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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Recent Advances in Analytical Electron Microscopy for Irradiated Materials

Analytical electron microscopy (AEM) in the scanning transmission electron microscope (STEM) has long been a staple of post-irradiation examination (PIE) and materials development campaigns. Recently, new advances in both STEM hardware and post-processing data-analysis software, along with ancillary advances such as in focused ion beam (FIB) sample preparation, has led to exciting advances in the quantity and quality of data that can be obtained. This talk will summarize recent experiments performed at Oak Ridge National Laboratory (ORNL), especially work on neutron-irradiated materials and fuels taking advantage of a newly-installed latest-generation AEM tool in the ORNL irradiated materials laboratories. ORNL installed a new FEI Talos F200X microscope, a 200 keV, high-brightness Schottky emission AEM system optimized for high-speed, high-efficiency X-ray mapping experiments. The F200X features the FEI 'SuperX' four-sector silicon drift detector (SDD) X-ray detector, which provides 0.9 sr solid angle of collection. By combining the high-brightness electron source, latest-generation electron optics, and fast computers and pulse processors, X-ray mapping speed is increased by a factor of 50-100 x compared to the previous-generation instruments. In addition to improvements in hardware, data mining via multivariate statistical analysis (MVSA) allows for maximum insight to the data obtained from the new hardware. MVSA data mining of the X-ray maps allows, for instance, unbiased computational identification of the phases present, and discovery of small phases or precipitates not expected by the human analyst. This talk will present examples of experiments performed using the most modern AEM tools and software. Silicon carbide is a major candidate for next-generation nuclear applications. Nano-infiltration by transient eutectic (NITE) SiC requires low sintering temperatures. X-ray mapping of the NITE structure find pockets of different oxides, such as Zr-Y-oxide, Y-Al-oxide, and yttria. MVSA data mining finds the regions where different oxides are present and indicates that Y additions preferentially wet grain boundaries, where Zr additions are preferentially concentrated at grain triple points. SiC coatings from AGR-I experiment TRISO particles were found to contain significant quantities of fission products (e.g., Pd) as well as actinides (U, Pu). MVSA data mining found complex precipitates and grain boundary films of the fission products and actinides deep (∼several microns) into the SiC layer. Advanced AEM methods, combined with MVSA data mining, makes possible both rapid and detailed PIE. Ferritic alloys, such as accident-tolerant FeCrAl grades, benefit greatly from advanced AEM examination. Neutron-irradiated FeCrAl precipitates the detrimental Cr-rich α' phase. Because the SuperX SDD system has four detectors, it is possible to obtain high X-ray count rates even on a highly tilted specimen, as might be needed to obtain STEM images of dislocation loops. Results on neutron-irradiated FeCrAl indicates that α' size and number density can be obtained by AEM, and MVSA results determine that minor elements (such as Si) has complex radiation-induced segregation behavior at grain boundaries. We have also developed and validated computer models of the AEM experiment, allowing different microstructures' X-ray map results to be simulated for different STEM instruments. This allows X-ray mapping to be more quantitative, such as by estimating what size nanoclusters in an oxide-dispersion strengthened steel would be visible or invisible in STEM. In summary, new advanced AEM technology provides a major leap forward in experiments possible in PIE of irradiated materials. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Corrosion Behavior of Pressurized Austenitic Tubes in Oxygen Containing PbBi at 550 deg. C

Pb-alloys as coolant media are foreseen in the lead fast reactor (LFR) and the MYRRHA reactor in Belgium. For both 15-15 Ti-stabilized steel (1.4970) should be used as fuel cladding material due to its low swelling at high doses. Its compatibility with lead (Pb) and lead-bismuth eutectic (LBE) has been studied in the past focusing on its behaviour at different temperature, oxygen concentrations and different flow velocities of the liquid metal. During operation swelling of the fuel by irradiation or fuel cracking will lead increase the stresses on the cladding wall, which can influence the corrosion behaviour. To perform tests in Pb/PbBi on cladding tubes under stress a new test device was constructed in which an internal pressure can be applied to tubes. First tests with pressurized 1.4970 tubes at 550 deg. C in PbBi with an oxygen concentration of 10{sup -6} wt% were conducted. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Study of Melt Formation and Behavior of a Two-Component Debris Bed in LIVE Facility

