shown the feasibility of ultra-low-mass planar solar arrays with specific power of 200 watts/kilogram. The beginning of life (BOL) power output of the array designs would be 10 kW at 1 astronomical unit (AU) and a 55C deg operating temperature. Two designs were studied: a retractable rollout design and a non-retractable fold-out. The designs employed a flexible low-mass blanket and low-mass structures. The blanket utilized 2 x 2 cm high-efficiency (13.5% at 28C deg AM0), ultra-thin (50 micron), silicon solar cells protected by thin (75 micron) plastic encapsulants. The structural design utilized the 'V'-stiffened approach which allows a lower mass boom to be used. In conjunction with the conceptual design, modules using the thin cells and plastic encapsulant were designed and fabricated.
Costogue, E. N.↗
Development of an integrated lightweight flexible silicon solar cell array Final report
Methods and analytical techniques for fabricating integrated lightweight flexible silicon solar array blanket
Ralph, E. L.↗
Development of an integrated lightweight flexible silicon solar cell array Quarterly technical report, 1 Jul. - 1 Oct. 1969
Design criteria for integrated lightweight flexible silicon solar cell arrays
Ralph, E. L.↗
Development of an integrated lightweight flexible silicon solar cell array Quarterly technical report, 1 Oct. 1969 - 1 Jan. 1970
Technical progress in program to develop integrated lightweight flexible silicon solar cell array
Ralph, E. L.↗
Photovoltaic array environmental protection program
During the photovoltaic array environmental protection program, a coating material, application technique, and design approach intended to protect flexible solar array blankets during a nominal fifteen-year operating lifetime were developed. Numerous thin-film coatings for protecting the Kapton polyimide material used in the construction of the Space Station Freedom flexible solar array blanket were evaluated. The critical solar array design features and protection measures are discussed with special emphasis on the effects of solar array fabrication and flexible printed circuit manufacturing processes on coating durability. The results of the mechanical and environmental test evaluation, including oxygen plasma, neutral oxygen beam, and UV/charged-particle combined exposure, are discussed. These results led to the selection of a silicon dioxide thin-film coating to protect the solar array blanket from the low-earth-orbit atomic oxygen environment.
Bilger, Kevin M.↗
NASA solar array flight experiment
The NASA large flexible solar array space shuttle flight experiment is described. The 32 x 4 m wing is deployed from the shuttle bay, and experiments in electrical output, multiple deployment, and structural dynamics are planned. Both 2 x 4 cm and 5.9 x 5.9 cm cell assemblies on the array blanket are evaluated. Safety/hazards provisions are described, including emergency jettison provisions. Ground testing and hardware fabrication are summarized.
Turner, G.↗
Solar array strip and a method for forming the same
A flexible solar array strip is formed by providing printed circuitry between flexible layers of a nonconductive material, depositing solder pads on the printed circuitry, and storing the resulting substrate on a drum from which it is then withdrawn and advanced along a linear path. Solderless solar cells are serially transported into engagement with the pads and are infrared radiation to melt the solder and attach the cells to the circuitry. Excess flux is cleaned from the solar cells which are then encapsulated in a protective coating. The resulting array is then wound on a drum.
Mueller, R. L.↗
SEPS solar array design and technology evaluation
The technology developments required and a preliminary design of a lightweight 25 kW solar array for the solar electric propulsion stage (SEPS) have been defined. The requirements for a 65 W/Kg SEPS solar array system requires significant component weight reductions over present state-of-the-art flexible solar arrays in both electrical and structural-mechanical designs. A requirement for operation from 0.3 au to 6.0 au presents a wide range of temperature environments as well as severe combined thermal/vacuum/UV radiation environments. Additional requirements are capability for partial array retraction operation, and capability for full retraction and automatic preloading for survival of the Shuttle reentry environment. An assessment of current lightweight flexible solar array technology is made against the SEPS solar array requirements and new technology requirements are defined. A preliminary design and the operating characteristics of a flat-fold solar array system meeting the SEPS requirements is presented. A full-width, 10-ft-tall functional array model, including representative welded electrical modules and a model astromast, was fabricated and tested.
