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At least 73 records · Page 4

Tapped-Hole Vent Path

Long helical vent path cools and releases hot pyrotechnical gas that exits along its spiraling threads. Current design uses 1/4-28 threads with outer diameter of stud reduced by 0.025 in. (0.62 mm). To open or close gassampler bottle, pyrotechnic charges on either one side or other of valve cylinder are actuated. Gases vented slowly over long path are cool enough to present no ignition hazard. Vent used to meter flow in refrigeration, pneumaticcontrol, and fluid-control systems by appropriately adjusting size and length of vent path.

Chandler, J. A.↗

Inexpensive Bolt-Load Gage

"Built-in" gage determines whether large bolt or stud has been torqued to desired load and provides for continuous inspection to ensure proper load is being maintained. Gage detects longitudinal stress/strain bolt; requires no electronic or sonic test equipment.

Long, M. J.↗

Tool for Guiding An Auger

Auger and Ram have same pitch, which minimizes damage to workpiece and load carried by auger. Auger firmly fastened onto ram shaft by screw and kept from rotating on shaft by slot machined into end of stem and male driving lug that engages slot. Used to install threaded studs in plastic or rubber where impractical to mold them in.

Wesselski, C. J.↗

Adjusting the Contour of Reflector Panels

Postfabrication adjustment of contour of panels for reflector, such as parabolic reflector for radio antennas, possible with simple mechanism consisting of threaded stud, two nuts, and flexure. Contours adjusted manually.

Palmer, W. B.↗

Structural fatigue test results for large wind turbine blade sections

In order to provide quantitative information on the operating life capabilities of wind turbine rotor blade concepts for root-end load transfer, a series of cantilever beam fatigue tests was conducted. Fatigue tests were conducted on a laminated wood blade with bonded steel studs, a low cost steel spar (utility pole) with a welded flange, a utility pole with additional root-end thickness provided by a swaged collar, fiberglass spars with both bonded and nonbonded fittings, and, finally, an aluminum blade with a bolted steel fitting (Lockheed Mod-0 blade). Photographs, data, and conclusions for each of these tests are presented. In addition, the aluminum blade test results are compared to field failure information; these results provide evidence that the cantilever beam type of fatigue test is a satisfactory method for obtaining qualitative data on blade life expectancy and for identifying structurally underdesigned areas (hot spots).

Faddoul, J. R.↗

Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

Lieblein, S.↗

Quick-Connect Heavy-Duty Fastener

Attaching device combines fast connection and disconnection with high strength. T-shaped stud engages groove in receptacle after one-quarter turn. Further turning tightens nut on receptacle. Like quarter-turn attaching devices, connected and disconnected quickly. Like threaded devices, adjusted to desired preload, withstand high loads, and accommodate wide range of grip lengths.

Moore, D. M.↗

Unitized Nut-and-Washer Assembly

Combination nut, washer, and lockwasher secures parts quickly without damaging metal finishes. Nut and lockwasher are captured by bent tabs of flat washer in this concept for unified fastener. Optional perforated tab on flat washer allows easy tagging and storage. Fastener intended for attaching leads and buses to studs on electronic equipment.

Rossi, P. J.↗

Design of an Advanced Wood Composite Rotor and Development of Wood Composite Blade Technology

In support of a program to advance wood composite wind turbine blade technology, a design was completed for a prototype, 90-foot diameter, two-bladed, one-piece rotor, with all wood/epoxy composite structure. The rotor was sized for compatibility with a generator having a maximum power rating of 4000 kilowatts. Innovative features of the rotor include: a teetering hub to minimize the effects of gust loads, untwisted blades to promote rotor power control through stall, joining of blades to the hub structure via an adhesive bonded structural joint, and a blade structural design which was simplified relative to earlier efforts. The prototype rotor was designed to allow flexibility for configuring the rotor upwind or downwind of the tower, for evaluating various types of teeter dampers and/or elastomeric stops, and with variable delta-three angle settings of the teeter shaft axis. The prototype rotor was also designed with provisions for installing pressure tap and angle of attack instrumentation in one blade. A production version rotor cost analysis was conducted. Included in the program were efforts directed at developing advanced load take-off stud designs for subsequent evaluation testing by NASA, development of aerodynamic tip brake concepts, exploratory testing of a wood/epoxy/graphite concept, and compression testing of wood/epoxy laminate, with scarf-jointed plies.

