Simulation of fundamental atomization mechanisms in fuel sprays
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Childs, Robert E.↗
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Droplet sizes and velocities in vaporizing sprays
A pulse height laser Doppler anemometer particle sizing technique has been refined to permit simultaneous particle size and velocity measurements in sprays. The improvements include (1) the use of a specially tailored 'top hat' light distribution, to provide unambiguous particle diameter-signal amplitude relations, (2) the use of back scattered light collection, and (3) the utilization of Mie theory to compute the relations between signal amplitude and particle diameter, in the backscatter mode. Twin-fluid atomized kerosene sprays have been investigated using the new technique. In these sprays distributions have been mapped of mean droplet diameters, droplet size distributions, and the local correlations between droplet diameters and velocities. The data show the variation of spray structure with atomizer input parameters, the preferential vaporization of smaller droplets, and the differing trajectories of the large and small droplets.
Yule, A. J.↗
Experimental and analytical investigation of the variation of spray characteristics along a radial distance downstream of a pressure-swirl atomizer
The variation of spray characteristics along a radial distance downstream of a pressure-swirl atomizer was measured by laser light-scattering technology. An analytical model was developed to predict the variation of spray characteristics along the radial distance. A comparison of the predicted and experimental data showed excellent agreement. Therefore, the spray model proposed, although relatively simple, is correct and can be used, with some expansion and modification of the prepared model, to predict more complicated spray systems.
Chin, J. S.↗
Spray combustion model improvement study, 1
This study involves the development of numerical and physical modeling in spray combustion. These modeling efforts are mainly motivated to improve the physical submodels of turbulence, combustion, atomization, dense spray effects, and group vaporization. The present mathematical formulation can be easily implemented in any time-marching multiple pressure correction methodologies such as MAST code. A sequence of validation cases includes the nonevaporating, evaporating and_burnin dense_sprays.
Chen, C. P.↗
Simulation of preburner sprays, volumes 1 and 2
The present study considered characteristics of sprays under a variety of conditions. Control of these sprays is important as the spray details can control both rocket combustion stability and efficiency. Under the present study Imperial College considered the following: (1) Measurement of the size and rate of spread of the sprays produced by single coaxial airblast nozzles with axial gaseous stream. The local size, velocity, and flux characteristics for a wide range of gas and liquid flowrates were measured, and the results were correlated with the conditions of the spray at the nozzle exit. (2) Examination of the effect of the geometry of single coaxial airblast atomizers on spray characteristics. The gas and liquid tube diameters were varied over a range of values, the liquid tube recess was varied, and the shape of the exit of the gaseous jet was varied from straight to converging. (3) Quantification of the effect of swirl in the gaseous stream on the spray characteristics produced by single coaxial airblast nozzles. (4) Quantification of the effect of reatomization by impingement of the spray on a flat disc positioned around 200 mm from the nozzle exit. This models spray impingement on the turbopump dome during the startup process of the preburner of the SSME. (5) Study of the interaction between multiple sprays without and with swirl in their gaseous stream. The spray characteristics of single nozzles were compared with that of three identical nozzles with their axis at a small distance from each other. This study simulates the sprays in the preburner of the SSME, where there are around 260 elements on the faceplate of the combustion chamber. (6) Design an experimental facility to study the characteristics of sprays at high pressure conditions and at supercritical pressure and temperature for the gas but supercritical pressure and subcritical temperature for the liquid.
Hardalupas, Y.↗
Simulation of preburner sprays, volume 1
Under the present contract a study was made on the characteristics of the sprays of coaxial injectors with particular emphasis on those aspects relevant to the performance of rocket engines. The technical effort was performed primarily by Imperial College of Science and Technology and the details of this effort are contained in the accompanying technical report by Hardalupas and Whitelaw, which forms Vol. 2 of the report. The role of Scientific Research Associates was review of material, initial direction of the technical effort and review of all reports. The study considered characteristics of sprays under a variety of conditions. Control of these sprays is important as the spray details can control both rocket combustion stability and efficiency. Imperial College considered the following: first, measurement of the size and rate of spread of the sprays produced by single coaxial airblast nozzles with axial gaseous stream. The local size, velocity and flux characteristics for a wide range of gas and liquid flowrates were measured and the results were correlated with the conditions of the spray at the nozzle exit. Second, examination of the effect of the geometry of single coaxial airblast atomizers on spray characteristics. The gas and liquid tube diameters were varied over a range of values, the liquid tube recess was varied and the shape of the exit of the gaseous jet was varied from straight to converging. Third, quantification of the effect of swirl in the gaseous stream on the spray characteristics produced by single coaxial airblast nozzles. Fourth, quantification of the effect of reatomization by impingement of the spray on a flat disc positioned around 200 mm from the nozzle exit. This models spray impingement on the turbopump dome during the startup process of the preburner of the Space Shuttle Main Engine (SSME). Fifth, study of the interaction between multiple sprays without and with swirl in their gaseous stream. The spray characteristics of single nozzles were compared with that of three identical nozzles with their axis at a small distance from each other. This study simulates the sprays in the preburner of the SSME, where there are around 260 elements on the faceplate of the combustion chamber. And lastly, design an experimental facility to study the characteristics of sprays at high pressure conditions and at supercritical pressure and temperature for the gas but supercritical pressure and subcritical temperature for the liquid.
