Bureau of Mines research on lunar resource utilization
Lunar resource utilization program
Atchison, T. C.↗
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Lunar resource evaluation and mine site selection
Two scenarios in this evaluation of lunar mineral resources and the selection of possible mining and processing sites are considered. The first scenario assumes that no new surface or near-surface data will be available before site selection (presumably one of the Apollo sites). The second scenario assumes that additional surface geology data will have been obtained by a lunar orbiter mission, an unmanned sample return mission (or missions), and followup manned missions. Regardless of the scenario, once a potentially favorable mine site has been identified, a minimum amount of fundamental data is needed to assess the resources at that site and to evaluate its suitability for mining and downstream processing. Since much of the required data depends on the target mineral(s), information on the resource, its beneficiation, and the refining, smelting, and fabricating processes must be factored into the evaluation. The annual capacity and producing lifetime of the mine and its associated processing plant must be estimated before the resource reserves can be assessed. The available market for the product largely determines the capacity and lifetime of the mine. The Apollo 17 site is described as a possible mining site. The use of new sites is briefly addressed.
Bence, A. Edward↗
Marangoni Effect and its Potential Utilization in Supporting Lunar Habitats and Extraterrestrial Mining
The thermal Marangoni effect observed on molten JSC-1A lunar regolith simulant presents novel and valuable potential for extraterrestrial manufacturing applications as the effect will be more prominent on extraterrestrial surfaces under higher vacuum and reduced gravity.
Jesus A. Dominguez↗
Distributed communications and control network for robotic mining
The application of robotics to coal mining machines is one approach pursued to increase productivity while providing enhanced safety for the coal miner. Toward that end, a network composed of microcontrollers, computers, expert systems, real time operating systems, and a variety of program languages are being integrated that will act as the backbone for intelligent machine operation. Actual mining machines, including a few customized ones, have been given telerobotic semiautonomous capabilities by applying the described network. Control devices, intelligent sensors and computers onboard these machines are showing promise of achieving improved mining productivity and safety benefits. Current research using these machines involves navigation, multiple machine interaction, machine diagnostics, mineral detection, and graphical machine representation. Guidance sensors and systems employed include: sonar, laser rangers, gyroscopes, magnetometers, clinometers, and accelerometers. Information on the network of hardware/software and its implementation on mining machines are presented. Anticipated coal production operations using the network are discussed. A parallelism is also drawn between the direction of present day underground coal mining research to how the lunar soil (regolith) may be mined. A conceptual lunar mining operation that employs a distributed communication and control network is detailed.
Schiffbauer, William H.↗
Nonterrestrial material processing and manufacturing of large space systems
Nonterrestrial processing of materials and manufacturing of large space system components from preprocessed lunar materials at a manufacturing site in space is described. Lunar materials mined and preprocessed at the lunar resource complex will be flown to the space manufacturing facility (SMF), where together with supplementary terrestrial materials, they will be final processed and fabricated into space communication systems, solar cell blankets, radio frequency generators, and electrical equipment. Satellite Power System (SPS) material requirements and lunar material availability and utilization are detailed, and the SMF processing, refining, fabricating facilities, material flow and manpower requirements are described.
Von Tiesenhausen, G.↗
Excavation costs for lunar materials
A lunar strip mining system is presented which is capable of excavating and transporting 3 million metric tons of ore per year to a central processing plant on the moon's surface. The mining system would grow from a single front-end loader in the first year, to a fleet of ten haulers in the 30th year. Lunar personnel requirements would consist of a single individual, whose primary function would be to perform maintenance. All of the mining equipment would either operate automatically or by remote control from earth. The projected cost for the lunar mining system is approximately $12 to $37 per ton of ore over the life of the mine, an important part of the overall economics of exploiting lunar resources.
Carrier, W. D., III↗
Utilization of lunar ilmenite: Basalt or regolith?
