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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Microstructure, texture and mechanical properties of 6061 aluminum laser beam welded joints

Highlights: • Strong cube texture ({001}<100>) is observed in columnar dendrites. • The ratio of equiaxed dendrites shows proportional relationship with the strength. • The relations between process-microstructure-property are accurately established. - Abstract: In the present study, laser beam welding was carried out with 6061 Al alloy plate to study the microstructural evolution under various welding heat input (ηP/v = 30 J/mm, 38 J/mm, 46 J/mm, and 58 J/mm). The width of the weld metals increased continuously with the heat input values. Quantitatively correlation of the microstructure distribution with welding parameters was developed based on the EBSD results. The weld metals mainly consisted of coarse columnar dendrites and equiaxed dendrites. The ratio of equiaxed dendrites which were controlled by constitutional supercooling and heterogeneous nuclei showed directly proportional relationship with the weld strength. Strong cube texture ({001}<100>) was observed in columnar dendrites, which showed harmful effect on the weld strength. Slight softening in heat affected zone due to recrystallization was identified by nanoindentation tests. All specimens failed in weld metal and the fracture surfaces showed the characteristics of ductile fracture.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Microstructure and dielectric properties of BaTiO{sub 3} ceramic doped with yttrium, magnesium, gallium and silicon for AC capacitor application

Graphical abstract: Core–shell structure can be obtained in BaTiO{sub 3} ceramics co-doped with Y–Mg-Ga-Si. Y-Mg-Ga-Si co-dopant can obviously reduce dielectric loss, improve AC breakdown voltage and flatten temperature dependence of capacitance curve. - Highlights: • Y-Mg-Ga-Si co-doped BaTiO{sub 3} ceramics with core-shell structure were prepared. • Y{sup 3+}, Mg{sup 2+}, and Ga{sup 3+} dissolved in the lattice BaTiO{sub 3} replacing Ba{sup 2+} site or Ti{sup 4+} site. • Y{sup 3+} and Ga{sup 3+} tended to remain close to the grain boundaries as a shell maker. • Y-Mg-Ga-Si co-doped BaTiO{sub 3} ceramics show high AC breakdown voltage and low tanδ. - Abstract: The microstructures and dielectric properties of Y-Mg-Ga-Si co-doped barium titanate ceramics were investigated. Y{sup 3+} dissolved in the lattice of BaTiO{sub 3} replacing both Ba{sup 2+} site and Ti{sup 4+} site, and Mg{sup 2+} replaced Ti{sup 4+} site. The replacements of Y{sup 3+} and Mg{sup 2+} inhibit the grain growth, cause tetragonal-to-pseudocubic phase transition, reduce the dielectric loss, and flatten the temperature dependence of capacitance curve. The incorporation of Ga{sup 3+} can improve sintering and increase permittivity. Y{sup 3+} and Ga{sup 3+} tended to remain close to the grain boundaries, and play an important role as a shell maker in the formation of the core–shell structure in the co-doped BaTiO{sub 3} ceramics. Excellent dielectric properties: ϵ{sub r} = ∼2487, tanδ = ∼0.7% (at 1 kHz), ΔC/C{sub 25} < ∼6.56% (from −55 °C to 125 °C) and alternating current breakdown voltage E < ∼4.02 kV/mm can be achieved in the BaTiO{sub 3}–0.02Y{sub 2}O{sub 3}–0.03MgO–0.01Ga{sub 2}O{sub 3}–0.005SiO{sub 2} ceramics sintered at 1380 °C. This material has a potential application in alternating current multilayer ceramic capacitor.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of pre-cold rolling on the evolution of microstructure, microtexture, and mechanical properties of the mushy state rolled in-situ Al-4.5Cu-5TiB2 composite