Source record↗
Atomization characteristics of swirl injector sprays
Stable combustion within rocket engines is a continuing concern for designers of rocket engine systems. The swirl-coaxial injector has demonstrated effectiveness in achieving atomization and mixing, and therefore stable combustion. Swirl-coaxial injector technology is being deployed in the American RL1OA rocket design and Russian engine systems already make wide spread use of this technology. The present requirement for swirl injector research is derived from NASA's current Reusable Launch Vehicle (RLV) technology program. This report describes some of the background and literature on this topic including drop size measurements, comparison with theoretical predictions, the effect of surface tension on the atomization process, and surface wave characteristics of liquid film at the exit of the injector.
Feikema, Douglas A.↗
Planar Laser Imaging of Sprays for Liquid Rocket Studies
A planar laser imaging technique which incorporates an optical polarization ratio technique for droplet size measurement was studied. A series of pressure atomized water sprays were studied with this technique and compared with measurements obtained using a Phase Doppler Particle Analyzer. In particular, the effects of assuming a logarithmic normal distribution function for the droplet size distribution within a spray was evaluated. Reasonable agreement between the instrument was obtained for the geometric mean diameter of the droplet distribution. However, comparisons based on the Sauter mean diameter show larger discrepancies, essentially because of uncertainties in the appropriate standard deviation to be applied for the polarization ratio technique. Comparisons were also made between single laser pulse (temporally resolved) measurements with multiple laser pulse visualizations of the spray.
Lee, W.↗
Acoustic effects of sprays
Since the early 1960's, it has been known that realistic combustion models for liquid fuel rocket engines should contain at least a rudimentary treatment of atomization and spray physics. This is of particular importance in transient operations. It has long been recognized that spray characteristics and droplet vaporization physics play a fundamental role in determining the stability behavior of liquid fuel rocket motors. This paper gives an overview of work in progress on design of a numerical algorithm for practical studies of combustion instabilities in liquid rocket motors. For flexibility, the algorithm is composed of semi-independent solution modules, accounting for different physical processes. Current findings are report and future work is indicated. The main emphasis of this research is the development of an efficient treatment to interactions between acoustic fields and liquid fuel/oxidizer sprays.
Pindera, Maciej Z.↗
Effect of airstream velocity on mean drop diameters of water sprays produced by pressure and air atomizing nozzles
A scanning radiometer was used to determine the effect of airstream velocity on the mean drop diameter of water sprays produced by pressure atomizing and air atomizing fuel nozzles used in previous combustion studies. Increasing airstream velocity from 23 to 53.4 meters per second reduced the Sauter mean diameter by approximately 50 percent with both types of fuel nozzles. The use of a sonic cup attached to the tip of an air assist nozzle reduced the Sauter mean diameter by approximately 40 percent. Test conditions included airstream velocities of 23 to 53.4 meters per second at 293 K and atmospheric pressure.
Ingebo, R. D.↗
Effect of airstream velocity on mean drop diameters of water sprays produced by pressure and air atomizing nozzles
A scanning radiometer was used to determine the effect of airstream velocity on the mean drop diameter of water sprays produced by pressure atomizing and air atomizing fuel nozzles used in previous combustion studies. Increasing airstream velocity from 23 to 53.4 meters per second reduced the Sauter mean diameter by approximately 50 percent with both types of fuel nozzles. The use of a sonic cup attached to the tip of an air assist nozzle reduced the Sauter mean diameter by approximately 40 percent. Test conditions included airstream velocities of 23 to 53.4 meters per second at 293 K and atmospheric pressure.