A critical discussion of whether lunar basalt or regolith should be used as a resource for mineral processing schemes on the lunar surface, with pros and cons for each argument is presented. A literature review has shown that the majority of authors feel that mining the lunar basalt, crushing it, and then processing to remove the desired minerals, would be the route to take. The argument that this method would not be a sound mineral processing practice is presented. Mining and crushing are difficult propositions even on Earth; to attempt such processes in the hostile lunar environment would be a phenomenal task. It would be better to start with a simpler scheme, such as processing the regolith, which can be adapted to the multitude of unknowns facing the first lunar production plant. If, however, the lunar mining trend is followed, it must be kept in mind that mining and processing technology which is radically different from what is currently available and used on Earth will have to be developed. Podnieks and Roepke (1987) and Lindroth and Podnieks (1987) have summarized the new technology that may be applicable, but this technology is very similar to the current, 99 percent inefficient technology used on Earth. One such possible technique is sodium vapor fragmentation of basalt. Initial testwork was conducted at Michigan Technological University on terrestrial basalt with extremely promising results, though much time and effort will be needed to fully develop this process.
Kawatra, S. K.↗
Analysis of the financial factors governing the profitability of lunar helium-3
Financial factors influencing the profitability of the mining and utilization of lunar helium-3 are examined. The analysis addressed the following questions: (1) which financial factors have the greatest leverage on the profitability of He-3; (2) over what range can these factors be varied to keep the He-3 option profitable; and (3) what ultimate effect could this energy source have on the price of electricity for U.S. consumers. Two complementary methods of analysis were used in the assessment: rate of return on incremental investment required and reduction revenue requirements (total cost to customers) achieved. Some of the factors addressed include energy demand, power generation costs with and without fusion, profitability for D-He(3) fusion, annual capital and operating costs, launch mass and costs, He-3 price, and government funding. Specific conclusions are made with respect to each of the companies considered: utilities, lunar mining company, and integrated energy company.
Kulcinski, G. L.↗
Mining and beneficiation: A review of possible lunar applications
Successful exploration of Mars and outer space may require base stations strategically located on the Moon. Such bases must develop a certain self-sufficiency, particularly in the critical life support materials, fuel components, and construction materials. Technology is reviewed for the first steps in lunar resource recovery-mining and beneficiation. The topic is covered in three main categories: site selection; mining; and beneficiation. It will also include (in less detail) in-situ processes. The text described mining technology ranging from simple diggings and hauling vehicles (the strawman) to more specialized technology including underground excavation methods. The section of beneficiation emphasizes dry separation techniques and methods of sorting the ore by particle size. In-situ processes, chemical and thermal, are identified to stimulate further thinking by future researchers.
Chamberlain, Peter G.↗
Oxygen extraction from lunar soil by fluorination
Mining and processing of lunar material could possibly lead to more cost-efficient scenarios for permanent presence of man in space and on the Moon. Production of oxygen for use as propellant seems especially important. Different candidate processes for oxygen-extraction from lunar soil were proposed, of which the reduction of ilmenite by hydrogen was studied most. This process, however, needs the concentration of ilmenite from lunar regolith to a large extent and releases oxygen only with low efficiency. Another possibility - the fluorination method - which works with lunar bulk material as feedstock is discussed. Liberation of oxygen from silicate or oxide materials by fluorination methods has been applied in geoscience since the early sixties. The fact that even at moderate temperatures 98 to 100 percent yields can be attained, suggests that fluorination of lunar regolith could be an effective way of propellant production. Lunar soil contains about 50 percent oxygen by weight which is gained nearly completely through this process as O2 gas. The second-most element Si is liberated as gaseous SiF4. It could be used for production of Si-metal and fluorine-recycling. All other main elements of lunar soil will be converted into solid fluorides which also can be used for metal-production and fluorine-recycling. Preliminary results of small scale experiments with different materials are discussed, giving information on specific oxygen-yields and amounts of by-products as functions of temperature. These experiments were performed with an already existing fluorine extraction and collection device at the University of Bonn, normally used for determination of oxygen-isotopic abundances. Optimum conditions, especially concerning energy consumption, are investigated. Extrapolation of the experimental results to large industrial-type plants on the Moon is tried and seems to be promising at first sight. The recycling of the fluorine is, however, crucial for the process. It might be achieved by means of electrolysis. This needs further investigation. The technical problem of transport and handling of the toxic and corrosive fluorine seems to be solvable and could be done by inert storage vessels.