Elms, R. V., Jr.↗
Deployment techniques developed for large area roll-out solar arrays
Deployment systems for extending large area lightweight flexible solar arrays in space, tabulating estimated design weights including power-weight ratios
Hasbach, W. A.↗
Contextual classification on a CDC Flexible Processor system
A potential hardware organization for the Flexible Processor Array is presented. An algorithm that implements a contextual classifier for remote sensing data analysis is given, along with uniprocessor classification algorithms. The Flexible Processor algorithm is provided, as are simulated timings for contextual classifiers run on the Flexible Processor Array and another system. The timings are analyzed for context neighborhoods of sizes three and nine.
Smith, B. W.↗
Conceptual approach study of a 200 watt per kilogram solar array
Solar array candidate configurations (flexible rollup, flexible flat-pact, semi-rigid panel, semi-rigid flat-pack) were analyzed with particular attention to the specific power (W/kg) requirement. Two of these configurations (flexible rollup and flexible flat-pack) are capable of delivering specific powers equal to or exceeding the baseline requirement of 200 W/kg. Only the flexible rollup is capable of in-flight retraction and subsequent redeployment. The wrap-around contact photovoltaic cell configuration has been chosen over the conventional cell. The demand for ultra high specific power forces the selection of ultra-thin cells and cover material. Based on density and mass range considerations, it was concluded that 13 micrometers of FEP Teflon is sufficient to protect the cell from a total proton fluency of 2(10 to the 12th power) particles/sq cm over a three-year interplanetary mission. The V-stiffened, lattice boom deployed, flexible substrate rollup array holds the greatest promise of meeting the baseline requirements set for this study.
Stanhouse, R. W.↗
Atomic oxygen durability evaluation of the flexible batten for the photovoltaic array mast on Space Station
A test program was conducted at the National Aeronautics and Space Administration's Lewis Research Center (LeRC) to evaluate the long term low Earth orbital (LEO) atomic oxygen (AO) durability of a flexible (fiberglass-epoxy composite) batten. The flexible batten is a component used to provide structural rigidity in the photovoltaic array mast on Space Station. The mast is used to support and articulate the photovoltaic array, therefore, the flexible batten must be preloaded for the 15 year lifetime of an array blanket. Development hardware and composite materials were evaluated in ground testing facilities for AO durability and dynamic retraction-deployment cyclic loading representative of expected full life in-space application. The CV1144 silicone (AO protective) coating was determined to provide adequate protection against AO degradation of the composite material and provided fiber containment, thus the structural integrity of the flexible batten was maintained. Both silicone coated and uncoated flexible battens maintained load carrying capabilities. Results of the testing did indicate that the CV1144 silicone protective coating was oxidized by AO reactions to form a brittle glassy (SiO2) skin that formed cracking patterns on all sides of the coated samples. The cracking was observed in samples that were mechanically stressed as well as samples in non-stressed conditions. The oxidized silicon was observed to randomly spall in small localized areas, on the flexible battens that underwent retraction-deployment cycling. Some darkening of the silicon, attributed to vacuum ultraviolet (VUV) radiation, was observed.
Stidham, Curtis R.↗
Solar array deployment from a spinning spacecraft
Cylindrical drum, wrapped with flexible solar array of solar cells mounted on Mylar sheet, is held by two end-fittings with cable (under tension) passing through axel of drum. Drum is held to end-fittings by axial cable through drum axel; drum is released for deployment when cable is cut at each end and end-fittings spring outward.
Carlin, A. H.↗
Transparent arrays: Progress toward higher efficiency
Principles and design considerations of IR transparent solar arrays are discussed. Optimization of performance of flexible solar arrays was studied. Measured solar absorptance as low as alpha s = 0.59 was achieved which leads to a predicted BOL power density of 182.7 = W/square meters. Advanced array concepts, system level cascaded panels, and transparent rigid panels are proposed and expected benefits discussed.
Pack, G. J.↗