The main objective of the LIVE program at Karlsruhe Institute of Technology (KIT) is to study the melt pool behavior in the reactor pressure vessel (RPV). The study is carried out in large-scale 2D and 3D facilities and in supporting separate-effects tests in order to provide a reasonable estimate of the remaining uncertainty. Within the LIVE experimental program several tests have been performed with water and with non-eutectic melts (mixture of KNO{sub 3} and NaNO{sub 3}) as simulant fluids to study the heat flux distribution in the conditions when the melt pool is covered by water from the top. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Effects of GdCl{sub 3} on U Electrochemical Properties in LiCl-KCl-UCl{sub 3}-GdCl{sub 3} Salt

Studies on pyro-processing technology have been stimulated in several countries including the United State, Russia, France, Japan, South Korea, and India. The main purpose of this technology is to treat the irradiated nuclear fuel, reduce volume of the nuclear waste, recycle actinides, and close the fast reactor fuel cycle. Therefore, ongoing researches and developments are expected. In pyro-processing, the most important process is an electro-refiner (ER) where uranium and minor actinides are separated on electrode surface while rare earth fission products are accumulated in LiCl- KCl eutectic salt. Due to the fact that the recovery of the U and actinide (An) materials are conducted via an electrolysis, many researchers have been investigating fundamental properties of U in LiCl- KCl system by using various electrochemical techniques. The resulting datasets are useful for effective system operation and development of safeguards in ER system. However, these values have been measured in pure UCl{sub 3} system in LiCl- KCl salt, which may not be practical to the real ER system owing to the fact that a variety of other fission products including An and lanthanide (Ln) are coexisting in the ER system. Therefore, in this work, gadolinium (Gd) was selected as a surrogate material for An or Ln materials in ER system. This is because that Gd has similar physical characteristics to Ln and An elements such as ionic size and reduction potential. By conducting electrochemical methods including cyclic voltammetry (CV), open circuit potential (OCP), and electrochemical impedance spectroscopy (EIS), effects of Gd coexistence on the electrochemical, thermodynamic, and kinetic properties of U were observed. It is hoped that this study will help us further understanding fundamental effect of the Ln/An effect on LiCl- KCl-UCl{sub 3}, yielding closer to the practical ER unit operation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Microstructural Characterization of Irradiated U{sub 0.17}ZrH{sub 1.6} Using Ultrasonic Techniques

In recent years, there has been an increased level of effort to understand the changes in microstructure that occur due to irradiation of nuclear fuel. The primary driver for this increased effort is the potential for designing new fuels that are safer and more reliable, in turn enabling new and improved reactor technologies. Much of the data on microstructural change in irradiated fuels is generated through a host of post irradiation examination techniques such as optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) to determine grain structure, porosity, crack geometry, etc. in irradiated fuels. Such 'traditional' examination techniques were recently used to characterize a novel new fuel consisting of U{sub 0.17}ZrH{sub 1.6} pellets bonded to zircaloy-2 cladded with lead-bismuth eutectic before and after irradiation. In addition to the conventional suite of post-irradiation examination tools, several nondestructive interrogation techniques exist which bring the potential for in-situ assessment of microstructural changes. One such method, ultrasonic examination, was tested on each of the samples. This paper describes the results of this examination. Ultrasonic measurements have a long and successful history of use for nondestructive materials characterization, including nondestructive evaluation (NDE) of degradation and damage, microstructure characterization, and measurement of physical parameters for process control. Ultrasonic NDE is critical to the nuclear power industry's in-service inspection program for maintaining pressure boundary integrity, and is being actively investigated for PIE of fuels. Ultrasonic measurements, typically performed at 10 MHz or higher, performed post irradiation show that fuel microstructural parameters, such as porosity and grain size, can be correlated to ultrasonic velocity. The objective of this examination was to assess the feasibility of using ultrasonic measurements on irradiated fuel to determine sensitivity to microstructural changes.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Neutron Irradiation Effects on Thermal and Mechanical Properties of NITE-SiC

