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At least 73 records · Page 4

Microstructural analysis of undoped and moderately Sc-doped TiO2 anatase nanoparticles using Scherrer equation and Debye function analysis

Highlights: • UV light sensitive undoped and moderate Sc-doped anatase nanocrystallites were prepared without post-synthesis annealing. • Elongated nanocrystallites were found by Scherrer equation and Debye Function Analysis applied to XRD data and also HRTEM. • 4 at.% Sc doping reduced the amount of Ti vacancies by half. • Doping showed ~0.3% growth of lattice parameters. - Abstract: UV light sensitive undoped and moderate (4 at.%) Sc-doped anatase nanocrystallites were prepared by an efficient and environmentally benign method based on homogeneous hydrolysis of TiOSO{sub 4} and Sc{sub 2}(C{sub 2}O{sub 4}){sub 3.5}H{sub 2}O aqueous solutions using urea as a precipitation agent, without post-synthesis calcination or annealing. X-ray diffraction study of the obtained powders revealed single phase anatase in both samples. Two different methods were applied to estimate the anatase crystallite size and shape from the X-ray diffraction data. The first one is based on the more conventional Scherrer equation (as implanted in GSAS-II program) while the second one is based on Debye function analysis (as implanted in DUBUSSY suite version 2.2), which is considered to be more adequate for nanocrystallites. Although each program has its own shape models, both methods indicated similar results of elongated nanocrystallite geometry for Sc-doped TiO{sub 2}: (i) GSAS-II confirmed ellipsoid shape with equatorial size of 5.1(0) nm and axial size of 6.8(0), (ii) DEBUSSY suite 2.2 showed cylinder shape with diameter of equivalent circle in the ab-plane, D{sub ab} = 4.9(1.0) nm and crystallite length along the c-axis, L{sub c} = 5.4(3.2) nm. For the undoped TiO{sub 2} sample, equatorial size of 5.5(0) nm and axial size of 7.3(0) nm for the ellipsoid shape was determined according to GSAS-II, while D{sub ab} = 5.5(1.3) nm and L{sub c} = 6.0(2.2) nm for the cylinder shape was determined by DEBUSSY suite 2.2. These outcomes were found to corroborate with HRTEM analysis. Doping with 4 at.% Sc caused ~0.3% growth of lattice parameters from a = 3.7979 [4] Å, c = 9.4995 [9] Å for the undoped sample to a = 3.8110 [7] Å, c = 9.5274 [16] Å for the moderately Sc doped sample, while reduction in the Ti vacancies by half was confirmed by both methods. The introducing of Sc as electronically active secondary species into the crystal lattice of TiO{sub 2} can greatly alter its optical absorption. The incorporation of Sc into the crystal lattice of TiO{sub 2} favors the substitution of Ti, as both have approximately the same ionic size, and generates surface oxygen vacancies which can act as trapping center for the photogenerated electrons and reduce the recombination of electron–hole pairs. We can expect Sc doped TiO{sub 2} nanomaterials to have applications as effective photocatalysts for selective photocatalytic oxidation of various environmental organic pollutants.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Micromechanical and microstructure analysis of strain-induced phenomena in ultrasonic additively-manufactured Al-6061 alloy

This work investigates the anisotropic mechanical behavior (both macro and micro) of Al6061 alloy samples manufactured using ultrasonic additive manufacturing. Samples from both sonotrode travel and vibration directions (TD and VD, respectively) were investigated in the as-built and aged (8 h at 180 °C under Argon gas) conditions. The aged VD-specimens showed appearance and propagation of Luders-like band, which did not exist in the TD-specimens, deformed at the same strain rate. X-ray diffraction, x-ray computed tomography, scanning electron microscopy, laser flash technique and in-situ loading with neutron diffraction were used to characterize the material and its hardening behavior during straining. Furthermore, aging was mainly found to lead to relaxation of stresses, induced by the build process, some decrease in yield stress, and potential secondary phase reprecipitation. Stress partitioning, revealed via in situ neutron diffraction, showed that one of grain families, (110) || tensile axis, revealed strain softening at small strain range. This texture component, (110) || tensile axis, dominated the structure of VD-specimens, and was one of key factors stimulating band appearance and propagation.

36 MATERIALS SCIENCE↗

Microstructural Analysis of Additively Manufactured 304L Stainless Steel Oxide Dispersion Strengthened Alloy

Selective laser melting (SLM) is one of the additive manufacturing (AM) process that utilizes laser for selectively melting and fusing of a thin layer of powder. This technique allows manufacturing a part directly from computer-aided design (CAD) models by dividing the part into a set of two-dimensional slices, which are built sequentially on top of another. Here, SLM technology enables manufacturing of complex geometries, such as parts with inner cooling channels which could be difficult or time consuming to make by conventional manufacturing processes.