Highlights: • Microstructure-Microtexture evolution study of the mushy state rolled composite (MRC) and MRC with pre-cold rolling (PCMRC). • The Microstructure and microtexture were characterized using SEM, EBSD, and TEM. • Exactly opposite trends in micro-hardness variation across the thickness of MRC and PCMRC were discussed. • The PCMRC exhibited the best combination of hardness, strength, and ductility. • A proper microstructure-microtexture-property correlation was established with experimental evidence. The mushy state rolling has been found as a promising technique for near-net forming of the cast Al-4.5 wt% Cu-5 wt% TiB{sub 2} in-situ composite to obtain microstructural refinement and moderate mechanical properties. Cold rolling with 30% reduction in thickness was carried out before mushy state rolling, for achieving a relatively more homogeneous distribution of CuAl{sub 2}-TiB{sub 2} particles as well as an appropriate microstructure to enhance the mechanical properties. A comparative investigation on the microstructural and microtextural evolution, along with mechanical properties of both the mushy state rolled composite (MRC) and pre-cold rolled mushy-state rolled composite (PCMRC) was performed, and the microstructure-property correlation was established. The PCMRC exhibited the lowest homogenized lengthscale parameter (L{sub H} 29 μm) indicating the maximum uniformity of particle distribution, computed with the help of multi-scalar analysis of area fractions (MSAAF) technique. Electron back-scattered diffraction (EBSD) and transmission electron microscopy (TEM) studies revealed the presence of fine sub-grains within centrally located deformed Al grains due to dynamic recovery, as well as the particle stimulated nucleation of equiaxed fine Al grains by dynamic recrystallization or rapid solidification of liquid near edges for both the investigated composites. The PCMRC displayed a superior combination of hardness (96.82 ± 4.5 HV{sub 5kgf}), 40% higher ultimate tensile strength (301.4 ± 1.8 MPa), and 68% more uniform elongation (30.8% ± 0.5%), compared to the MRC. The improvement in mechanical properties is attributed to the uniform particle distribution and presence of both higher density of low angle boundaries and recrystallized grains adjacent to the particles, obtained from prior cold rolling.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617

This study investigated the microstructural characteristics, mechanical response, and corrosion resistance of Alloy 617 diffusion welded by electric field-assisted sintering (EFAS). The microstructure exhibited good grain boundary (GB) migration across the interface and flat interface in the samples bonded at different conditions. Graded grain size was observed, with grain coarsening being more significant near sample surface due to EFAS-induced temperature gradient. Tensile testing revealed that the specimens fractured in the matrix away from the interface. The peak strength of 807 MPa was obtained in the samples welded at 1000°C. The materials obtained at 1100°C exhibited reduced tensile strength but improved ductility. Strain maps revealed by digital image correlation showed the flat interfaces were less ductile compared to the matrix. The hardness reduced near sample surfaces due to enlarged grains induced by temperature gradient. The interfaces with GB migration exhibited improved corrosion resistance in molten salt compared to the flat interfaces.

36 - MATERIALS SCIENCE↗
DOE OSTI2018

The Effects of Heat Treatment on Microstructure and Mechanical Properties of Tribaloy 400 Coatings Deposited by Laser Cladding

The effects of heat treatment on the microstructure, microhardness, nanohardness and wear resistance of Tribaloy 400 coatings prepared by laser cladding on 304 stainless steel were studied in this paper. The results show that the microstructures of Tribaloy 400 laser cladding layer are cobalt matrix dendrites and eutectic structure. After the heat treatment at 1250 °C for 1 h, the eutectic structure disappears and the strip-like Laves phase is formed on the Co matrix. Meanwhile, the hardness is obviously improved. After the heat treatment at 1250 °C for 1 h and then 900 °C for 4 h, a small amount of ε-Co appears, the strip-like Laves phases become coarser and blunter, and some of the strip structures combine together to form blocky structures, and the hardness is decreased. The wear resistance of the samples at 600 °C is better than that at RT since the hardness of the Laves phase increases with the rise in temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of Minor Yttrium on Microstructure and Mechanical Properties of Bioimplant Mg-5Zn Alloy

This paper explores cast Mg-5Zn alloy, containing small amounts of yttrium (Y: 0.1-1.5 wt.%), through microstructure evaluation and tensile and hardness tests. The results reveal that addition of Y to the alloy refines microstructure, especially when secondary phases, Mg{sub 3}Zn{sub 6}Y (I) and Mg{sub 3}Zn{sub 3}Y{sub 2} (W), form. I-phase is detected when 0.3 wt.% Y is added to the alloy, while W-phase is only observed in Mg-5Zn-1.5Y alloy. The results also show that the addition of Y improves yield and tensile strength as well as the hardness value of the Mg-5Zn alloy at the expense of its formability. The three effects of the solid solution of Y in α-Mg, grain refinement, and the formation of I- and W-phases are the reasons for such behavior. The improvement is more pronounced when W-phase appears in the microstructure. In other words, Mg-5Zn-1.5Y alloy behaves stronger and harder than other alloys and may be considered as a potential candidate for bioimplant applications if its degradation behavior meets the requirements.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Interfacial microstructure and mechanical properties of rotary inertia friction welded dissimilar 422 martensitic stainless steel to 4140 low alloy steel joints