Among the myriad of methods to produce SiC, only a few result in a stoichiometric and crystalline SiC that exhibits stability after radiation damage at temperatures beyond 200 deg. C. High purity SiC processed via chemical vapor deposition (CVD) is the best example of such a material. Another processing method, named nano-infiltration transient eutectic-forming (NITE) SiC, also yields a radiation stable material. It is a fabrication strategy that takes advantage of liquid-phase sintering to yield dense SiC. Specifically, SiC nanopowder feedstock mixed thoroughly with oxide additives are sintered at high-temperature (T<1850 deg. C). This maximum temperature is too low to result in significant creep or grain growth in SiC-based materials, and therefore allows for encapsulation of SiC fibers or SiC coated fuel particles in the NITE SiC matrix. Neutron irradiation effects in NITE-SiC-based materials (composites, monolithic materials, and some with surrogate fuel particles) have been studied to a limited extent. The goal of this study was to examine neutron irradiation effects at two different doses on five different NITE-SiC variants at two different temperatures. Volumetric swelling, degradation of thermal conductivity, and evolution in mechanical properties are reported accordingly.

36 MATERIALS SCIENCE↗
DOE OSTI2024

CONVENTIONAL SUPERCAPACITOR ELECTROLYTES: AQUEOUS, ORGANIC, AND IONIC

This chapter thoroughly covers the most recent developments of aqueous and non-aqueous electrolytes for electrochemical supercapacitors (ESs). In more detail, the overview of different types of electrolytes and their featured properties are initially introduced. Thereafter, the conventional aqueous electrolyte was first discussed, summarized, and opened the perspectives of some new salts that can be used to enhance the ionic conductivity and the performance of supercapacitor. The organic electrolytes, including the organic solvents/salt, ionic liquids, and deep eutectic, are the main parts to explore different trends and cutting-edge advances in optimizing electrolyte formulations customized for different electrode materials. Furthermore, the discussion on the current obstacles and prospects of these electrolytes is also underlined.

electrochemical capacitors, aqueous electrolyte, o↗
DOE OSTI2023

A Materials Perspective on Direct Recycling of Lithium-Ion Batteries: Principles, Challenges and Opportunities

As the dominant means of energy storage technology today, the widespread deployment of lithium-ion batteries (LIBs) would inevitably generate countless spent batteries at their end of life. From the perspectives of environmental protection and resource sustainability, recycling is a necessary strategy to manage end-of-life LIBs. Compared with traditional hydrometallurgical and pyrometallurgical recycling methods, the emerging direct recycling technology, rejuvenating spent electrode materials via a non-destructive way, has attracted rising attention due to its energy efficient processes along with increased economic return and reduced CO 2 footprint. This review investigates the state-of-the-art direct recycling technologies based on effective relithiation through solid-state, aqueous, eutectic solution and ionic liquid mediums and thoroughly discusses the underlying regeneration mechanism of each method regarding different battery chemistries. It is concluded that direct regeneration can be a more energy-efficient, cost-effective, and sustainable way to recycle spent LIBs compared with traditional approaches. Additionally, it is also identified that the direct recycling technology is still in its infancy with several fundamental and technological hurdles such as efficient separation, binder removal and electrolyte recovery. Finally, in addressing these remaining challenges, this review proposes an outlook on potential technical avenues to accelerate the development of direct recycling toward industrial applications.