36 MATERIALS SCIENCE↗

Microstructural Analysis of the Effects of Thermal Runaway on Li-Ion and Na-Ion Battery Electrodes

Thermal runaway is a phenomenon that occurs due to self-sustaining reactions within batteries at elevated temperatures resulting in catastrophic failure. Here, the thermal runaway process is studied for a Li-ion and Na-ion pouch cells of similar energy density (10.5 Wh, 12 Wh, respectively) using accelerating rate calorimetry (ARC). Both cells were constructed with a z-fold configuration, with a standard shutdown separator in the Li-ion and a low-cost polypropylene (PP) separator in the Na-ion. Even with the shutdown separator, it is shown that the self-heating rate and rate of thermal runaway in Na-ion cells is significantly slower than that observed in Li-ion systems. The thermal runaway event initiates at a higher temperature in Na-ion cells. The effect of thermal runaway on the architecture of the cells is examined using X-ray microcomputed tomography, and scanning electron microscopy (SEM) is used to examine the failed electrodes of both cells. In conclusion, from examination of the respective electrodes, likely due to the carbonate solvent containing electrolyte, it is suggested that thermal runaway in Na-ion batteries (NIBs) occurs via a similar mechanism to that reported for Li-ion cells.

25 ENERGY STORAGE↗

Pore2Chip: All-in-one python tool for soil microstructure analysis and micromodel design

The Pore2Chip Python package is designed to create 2D micromodels using extracted data from 3D X-ray computed tomography (XCT) images. This package helps analyze soil structure and function, allowing for the investigation of hydro-biogeochemical processes that impact mineral extraction and reactivity, oxygen concentrations, and nutrient availability in disturbed or managed soils. Key metrics encompass pore size distributions, pore throat size distributions, and connectivity (pore coordination numbers). The final output is a 2D scalable SVG design representing a core or aggregate. Designs can be fabricated with methods such as laser etching, 3D printing, and photolithography.

lab-on-chip↗

Fabrication and microstructural analysis of ceramic fuel derived from sol-gel and powder routes

Within the Advanced Fuels Campaign the Oak Ridge National Laboratory is looking into the fabrication of enhanced UO 2 fuel candidates. Early in FY18 an open-port glove box line was set up enabling the fabrication and initial characterization of potentially enhanced fuel candidates. The fabrication processes available at the Oak Ridge National Laboratory are unique owing to its UO 3 microsphere feedstock compared to commonly used powder feedstocks. The reported activities demonstrate the feasibility of fabricating advanced UO 2 -Molybdenum ceramics with an enhanced thermal conductivity and high densities. Further development of the fabrication routes and a variety of different dopants is expected to result in a matrix of different advanced fuel candidates. Following initial property screening, the in-reactor performance and suitability of these fuel candidates will be probed in the MiniFuel irradiation set-up at the Oak Ridge National Laboratory.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Microstructural Analysis of Iron-Chromium-Aluminum Samples Exposed to Loca-Type Conditions Followed by Quench

The QUENCH-19 experiment was performed to examine the behavior of FeCrAl-alloy B1236Y3 as a potential nuclear fuel cladding and accident conditions. Over the course of the test, a surrogate bundle achieved a temperature of just over 1400°C. Post-test characterization revealed that the FeCrAl formed a thin layer of aluminum oxide that protected most of the underlying cladding and surrogate fuel pin. However, a few pins were heavily corroded and even destroyed primarily by thermocouple-FeCrAl interactions and subsequent steam, FeCrAl, and ZrO 2 interactions. Absent these effects, it is suggested that FeCrAl’s performance may be acceptable under these conditions.

36 MATERIALS SCIENCE↗

Preliminary Feasibility of Printing, Microstructure Analysis and Mechanical Performance of a Down Selected Ni Alloy