In this work, dissimilar rotary inertia friction welds between 422 martensitic stainless steel and 4140 martensitic low-alloy steel were made to fabricate prototype heavy-duty diesel engine pistons. The influence of the inertia friction welding process and post weld heat treatment (PWHT) temperature on the interfacial microstructure evolutions and corresponding effects on mechanical properties of the 422/4140 welds were evaluated in detail. Carbon diffused from the 4140 side to the 422 side during PWHT at 650 °C for 1.5 h, causing the formation of a hard carbide-rich layer on the 422 side, and a softer but discontinuous C-depleted layer the 4140 side. PWHT at 700 °C for 1.5 h greatly accelerated C diffusion across the interface relative to 650 °C, resulting in a thicker hard carbide-rich layer and a relatively thick and continuous layer of coarse C-depleted grains (ferrite) on the 4140 side. In addition, the PWHT temperature greatly influenced the tensile properties and fracture behavior of the welds, with the 650 °C PWHT-ed samples failing predominately in a ductile manner in the 4140 heat affected zone during tensile testing. Conversely, the 700 °C PWHT specimens exhibited a strength reduction compared with the 650 °C PWHT specimens because of additional coarsening of the interfacial ferrite layer and softening of the base materials during PWHT, with brittle fracture between the hard and soft layers the predominate failure mechanism. Based on the findings, a reduced PWHT temperature and/or time, minimizing the hardness differential of the base metals, and pre-heating the 422 steel prior to welding are the potential pathways to achieve a more optimal balance between desirable tempering and stress relief of the weld microstructure and undesirable C migration across the weld interface, and to reduce the strength mismatch across the weld.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Influence of Rare Earth Ce Additions on Microstructure and Mechanical Properties of Experimental Pipeline Steels

Herein, the effect of Ce additions ranging from 57 to 263 ppm is evaluated for an experimental pipeline steel. Compared to the Ce-free steel, progressive Ce additions result in a slightly refined microstructure, significantly improve transverse impact properties, and slightly increase strength. All these observations can be attributed to the gradual transformation of Mn sulfide and Mn–Si–Al oxide inclusions to Ce-containing oxide/sulfides. In particular, the inclusions consist exclusively of sub-5 μm spherical Ce 2 O 2 S particles upon near-stoichiometric additions of Ce, considering the oxygen and sulfur impurity level of the steel. In conclusion, the results suggest that Ce is a potentially promising alloying addition for next-generation pipeline steels by replacing overtly deleterious inclusions with potentially beneficial ones.

36 MATERIALS SCIENCE↗
DOE OSTI2022

The Trajectory of Additively Manufactured Titanium Alloys with Superior Mechanical Properties and Engineered Microstructures

Additive manufacturing (AM) plays a crucial role in the manufacturing and development of advanced materials including titanium alloys for engineering applications. During the last two decades, a great deal of effort has been devoted to print titanium parts with desired properties. However, due to presence of non-equilibrium/metastable phases, anisotropic microstructure, and various porosities in the printed titanium alloys, achieving an excellent combination of mechanical properties has been challenging. Here this review paper aims to provide a comprehensive overview of multiple post-process and in-process approaches to achieve enhanced strength-ductility combinations by microstructure engineering. Approaches such as addition of alloying elements/nucleants, multi-step post heat treatment, in-situ heat treatment, forced inter-pass cooling, in situ peening/rolling, hybridizing microstructure, high-intensity acoustic vibration, thermo-hydrogen refinement of microstructure, deliberately introducing lack of fusion defects with subsequent hot isostatic pressing are discussed in detail. Finally, we conclude by highlighting the challenges associated with each method and potential areas of improvement that can pave the way to develop reliable components with enhanced performance.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Improvement of Microstructure and Mechanical Properties of CoCrCuFeNi High-Entropy Alloys By V Addition

V element had positive effect in improving the strength of many alloys, so it was possible that V had potential to strengthen CoCrCuFeNi high-entropy alloys (HEAs) with face-centered cubic (FCC) crystal structure, which was relatively weak in strength and had outstanding ductility. In this paper, we studied the alloying effect of V on the phase evolution, microstructure and the mechanical properties of the (CoCrCuFeNi){sub 100−x}V{sub x} (x = 0-16, atomic ratio, hereafter in at.%) HEAs systematically. The results showed that V element had capacity to induce sigma phase precipitation. The volume fraction of sigma phase increased from 0 to 12%; the compressive yield stress of (CoCrCuFeNi){sub 100−x}V{sub x} HEAs increased from 300 to 613 MPa with V content increasing from 0 to 16% (atomic ratio, hereafter in at.%). However, the compression fracture strain decreased from 50 to 28%. V addition was beneficial in improving the strength of CoCrCuFeNi HEA, and the increase in sigma phase volume fraction was the key factor for the improvement of the (CoCrCuFeNi){sub 100−x}V{sub x} HEAs in yield stress.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and Corrosion Properties of Laser-Welded SAF 2507 Super Duplex Stainless Steel Joints