Ingebo, R. D.↗
Tangential-Entry Injector With Internal Reed Valve
Liquid-spray-injecting device provides designed pressure drop versus rate of flow to help meter flow. Includes cylinder with tangential entry slots and internal reed valve. Tangential entry imparts swirling motion to liquid, resulting in finely atomized liquid spray. Reeds vary flow areas of entry slots by deflecting in response to pressure of liquid. Variation alters pressure-versus-flow characteristic. Device used to provide wide range of throttleability for liquid fuel injected into combustion chamber or engine.
Cox, George B., Jr.↗
Adaptation of Combustion Principles to Aircraft Propulsion: Basic Considerations in the Combustion of Hydrocarbon Fuels with Air - Volume I
The report summarizes source material on combustion for flight-propulsion engineers. First, several chapters review fundamental processes such as fuel-air mixture preparation, gas flow and mixing, flammability and ignition, flame propagation in both homogenous and heterogenous media, flame stabilization, combustion oscillations, and smoke and carbon formation. The practical significance and the relation of these processes to theory are presented. A second series of chapters describes the observed performance and design problems of engine combustors of the principal types. An attempt is made to interpret performance in terms of the fundamental processes and theories previously reviewed. Third, the design of high-speed combustion systems is discussed. Combustor design principles that can be established from basic considerations and from experience with actual combustors are described. Finally, future requirements for aircraft engine combustion systems are examined.
THEORIES - COMBUSTION↗
Liquid rocket combustion - An aerodynamically controlled process.
Liquid rocket propellant combustion processes covering liquid phase mixing, vaporization, spray formation, atomization, gas-phase mixing and chemical reaction
PROPELLANT COMBUSTION↗
Method of producing silicon
A liquid reactant injector assembly suited for the injection of liquid reactant into a high temperature metal reductant vapor and carrier gas stream for the production of metal is presented. The assembly is especially adapted for the continuous production of high purity silicon by the reduction of SiCl4 with sodium. The assembly includes a refractory-lined, hollow metal shell having ten equally-spaced, concentric, radially directed ports provided in the shell and wall. A hydraulic, atomizing type spray nozzle is mounted in each of the ports recessed from the inner wall surface.
Wolf, C. B.↗
Deposition of Na2SO4 from salt-seeded combustion gases of a high velocity burner rig
With a view to developing simulation criteria for the laboratory testing of high-temperature materials for gas turbine engines, the deposition rates of sodium sulfate from sodium salt-seeded combustion gases were determined experimentally using a well instrumented high-velocity burner. In the experiments, Na2SO4, NaCl, NaNO3, and simulated sea salt solutions were injected into the combustor of the Mach 0.3 burner rig operating at constant fuel/air ratios. The deposits formed on an inert rotating collector were then weighed and analyzed. The experimental results are compared to Rosner's vapor diffusion theory. Some additional test results, including droplet size distribution of an atomized salt spray, are used in interpreting the deposition rate data.
Santoro, G. J.↗
Heat transfer measurements from a smooth NACA 0012 airfoil
Local convective heat transfer coefficients were measured from a smooth NACA 0012 airfoil having a chord length of 0.533 m. Flight data were taken for the smooth airfoil at Reynolds numbers based on chord in the range 1.24 to 2.50 million and at various angles of attack up to 4 deg. During these flight tests, the freestream velocity turbulence intensity was found to be very low. Wind tunnel data were acquired in the Reynolds number range 1.20 to 4.52 million and at angles of attack from -4 to +8 deg. The turbulence intensity in the IRT was 0.5-0.7 percent with the cloud-generating sprays off. A direct comparison between the results obtained in flight and in the IRT showed that the higher level of turbulence intensity in the IRT had little effect on the heat transfer for the lower Reynolds numbers but caused a moderate increase in heat transfer at the higher Reynolds numbers. Turning on the cloud-generating spray nozzle atomizing air in the IRT did not alter the heat transfer. The present data were compared with leading-edge cylinder and flat plate heat transfer correlations that are often used to estimate airfoil heat transfer in computer codes.
Poinsatte, Philip E.↗
Computational analysis of liquid hypergolic propellant rocket engines
The combustion process in liquid rocket engines depends on a number of complex phenomena such as atomization, vaporization, spray dynamics, mixing, and reaction mechanisms. A computational tool to study their mutual interactions is developed to help analyze these processes with a view of improving existing designs and optimizing future designs of the thrust chamber. The focus of the article is on the analysis of the Variable Thrust Engine for the Orbit Maneuvering Vehicle. This engine uses a hypergolic liquid bipropellant combination of monomethyl hydrazine as fuel and nitrogen tetroxide as oxidizer.
Krishnan, A.↗