Seboldt, W.↗
Pyroclastic deposits as sites for lunar bases
Ilmenite-rich pyroclastic deposits may prove to be excellent sites for the establishment of a permanent lunar base for mining purposes. A wide variety of potentially useful by-products could be produced (e.g., Fe, Ti, H, N, C, S, Cu, Zn, Cd, Bi, and Pb). A number of ilmenite-rich pyroclastic deposits of regional extent has been studied. The physical properties of the regional pyroclastic units have important implications for lunar construction. These extensive, deep deposits of ilmenite-rich pyroclastic material are block-free and uncontaminated; they could be easily excavated and would be ideal for lunar mining operations. These deep, loose pyroclastic deposits would also be ideal for rapidly covering base modules with an adequate thickness of shielding.
Hawke, B. Ray↗
Lunar Polar Ice: Methods for Mining the New Resource for Exploration
The presence of ice in permanently shadowed depressions near the lunar poles and determination of its properties will significantly influence both the near- and long-term prospects for lunar exploration and development. Since data from the Lunar Prospector spacecraft indicate that water ice is likely present (the instrument measures hydrogen strongly suggests the presence of water), it is important to understand how to extract it for beneficial use, as well as how to preserve it for scientific analysis. Two types of processes can be considered for the extraction of water ice from the lunar poles. In the first case, energy is transported into the shadowed regions, ice is constrain models of impacts on the lunar surface and processed in-situ, and water is transported out of the cold trap. In the second case, ice-containing regolith can be mined in the cold trap, transported outside the cold trap, and the ice extracted in a location with abundant solar energy. A series of conceptual implementations has been examined and criteria have been developed for the selection of systems and subsystems for further study.
Gustafson, Robert J.↗
Lunar Polar Ice: Methods for Mining the New Resource for Exploration
The presence of ice in permanently shadowed depressions near the lunar poles and determination of its properties will significantly influence both the near- and long-term prospects for lunar exploration and development. Since data from the Lunar Prospector spacecraft indicate that water ice is likely present (the instrument measures hydrogen which strongly suggests the presence of water), it is important to understand how to extract it for beneficial use, as well as how to preserve it for scientific analysis. Two types of processes can be considered for the extraction of water ice from the lunar poles. In the first case, energy is transported into the shadowed regions, ice is processed in-situ, and water is transported out of the cold trap. In the second case, ice-containing regolith can be mined in the cold trap, transported outside the cold trap, and the ice extracted in a location with abundant solar energy. A series of conceptual implementations has been examined and criteria have been developed for the selection of systems and subsystems for further study.
Gustafson, Robert J.↗
2012 Alabama Lunabotics Systems Engineering Paper
Excavation will hold a key role for future lunar missions. NASA has stated that "advances in lunar regolith mining have the potential to significantly contribute to our nation's space vision and NASA space exploration operations." [1]. The Lunabotics Mining Competition is an event hosted by NASA that is meant to encourage "the development of innovative lunar excavation concepts from universities which may result in clever ideas and solutions which could be applied to an actual lunar excavation device or payload." [2]. Teams entering the competition must "design and build a remote controlled or autonomous excavator, called a lunabot, that can collect and deposit a minimum of 10 kilograms of lunar simulant within 10 minutes." [2]. While excavation will play an important part in lunar missions, there will still be many other tasks that would benefit from robotic assistance. An excavator might not be as well suited for these tasks as other types of robots might be. For example a lightweight rover would do well with reconnaissance, and a mobile gripper arm would be fit for manipulation, while an excavator would be comparatively clumsy and slow in both cases. Even within the realm of excavation it would be beneficial to have different types of excavators for different tasks, as there are on Earth. The Alabama Lunabotics Team at the University of Alabama has made it their goal to not only design and build a robot that could compete in the Lunabotics Mining Competition, but would also be a multipurpose tool for future NASA missions. The 2010-2011 resulting robot was named the Modular Omnidirectional Lunar Excavator (MOLE). Using the Systems Engineering process and building off of two years of Lunabotics experience, the 20ll-2012 Alabama Lunabotics team (Team NASACAR) has improved the MOLE 1.0 design and optimized it for the 2012 Lunabotics Competition rules [I]. A CAD model of MOLE 2.0 can be seen below in Fig. 1.