SAF 2507 super duplex stainless steel has been welded using laser beam (LB) welding and laser/gas metal arc hybrid (LGH) welding processes. The pitting and intergranular corrosion properties of the welding joints have been tested using electrochemical testing and microstructure observations. The volume fraction of the ferrite phase reaches 70% in the weld zone of the LB welding joint, while the volume fraction of the ferrite phase is 60% for the welding joint of LGH due to the introduction of Ni from welding wire. The pitting corrosion resistance of the welding joint for LB is better than that of LGH. The pitting corrosion is easily conceived in the heat-affected zone (HAZ) because of the formation of Cr{sub 2}N in the HAZ during welding.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of size reduction on microstructural, optical, vibrational, magnetic and photocatalytic properties of ZnO nanocrystals

Highlights: • ZnO nanocrystals of different sizes 4–19 nm, thus different S/V ratios synthesized. • Lattice strain and lattice volume increase with size reduction. • Raman spectra show enhanced surface effects with phonon mode disappearance. • ESR shows exchange interaction; VSM shows surface originated ferromagnetism. • Photocatalysis is less affected with size reduction and surface enhancement. - Abstract: ZnO nanocrystals were synthesized in the size range 4 nm–19 nm by chemical co-precipitation method and extensively characterized by various techniques. Size control was achieved by changing the concentration of ME that acted as the capping agent. Lattice strain and lattice volume were found to increase with the decrease in crystallite size that could be attributed to an enhanced influence of surface atoms. Raman spectroscopy provided evidence of enhancement of surface influence and reduction of crystallinity with the observation of decrease in E{sub 2}{sup high} phonon mode intensity with a decrease in crystallite size. Electron spin resonance spectra revealed the presence of exchange interaction as well as presence of lattice disorder. Vibrating sample magnetometry results showed that M-H curves exhibit hysteresis loops which confirmed the ferromagnetic nature of the nanocrystals and it could be attributed to the interaction between localized electron spins resulting from oxygen vacancies at the surface. Blue shift of the UV–Visible absorption spectra was observed with decrease in crystallite size, which could be attributed to quantum confinement effect. Room temperature photoluminescence spectra were recorded under UV light excitation, which showed emission of different colours (light violet, violet, blue and green) in the visible region, attributable to the presence of various types of defects such as zinc interstitial, zinc vacancy and oxygen vacancy in the ZnO nanocrystals. Photodegradation of aqueous methylene blue by the ZnO nanocrystals was performed under simulated sunlight irradiation. There was a very small increase in efficiency of photodegradation with size reduction, which showed that there was no significant change in surface defects with size reduction in the nanocrystals despite the surface enhancement. A mechanism for photocatalysis involving defect states has been proposed.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2013

Microstructure factor and mechanical and electronic properties of hydrogenated amorphous and nanocrystalline silicon thin-films for microelectromechanical systems applications

Thin-film silicon allows the fabrication of MEMS devices at low processing temperatures, compatible with monolithic integration in advanced electronic circuits, on large-area, low-cost, and flexible substrates. The most relevant thin-film properties for applications as MEMS structural layers are the deposition rate, electrical conductivity, and mechanical stress. In this work, n{sup +}-type doped hydrogenated amorphous and nanocrystalline silicon thin-films were deposited by RF-PECVD, and the influence of the hydrogen dilution in the reactive mixture, the RF-power coupled to the plasma, the substrate temperature, and the deposition pressure on the structural, electrical, and mechanical properties of the films was studied. Three different types of silicon films were identified, corresponding to three internal structures: (i) porous amorphous silicon, deposited at high rates and presenting tensile mechanical stress and low electrical conductivity, (ii) dense amorphous silicon, deposited at intermediate rates and presenting compressive mechanical stress and higher values of electrical conductivity, and (iii) nanocrystalline silicon, deposited at very low rates and presenting the highest compressive mechanical stress and electrical conductivity. These results show the combinations of electromechanical material properties available in silicon thin-films and thus allow the optimized selection of a thin silicon film for a given MEMS application. Four representative silicon thin-films were chosen to be used as structural material of electrostatically actuated MEMS microresonators fabricated by surface micromachining. The effect of the mechanical stress of the structural layer was observed to have a great impact on the device resonance frequency, quality factor, and actuation force.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Varying Composition and Kinetics on the Microstructural and Mechanical Properties of Polysiloxane Foams