This report is submitted as completion of a Milestone 3 deliverable under work package ORNL CT-23OR1304051 in support of the Advanced Materials and Manufacturing Technologies (AMMT) program. The AMMT program is aiming at the faster incorporation of new materials and manufacturing technologies into complex nuclear-related systems. An integrated approach, combining advanced characterization, high-throughput and accelerated testing, modeling and simulation including machine learning and artificial intelligence will be employed. While 316H (Fe-16-18Cr-10-14Ni-2-3Mo-0.04-0.1C) has been identified as a key alloy to be integrated into the AMMT accelerated alloy qualification approach due its relevance for many current and future nuclear energy reactors, many other alloys could be considered for the advanced fabrication of innovate high-performance nuclear components. ANL, INL, ORNL and PNNL are collaborating on identifying the most promising alloy candidates relevant for the AMMT program. A selection criteria matrix was established to evaluate the alloys considering their relative importance and technological readiness levels for nuclear energy applications, with a focus on laser powder bed fusion (LPBF). Due to the broad range of potential candidate alloys, ORNL and INL focused on Ni-based alloys, while ANL and PNNL mainly evaluated Fe-based alloys. PNNL previously published materials scorecards reports on several key alloys and this report is providing a broader overview of Ni-based candidate alloys, expending beyond alloys well-known to the nuclear community. Of particular interest are alloys that are currently commercially available in powder form due to the growing demand from other industries that have invested heavily in additive manufacturing. Among these alloys, Haynes 282 (Fe-20Cr-20Co-8Mo) was selected due to its superior strength at high temperature compared to the code-qualified alloy 617 (Ni-20-24Cr-10-15Co-8-10Mo). To assess the integration of this new alloy into the AMMT digital manufacturing framework, we performed the rapid optimization of alloy 282 printing parameters on a Renishaw 250 machine, the fabrication of sufficient materials for extensive characterization and mechanical testing both at ORNL and INL, and added the printing data into the digital platform via the Peregrine software. A detailed analysis of the LPBF 718 alloy was also conducted, with creep specimens being tested at 600-650°C and characterized by advanced electron microscopy. The alloy superior mechanical strength and great printability associated with the extensive database that has already been generated highlight the promising potential of LPBF 718 as a candidate alloy for the AMMT program. INL, ANL and PNNL have generated similar reports and all the information will be compiled into a final M2 milestone report to provide the AMMT leadership team with clear recommendations on the down selection of reactor materials, as well as establish a roadmap for the qualification of these selected alloys.

36 MATERIALS SCIENCE↗

Microstructural analysis of cracks generated during welding of 2195 aluminum-lithium alloy

This research summarizes a series of studies conducted at Marshall Space Flight Center to characterize the properties of 2195 Al-Li alloy. 2195 Al-Li alloy, developed by Martin Marietta laboratories, is designated as a replacement of 2219 Al-Cu alloy for the External Tank (E.T.) of the space shuttle. 2195 Al-Li alloy with its advantage of increased strength per weight over its predecessor, 2219 Al-Cu alloy, also challenges current technology. 2195 Al-Li has a greater tendency to crack than its predecessor. The present study began with the observation of pore formation in 2195 Al-Li alloy in a thermal aging process. In preliminary studies, Talia and Nunes found that most of the two pass welds studied exhibited round and crack-like porosity at the weld roots. Furthermore, the porosity observed was associated with the grain boundaries. The porosity level can be increased by thermal treatment in the air. A solid state reaction proceeding from dendritic boundaries in the weld fusion zone was observed to correlate with the generation of the porosity.

Talia, George E.↗

A Microstructural Analysis of Orientation Variation in Epitaxial AlN on Si, Its Probable Origin, and Effect on Subsequent GaN Growth

A structural examination of aluminum nitride growth on [111] silicon was carried out using transmission electron microscopy. Electron diffraction indicates that the basal planes of the wurtzitic overlayer mimic the orientation of the close-packed planes of the substrate. However, considerable, random rotation in the basal plane and random out-of-plane tilts were evident. This article examines these issues with a structural examination of AlN and GaN/AlN on silicon and compares the findings to those reported in the literature.

GaN AlN Si epitaxial aluminum gallium nitride↗

Post-Test Microstructural Analysis of Particle Impact-Tested Wrought Inconel, Additively Manufactured Inconel and Wrought Monel Targets

Particle impact testing in high pressure oxygen was performed to evaluate ignition susceptibility of Inconel 718 and Monel 400. Sapphire particles (1.5-mm diameter) under high pressure oxygen, travelling at hypersonic speeds, made impact with metal targets, resulting in surface indentations. This report details the post-test characterization of impact craters observed on three metallic target samples: wrought nickel-based superalloy Inconel 718 (IN718), additively manufactured Inconel 718 (AM-IN718) and nickel-copper alloy, Monel 400.

Ochoa, Ngozi C.↗

Microstructural Analysis Across a Hybrid Inconel 718 Turbopump Inducer Following a Scheduled Heat Treatment Process

Additive Manufacturing (AM) provides a low-cost method to fabricate near net shape complex parts. In this study, a turbopump inducer was fabricated using blown powder direct energy deposition (DED) of Inconel 718 to form the fins on a wrought hub. By utilizing this combination process, more cost-effective methods are possible for complex parts. A series of heat treatments were applied to the assembly per ASTM F330.

Inconel 718↗