Stroebel, Thomas↗

Fundamentals and advances in the development of remote welding fabrication systems

Operational and man-machine issues for welding underwater, in outer space, and at other remote sites are investigated, and recent process developments are described. Probable remote welding missions are classified, and the essential characteristics of fundamental remote welding tasks are analyzed. Various possible operational modes for remote welding fabrication are identified, and appropriate roles for humans and machines are suggested. Human operator performance in remote welding fabrication tasks is discussed, and recent advances in the development of remote welding systems are described, including packaged welding systems, stud welding systems, remotely operated welding systems, and vision-aided remote robotic welding and autonomous welding systems.

Agapakis, J. E.↗

Application of copper-carbon fiber composites to power semiconductor devices

Copper-carbon composite electrodes are used in a series of power semiconductor devices, i.e., resin molded diodes, button-type diodes, stud-type diodes, power modules, and integrated circuit igniter modules. The properties of these power semiconductor devices compare favorably with those conventional devices using Mo or W electrodes. In thermal fatigue tests, no degradation in the electrical and mechanical characteristics of these devices are observed. The new composite electrode with carbon fibers satisfies all of the major requirements for the electrodes in power semiconductor devices.

Kuniya, Keiichi↗

Repairing A Shaft Prone To Fatigue

Shaft of hydraulic motor now outlives its bearings. Procedure for repairing John Deere Series 50 (or equivalent) hydraulic motor solves problem posed by common type of fatigue failure of shaft. Includes forming internally threaded hole in end of shaft, inserting double-threaded end stud, and adding washers and collars.

Sharp, Roger A.↗

Space station common module network topology and hardware development

Conceptual space station common module power management and distribution (SSM/PMAD) network layouts and detailed network evaluations were developed. Individual pieces of hardware to be developed for the SSM/PMAD test bed were identified. A technology assessment was developed to identify pieces of equipment requiring development effort. Equipment lists were developed from the previously selected network schematics. Additionally, functional requirements for the network equipment as well as other requirements which affected the suitability of specific items for use on the Space Station Program were identified. Assembly requirements were derived based on the SSM/PMAD developed requirements and on the selected SSM/PMAD network concepts. Basic requirements and simplified design block diagrams are included. DC remote power controllers were successfully integrated into the DC Marshall Space Flight Center breadboard. Two DC remote power controller (RPC) boards experienced mechanical failure of UES 706 stud-mounted diodes during mechanical installation of the boards into the system. These broken diodes caused input to output shorting of the RPC's. The UES 706 diodes were replaced on these RPC's which eliminated the problem. The DC RPC's as existing in the present breadboard configuration do not provide ground fault protection because the RPC was designed to only switch the hot side current. If ground fault protection were to be implemented, it would be necessary to design the system so the RPC switched both the hot and the return sides of power.

Anderson, P.↗

Probe And Drogue For Quick Attachment And Detachment

Prototype probe-and-drogue attachment mechanism connects and disconnects parts quickly and locks them together positively. Probe intended to be capturing stud, and drogue is mating recess in panel to be captured, as described in "Easy Attachment Of Panels To A Truss" (LAR-14478). Accommodates large alignment error when parts brought together.

Thomson, Mark↗

Caps Seal Boltholes On Vacuum-System Flanges

Sealing caps devised for boltholes on vacuum-system flanges. Used in place of leak-prone gaskets, and provide solid metal-to-metal interfaces. Each sealing cap contains square-cut circular groove in which O-ring placed. Mounted on studs protruding into access ports, providing positive seal around each bolthole. Each cap mates directly with surface of flange, in solid metal-to-metal fit, with O-ring completely captured in groove. Assembly immune to misalignment, leakage caused by vibration, and creeping distortion caused by weight of port. O-ring material chosen for resistance to high temperature; with appropriate choice of material, temperature raised to as much as 315 degrees C.