Polysiloxane elastomers are used in a wide variety of applications including medicine, aerospace, and defense industries. Though these materials demonstrate many useful properties such as flexibility, resistance to chemical attack, electrical insulation, and biocompatibility, the mechanical properties and product integrity are sensitive and may degrade in harsh environments. Understanding the degradation mechanisms and their effects on the mechanical properties of foamed polysiloxanes has been the subject of many studies; however, current formulations still produce foams with poor mechanical and aging properties. The chemical complexity, environmental sensitivity, and multitude of synthesis and degradation reactions that continuously occur complicate predicting the physical and mechanical properties or aging behavior. These factors warrant continued investigations on the chemistry, microstructural characterizations, and aging behavior of these materials

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and Mechanical Properties of Three-Layer TIG-Welded 2219 Aluminum Alloys with Dissimilar Heat Treatments

2219-C10S and 2219-CYS aluminum alloys are 2219 aluminum alloys with different heat treatment processes, and they have been widely used in the aerospace industry. In the present study, 2219-C10S and 2219-CYS aluminum alloys were butt-welded by three-layer tungsten inert gas arc welding (with the welding center of the third layer shifted toward the CYS side), and the microstructure characteristics and mechanical properties of the welded joint were investigated. The lamellar θ′ phases, the bulk or rod θ phases, and the coarse rod-shaped or pancake-shaped Al-Cu-Fe-Mn phases coexisted in the two aluminum alloys. The Cu content of the α-Al matrix and the distribution of eutectic structures of different welding layers in the weld zone (WZ) were varied, implying that the segregation degrees of the Cu element were different due to the different welding thermal cycles in different welding layers. The microhardness values of the CYS side were much higher than those of the C10S side in each region on both sides of the joint. The tensile test deformation was concentrated mainly in the regions of WZ and the over aged zone (OAZ), where the microhardness values were relatively low. The main deformation concentrated region was transferred from the CYS side to the C10S side with the increase in the tensile load during the tensile test. The fracture behavior of the tensile test showed that the macroscopic crack initiated near the front weld toe had gone through the crack blunt region, the shear fracture region of the partially melted zone (PMZ), and the shear fracture region of OAZ. Meanwhile, the fracture characteristics gradually evolved from brittle to ductile. The concentrated stress and the dense eutectic structure in the region near the front weld toe of the C10S side contributed to the fracture of the joint. The shift of the welding center of the third layer to the CYS side resulted in two effects: (i) the microhardness values from the middle layer to the top layer in the PMZ of the CYS side were the most significantly increased and (ii) the distance between the front weld toe and the fusion line of the CYS side was significantly larger.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Thermal Exposure on the Microstructure and Mechanical Properties of Al-Si-Cu-Ni-Mg-Gd Alloy

The present study focused on the effect of thermal exposure on the phase evolution and properties of the cast-T6 Al-12Si-4Cu-2Ni-0.8Mg-xGd (x = 0, 0.1, and 0.2) alloy used for cast piston.The thermal stability of the alloys was studied in the temperature range of 200-300 °C for exposure duration up to 500 h, thus obtaining the relationship between the microstructural evolution and its impact on the mechanical properties. The fine Al{sub 2}Cu phase grew into the coarse θ-Al{sub 2}Cu phases during the thermal exposure, resulting in a decrease in the mechanical strength of the alloy. The thermal stability and stiffness of the Al-Si-Cu-Ni-Mg alloys were improved with the increase in Gd content from 0 to 0.2%.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Magnetic microstructure and magnetic properties of uniaxial itinerant ferromagnet Fe 3 GeTe 2

Here, magnetic force microscopy was used to observe the magnetic microstructure of Fe 3 GeTe 2 at 4 K on the (001) surface. The surface magnetic structure consists of a two-phase domain branching pattern that is characteristic for highly uniaxial magnets in the plane perpendicular to the magnetic easy axis. The average surface magnetic domain width D s = 1.3 μm determined from this pattern, in combination with intrinsic properties calculated from bulk magnetization data (the saturation magnetization M s = 376 emu/cm 3 and the uniaxial magnetocrystalline anisotropy constant K u = 1.46 × 10 7 erg/cm 3 ), was used to determine the following micromagnetic parameters for Fe 3 GeTe 2 from phenomenological models: the domain wall energy γ w = 4.7 erg/cm 2 , the domain wall thickness δ w = 2.5 nm, the exchange stiffness constant A ex = 0.95 × 10 –7 erg/cm, the exchange length l ex = 2.3 nm, and the critical single domain particle diameter d c = 470 nm.

36 MATERIALS SCIENCE↗