Baker, Justin↗
Field Testing of a Pneumatic Regolith Feed System During a 2010 ISRU Field Campaign on Mauna Kea, Hawaii
Lunar In Situ Resource Utilization (ISRU) consists of a number of tasks starting with mining of lunar regolith, followed by the transfer of regolith to an oxygen extraction reactor and finally processing the regolith and storing of extracted oxygen. The transfer of regolith from the regolith hopper at the ground level to an oxygen extraction reactor many feet above the surface could be accomplished in different ways, including using a mechanical auger, bucket ladder system or a pneumatic system. The latter system is commonly used on earth when moving granular materials since it offers high reliability and simplicity of operation. In this paper, we describe a pneumatic regolith feed system, delivering feedstock to a Carbothermal reactor and lessons learned from deploying the system during the 2010 ISRU field campaign on the Mauna Kea, Hawaii.
Craft, Jack↗
Helium mining on the Moon: Site selection and evaluation
The feasibility of recovering helium (He) from the Moon as a source of fusion energy on Earth is currently being studied at the University of Wisconsin. Part of this study is selection and evaluation of potential sites for lunar He mining. Selection and evaluation of potential mining sites are based on four salient findings by various investigators of lunar samples: (1) Regoliths from areas underlain by highland materials contain less than 20 wppm He; (2) Certain maria regoliths contain less than 20 wppm He, but other contain 25 to 49 wppm; (3) The He content of a mare regolith is a function of its composition; regoliths rich in Ti are relatively rich in He; and (4) He is concentrated in the less than 100-micron size fractions of regoliths. The first three findings suggest that maria are the most promising mining sites, specifically, those that have high-Ti regoliths. Information on the regional distribution and extent of high-Ti regoliths comes mainly from two sources: direct sampling by various Apollo and Luna missions, and remote sensing by gamma-ray spectroscopy and Earth-based measurements of lunar spectral reflectance. Sampling provides essential control on calibration and interpretation of data from remote sensing. These data indicate that Mare Tranquillitatis is the principal area of high-Ti regolith of the eastern nearside, but large areas of high-Ti regolith are indicated in the Imbrium and Procellarum regions. Recovery of significant amounts of He-3 will require mining billions of tonnes of regolith. Large individual areas suitable for mining must therefore be delineated. The concentration of He in the finer size fractions and considerations of ease of mining mean that mining areas must be as free as possible of sizable craters and blocks of rock. Pending additional lunar missions, information regarding these features must be obtained from lunar photographs, photogeologic maps, and radar surveys. The present study is decidedly preliminary; available information is much to limited to permit even a close approach to final evaluations. As a prelude to recovery of He from the Moon, systematic exploration and sampling of high-Ti regoliths should therefore have a high priority in future lunar missions.
Cameron, Eugene N.↗
Genesis lunar outpost criteria and design
This design study--the third in the space architecture series--focused on the requirements of an early stage lunar outpost. The driving assumptions of the scenario was that the base would serve as a research facility and technology testbed for future Mars missions, a habitat supporting 12 persons for durations of up to 20 months, and would sustain the following five experimental facilities: Lunar surface mining and production analysis facility, construction technology and materials testbed, closed environmental life support system (CELSS) test facility, lunar farside observatory, and human factors and environment-behavior research facility. Based upon the criteria set forth in a previous programming document, three preliminary lunar base designs were developed. Each of the three schemes studied a different construction method and configuration. The designs were then evaluated in terms of environmental response, human habitability, transportability, constructability, construction dependability and resilience, and their suitability in carrying out the desired scientific research. The positive points of each scheme were then further developed by the entire project team, resulting in one integrated lunar outpost design.
Hansmann, Timothy↗
Exploration Studies Technical Report - Volume 1: Technical Summary
The Office of Exploration (OEXP) at NASA Headquarters has been tasked with defining and recommending alternatives for an early 1990's national decision on a focused program of human exploration of the solar system. The Mission Analysis and System Engineering (MASE) group, which is managed by the Exploration Studies Office at the Lyndon B. Johnson Space Center, is responsible for coordinating the technical studies necessary for accomplishing such a task. This technical report, produced by the MASE, describes the process that has been developed in a case study approach. The four case studies developed in FY88 include: 1. Human Expedition to Phobos 2. Human Expedition to Mars 3. Lunar Observatory 4. Lunar Outpost to Early Mars Evolution The final outcome of this effort is a set of programmatic and technical conclusions and recommendations for the following year's work.
Lunar Mining & Oxygen Production↗