Roman, Robert F.↗

Apparatus For Eddy-Current Inspection Of Bolts

Eddy-current apparatus for inspection of bolts, studs, and other threaded fasteners detects flaws in threads, shanks, and head fillets. With help of apparatus, technician quickly inspects fasteners of various dimensions. Accommodates fasteners with diameters from 0.190 in. to 1 in. and with lengths up to 5 in. Basic design modified to accommodate fasteners of other sizes.

Amos, Jay M.↗

Quick connect fastener

A quick connect fastener and method of use is presented wherein the quick connect fastener is suitable for replacing available bolts and screws, the quick connect fastener being capable of installation by simply pushing a threaded portion of the connector into a member receptacle hole, the inventive apparatus being comprised of an externally threaded fastener having a threaded portion slidably mounted upon a stud or bolt shaft, wherein the externally threaded fastener portion is expandable by a preloaded spring member. The fastener, upon contact with the member receptacle hole, has the capacity of presenting cylindrical threads of a reduced diameter for insertion purposes and once inserted into the receiving threads of the receptacle member hole, are expandable for engagement of the receptacle hole threads forming a quick connect of the fastener and the member to be fastened, the quick connect fastener can be further secured by rotation after insertion, even to the point of locking engagement, the quick connect fastener being disengagable only by reverse rotation of the mated thread engagement.

Weddendorf, Bruce↗

ROSAT observations of the supernova remnant 3C 400.2

We have used the ROSAT point source proportional counter (PSPC) to examine the X-ray emission from 3C 400.2, a supernova remnant (SNR) which is a member of a class of remnants with limb-brightened radio and centrally condensed X-ray morphologies. The X-ray emission fills the radio shell and is characterized by an interior peak in the northwest region of the remnant. Otherwise, the surface brightness has a relatively smooth distribution. The X-ray peak is not correlated with any radio features or with the observed optical filaments. The PSPC X-ray spectrum is not well fitted by a power-law model but can be described in terms of thermal emission from a hot plasma with solar abundances. The only point source along the line of sight to the SNR is associated with a bright foreground F8 star. Thus the X-ray emission from 3C 400.2 is unlikely to be due to synchrotron radiation from an active pulsar. If the emission arises from a thermal plasma and the absorbing column along the line of sight to 3C 400.2 is 7.8 x 10(exp 21)sq cm, then the temperature of the plasma is 0.27 keV, and the 0.4-2.4 keV X-ray luminosity is 1.3 x 10(exp 36) ergs/s for an assumed distance of 6 kpc. An X-ray hardness ratio map shows a slight increase in the hardness of the emission in the regions of the remnant with a higher X-ray surface brightness. Assuming uniform absorption across the remnant, this increase implies the temperature is approximately 1.5 times greater in the high surface brightness regions of SNR. The relatively uniform spectrum and the anticorrelation between X-ray and radio features seems to rule out the possibility that 3C 400.2 is actually two overlapping or interacting SNRs. The morphology of 3C 400.2 can be explained in terms of a multiphase interstellar medium (ISM) in which the primary shock is expanding into an ISM studded with dense cloudlets, if the clouds are evaporated or disrupted on a timescale which is long compared to the age of the SNR. It may also be possible to explain the emission in terms of the interaction of the SNR with a massive wind-driven shell, although the existing models for the evolution of A SNR in this environment suggest that the H-alpha luminosity should be much larger than the X-ray luminosity, which is not observed. We cannot completely rule out the possibility that 3C 400.2's appearance as a centrally peaked X-ray SNR is the result of an interaction between the remnant and a cloud along the line of sight, although this seems unlikely.

Saken, Jon M.↗