25 ENERGY STORAGE↗
DOE OSTI2018

Melt-Centrifuged (Bi,Sb) 2 Te 3 : Engineering Microstructure toward High Thermoelectric Efficiency

Microstructure engineering is an effective strategy to reduce lattice thermal conductivity (JG) and enhance the thermoelectric figure of merit (zT). Through a new process based on melt-centrifugation to squeeze out excess eutectic liquid, microstructure modulation is realized to manipulate the formation of dislocations and clean grain boundaries, resulting in a porous network with a platelet structure. In this way, phonon transport is strongly disrupted by a combination of porosity, pore surfaces/junctions, grain boundaries, and lattice dislocations. These collectively result in a ≈60% reduction of JG compared to zone melted ingot, while the charge carriers remain relatively mobile across the liquid-fused grains. This porous mate­rial displays a zT value of 1.2, which is higher than fully dense conventional zone melted ingots and hot pressed (Bi,Sb) 2 Te 3 alloys. A segmented leg of melt-centrifuged Bi 0.5 Sb 1.5 Te 3 and Bi 0.3 Sb 1.7 Te 3 could produce a high device ZT exceeding 1.0 over the whole temperature range of 323-523 K and an efficiency up to 9%. Here, we demonstrate a method for synthe­sizing high-efficiency porous thermoelectric materials through an uncon­ventional melt-centrifugation technique.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Review of Emerging Potassium–Sulfur Batteries

Abstract This is the first review on potassium–sulfur (K–S) batteries (KSBs), which are emerging metal battery (MB) systems. Since KSBs are quite new, there are fundamental questions regarding the electrochemistry of S‐based cathode and of K metal anode, as well as the holistic aspects of full‐cell performance. The manuscript begins with a critical discussion regarding the potassium–sulfur electrochemistry and on how it differs from the much better‐known lithium–sulfur. Cathodes are discussed next, focusing on the role of sulfur structure, carbon host chemistry and porosity, and electrolytes in establishing the reversible potassium sulfide K 2 S n phase sequence, the parasitic polysulfide shuttle, pulverization‐driven capacity fade, etc. Following is a discussion of solid‐state electrolytes (SSEs), including of hybrid solid–liquid systems that show much promise. Potassium metal anodes are then critically reviewed, emphasizing electrolyte reactions to form stable versus unstable solid electrolyte interphase (SEI), covering the current understanding of potassium dendrites, and highlighting the deep‐eutectic K–Na alloying approaches for room temperature liquid anodes. The manuscript concludes with K–S batteries, focusing on cell architectures and providing quantitative performance comparisons as master plots. Unanswered scientific/technological questions are identified, emerging research opportunities are discussed, and potential experimental and simulation‐based studies that can unravel these unknowns are proposed.

Ding, Jia↗
DOE OSTI2021

Observing and Modeling the Sequential Pairwise Reactions that Drive Solid‐State Ceramic Synthesis

Abstract Solid‐state synthesis from powder precursors is the primary processing route to advanced multicomponent ceramic materials. Designing reaction conditions and precursors for ceramic synthesis can be a laborious, trial‐and‐error process, as heterogeneous mixtures of precursors often evolve through a complicated series of reaction intermediates. Here, ab initio thermodynamics is used to model which pair of precursors has the most reactive interface, enabling the understanding and anticipation of which non‐equilibrium intermediates form in the early stages of a solid‐state reaction. In situ X‐ray diffraction and in situ electron microscopy are then used to observe how these initial intermediates influence phase evolution in the synthesis of the classic high‐temperature superconductor YBa 2 Cu 3 O 6+ x (YBCO). The model developed herein rationalizes how the replacement of the traditional BaCO 3 precursor with BaO 2 redirects phase evolution through a low‐temperature eutectic melt, facilitating the formation of YBCO in 30 min instead of 12+ h. Precursor selection plays an important role in tuning the thermodynamics of interfacial reactions and emerges as an important design parameter in planning kinetically favorable synthesis pathways to complex ceramic materials.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Ultrahigh‐Flux X‐ray Detection by a Solution‐Grown Perovskite CsPbBr 3 Single‐Crystal Semiconductor Detector

Abstract Solution‐processed perovskites are promising for hard X‐ray and gamma‐ray detection, but there are limited reports on their performance under extremely intense X‐rays. Here, a solution‐grown all‐inorganic perovskite CsPbBr 3 single‐crystal semiconductor detector capable of operating at ultrahigh X‐ray flux of 10 10 photons s −1 mm −2 is reported. High‐quality solution‐grown CsPbBr 3 single crystals are fabricated into detectors with a Schottky diode structure of eutectic gallium indium/CsPbBr 3 /Au. A high reverse‐bias voltage of 1000 V (435 V mm − 1 ) can be applied with a small and stable dark current of ≈60–70 nA (≈9–10 nA mm − 2 ), which enables a high sensitivity larger than 10 000 µC Gy air −1 cm − 2 and a simultaneous low detection limit of 22 nGy air s − 1 . The CsPbBr 3 semiconductor detector shows an excellent photocurrent linearity and reproducibility under 58.61 keV synchrotron X‐rays with flux from 10 6 to 10 10 photons s − 1 mm − 2 . Defect characterization by thermally stimulated current spectroscopy shows a similar low defect density of a synchrotron X‐ray and a lab X‐ray irradiated device. Solid‐state nuclear magnetic resonance spectroscopy suggests that the excellent performance of the solution‐grown CsPbBr 3 single crystal may be associated with its good short‐range order, comparable to the spectrometer‐grade melt‐grown CsPbBr 3 .

Pan, Lei↗
DOE OSTI2025

Overcoming the Damping–Elasticity Paradox via 3D‐Printed NiTiSn Nanocomposite

Abstract Developing high damping alloys (HDAs) with large elastic strain has attracted growing attention due to the increasing demand for energy absorption with overload reliability and reusability. However, damping capacity inherently conflicts with elasticity, because the former requires a liable movement of crystal defects while the latter opposite. To deal with the damping‐elasticity paradox, the advantage of pseudobinary eutectic reaction and rapid cooling of laser powder bed fusion is taken to fabricate a bulk NiTiSn nanocomposite with a two‐level hierarchical structure. The first‐level architecture is composed of martensitic NiTi nanolamellae and reinforced Ti 3 Sn nanolamellae. In addition to lattice strain matching and lamellar boundary strengthening, a novel mechanism of martensite reorientation mediated by reversible stress‐induced detwinning‐twinning is activated to generate large elastic strain. A high density of nanotwins and nanodomains within NiTi nanolamellae constitute the second‐level architecture, which provides pronounced internal friction for high damping capacity. As a result, our NiTiSn nanocomposite exhibits a record‐high integration of damping capacity (tanδ > 0.10) and elastic strain (exceeding 4.5%), as well as superb stability under cyclic overload. This research not only represents a major breakthrough in achieving HDAs with outstanding damping and elastic strain but also offers a novel paradigm for high‐performance functional and structural materials.

Chemistry↗
DOE OSTI2022

“Water–in–Eutectogel” Electrolytes for Quasi–Solid–State Aqueous Lithium–Ion Batteries

The development of high safety lithium-ion batteries (LIBs) is greatly impeded by the flammability and leakage concerns of typical organic solvent-based electrolytes. As one of the alternative classes of electrolytes, hydrogel electrolytes exhibit high safety, high flexibility, low cost, and are benign to the environment. However, the narrow electrochemical stability window (ESW) of typical hydrogel electrolytes restricts the operating voltage of battery cells. Here, a new class of “water-in-eutectogel (WiETG)” electrolyte is reported, fabricated by combining a hydrogel with a “deep eutectic solvent” (LiTFSI in acetamide). The obtained WiETG electrolyte exhibits non-flammability, high ionic conductivity, and a wide ESW. LiMn 2 O 4 ||Li 4 Ti 5 O 12 cells with the WiETG electrolyte exhibit good cycling stability, high flexibility, and high safety. This newly developed WiETG electrolyte not only broadens the ESW of typical hydrogel electrolytes, but also opens a new perspective on future directions and guidance for the design of high safety electrolytes for flexible LIBs and beyond.

25 ENERGY STORAGE↗
DOE OSTI2025

Integrated Green Biorefinery for the Production of Anthocyanins, Fermentable Sugars, and High Pure Lignin from Miscanthus × giganteus

Miscanthus x giganteus (Mxg) is a promising perennial crop for producing natural colorants, renewable fuels, and bioproducts. However, natural recalcitrance and high pretreatment cost are major barriers to their complete conversion. In this study, a green processing method has been investigated for efficient recovery of natural pigments (anthocyanins), fermentable sugars, and pure lignin from Mxg genotypes using choline chloride-based natural deep eutectic solvents (NADES) systems. Interestingly, choline chloride: lactic acid (ChCl: LA) NADES-processed biomass resulted in 67.8 ± 2.1 μg g –1 of anthocyanins from dry biomass. A maximum of 87.4%–94.1% glucose yield was achieved after enzymatic saccharification. The effective extraction of lignin with high purity with higher β-aryl ether (β—O—4) bonds from advanced crops is crucial for lignin valorization. Notably, highly pure lignin (≈93.4% ± 1.4%) is achieved after low-temperature NADES pretreatment while retaining lignin's native structure. 31 P nuclear magnetic resonance demonstrated that total phenolics for ChCl: LA-lignin resulted in 1.20 mmol g –1 hydroxyls. The relative monolignol composition of syringyl (S), guaiacyl (G), and p-hydroxyphenyl (H) is 19.0, 65.7, and 14.3%, respectively, as evidenced by heteronuclear single quantum coherence analysis. This study provides a novel approach for obtaining high-purity lignin for catalytic depolymerization for oligomers and bifunctional monoaromatics production and leverages current cellulosic biorefinery technologies.

Raj, Tirath [University of Illinois at Urbana-Cham↗
DOE OSTI2016

Simplest Monodentate Imidazole Stabilization of the oxy‐Tyrosinase Cu 2 O 2 Core: Phenolate Hydroxylation through a Cu III Intermediate

Abstract Tyrosinases are ubiquitous binuclear copper enzymes that oxygenate to Cu II 2 O 2 cores bonded by three histidine Nτ‐imidazoles per Cu center. Synthetic monodentate imidazole‐bonded Cu II 2 O 2 species self‐assemble in a near quantitative manner at −125 °C, but Nπ‐ligation has been required. Herein, we disclose the syntheses and reactivity of three Nτ‐imidazole bonded Cu II 2 O 2 species at solution temperatures of −145 °C, which was achieved using a eutectic mixture of THF and 2‐MeTHF. The addition of anionic phenolates affords a Cu III 2 O 2 species, where the bonded phenolates hydroxylate to catecholates in high yields. Similar Cu III 2 O 2 intermediates are not observed using Nπ‐bonded Cu II 2 O 2 species, hinting that Nτ‐imidazole ligation, conserved in all characterized Ty, has functional advantage beyond active‐site flexibility. Substrate accessibility to the oxygenated Cu 2 O 2 core and stabilization of a high oxidation state of the copper centers are suggested from these minimalistic models.

Chiang, Linus↗
DOE OSTI2016

Simplest Monodentate Imidazole Stabilization of the oxy‐Tyrosinase Cu 2 O 2 Core: Phenolate Hydroxylation through a Cu III Intermediate

Abstract Tyrosinases are ubiquitous binuclear copper enzymes that oxygenate to Cu II 2 O 2 cores bonded by three histidine Nτ‐imidazoles per Cu center. Synthetic monodentate imidazole‐bonded Cu II 2 O 2 species self‐assemble in a near quantitative manner at −125 °C, but Nπ‐ligation has been required. Herein, we disclose the syntheses and reactivity of three Nτ‐imidazole bonded Cu II 2 O 2 species at solution temperatures of −145 °C, which was achieved using a eutectic mixture of THF and 2‐MeTHF. The addition of anionic phenolates affords a Cu III 2 O 2 species, where the bonded phenolates hydroxylate to catecholates in high yields. Similar Cu III 2 O 2 intermediates are not observed using Nπ‐bonded Cu II 2 O 2 species, hinting that Nτ‐imidazole ligation, conserved in all characterized Ty, has functional advantage beyond active‐site flexibility. Substrate accessibility to the oxygenated Cu 2 O 2 core and stabilization of a high oxidation state of the copper centers are suggested from these minimalistic models.

Chiang, Linus↗