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DOE OSTI2021

Transitioning to Dynamic Workflows at INL

We investigated the opportunity to transition from paper and PDF procedures to more interactive workflows. This transition has been considered because evidence shows that these more interactive digital workflows increase safety and efficiency, while making complex procedures easier for the user to follow and track. The culmination of the project is a report and presentation for the lab deputy director at the end of the fiscal year, in which our team will recommend a path forward based on the findings from literature, employee interviews, and other information gathering activities.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2021

Binder Jet-Metals

Additive manufacturing is a type of material shaping technology that has many advantages over traditional manufacturing. Binder jet additive manufacturing uses a powder feedstock and an inkjet printhead to shape metal powders into preforms that are then processed in a furnace to reach full density. Because of the high throughput and low cost of the process, binder jetting is growing in popularity among manufacturers, but challenges with the process in terms of densification of the bound preforms still exist. This article will provide an overview of the binder jetting process, contrast binder jetting with the better-known powder bed fusion additive manufacturing technologies, review the metal alloys that have been printed with binder jet and then processed to full density, and provide a path forward for processing lightweight metal powders shaped by binder jetting to full density.

Elliott, Amy↗

DOE OSTI2021

Molten Salt vs. Liquid Sodium Receiver Selection Using the Analytic Hierarchy Process

An international team led by NREL analyzed the favorability of two alternative liquid receiver designs for a 700+ degrees C receiver under the Gen3 CSP Liquid Pathway project. The competing liquid heat transfer fluids were a ternary chloride salt and liquid-metal sodium. The team applied a facilitated analytic hierarchy process to arrive at a recommended alternative and set a path forward for the project. The AHP criteria were formulated, weighted, and scored by the project leadership team and technical advisory committee consisting of energy industry and CSP experts. The six-month process culminated with a two-day workshop where the sodium alternative was deemed to have both a significantly higher benefit (19.3%) and a lower LCOE (11.4%), with only a slightly higher risk (~3%) than the salt alternative. Consequently, a sodium-receiver design was selected for the Liquid Pathway project, where it will be used to charge a two-tank chloride salt thermal energy storage system.

central receiver↗

DOE OSTI2021

Towards Neutron Transformation Searches

To probe the origins of the baryon asymmetry, baryon number violation, the last unconfirmed Sakharov condition, must be definitively observed experimentally. Similarly, the nature of dark matter is currently unknown, and calls out for new candidates to be investigated. Each of these issues can be considered through the study of neutron transformations.Some rare baryon number violating processes, such as neutron-antineutron transformations, are expected to probe baryogenesis. Here, I show progress on this discovery target through construction of more accurate Monte Carlo models, the design of future detectors, creation of more complete atmospheric neutrino background simulations, and use of automated analysis techniques within the the NNBAR/HIBEAM experimental program at the European Spallation Source (ESS) and the Deep Underground Neutrino Experiment (DUNE). First simulation-based sensitivities for these experiments will be discussed. Modeling of rare neutron-antineutron transformation and subsequent annihilation will be discussed at length for multiple nuclei useful to these and other collaborations. To go along with this work, more comprehensive lepton-scattering nuclear models must be integrated into neutrino event generators for proper atmospheric neutrino background simulations. I discuss the first furnishing of these backgrounds for DUNE, and I highlight a potential path forward for the community in this vein using precisionmore » electron scattering modeling as a facsimile.Aspects of other potentially related neutron – mirror-neutron oscillations pertinent to dark matter and the neutron lifetime anomaly will also be considered for the ESS HIBEAM experiment. Here, I will present the first experimental sensitivity calculations for a broad range of modular experimental setups which will serve as research and design stepping stones toward NNBAR while producing a multitude of physics results over short time scales.« less

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

DOE OSTI2022

Snowmass2021 Cosmic Frontier White Paper: Rubin Observatory after LSST

The Vera C. Rubin Observatory will begin the Legacy Survey of Space and Time (LSST) in 2024, spanning an area of 18,000 square degrees in six bands, with more than 800 observations of each field over ten years. The unprecedented data set will enable great advances in the study of the formation and evolution of structure and exploration of physics of the dark universe. The observations will hold clues about the cause for the accelerated expansion of the universe and possibly the nature of dark matter. During the next decade, LSST will be able to confirm or dispute if tensions seen today in cosmological data are due to new physics. New and unexpected phenomena could confirm or disrupt our current understanding of the universe. Findings from LSST will guide the path forward post-LSST. The Rubin Observatory will still be a uniquely powerful facility even then, capable of revealing further insights into the physics of the dark universe. These could be obtained via innovative observing strategies, e.g., targeting new probes at shorter timescales than with LSST, or via modest instrumental changes, e.g., new filters, or through an entirely new instrument for the focal plane. This White Paper highlights some of the opportunities in each scenario from Rubin observations after LSST.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

DOE OSTI2022

Snowmass2021 Cosmic Frontier White Paper: Cosmological Simulations for Dark Matter Physics

Over the past several decades, unexpected astronomical discoveries have been fueling a new wave of particle model building and are inspiring the next generation of ever-more-sophisticated simulations to reveal the nature of Dark Matter (DM). This coincides with the advent of new observing facilities coming online, including JWST, the Rubin Observatory, the Nancy Grace Roman Space Telescope, and CMB-S4. The time is now to build a novel simulation program to interpret observations so that we can identify novel signatures of DM microphysics across a large dynamic range of length scales and cosmic time. This white paper identifies the key elements that are needed for such a simulation program. We identify areas of growth on both the particle theory side as well as the simulation algorithm and implementation side, so that we can robustly simulate the cosmic evolution of DM for well-motivated models. We recommend that simulations include a fully calibrated and well-tested treatment of baryonic physics, and that outputs should connect with observations in the space of observables. We identify the tools and methods currently available to make predictions and the path forward for building more of these tools. A strong cosmic DM simulation program is key to translating cosmological observations to robust constraints on DM fundamental physics, and provides a connection to lab-based probes of DM physics.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

DOE OSTI2022

Green AI: Insights Into Deep Learning's Looming Energy Efficiency Crisis

As demands grow to integrate artificial intelligence into every aspect of industry, commerce, and life, deep learning's exploding energy cost has become a looming crisis, making AI systems a salient energy-efficiency challenge. One might expect that doubling a neural network's size would halve its error rate, or at least allow it to achieve greater performance given the same amount of time and energy. I will present clear and substantial scientific evidence which indicates that not only is this intuition wildly wrong, but that neural networks scale so poorly that to increase deep learning performance by only a small fraction can easily require an order of magnitude or more increase in computational resources and energy. Further, the marginal trade-off price of to increase model performance rapidly explodes as performance targets are increased. To address this challenge, I will provide a toolkit of techniques that can be applied today to mitigate the inefficiency of modern deep learning. And, I will conclude by illuminating a practical path forward towards efficient, Green AI.

artificial intelligence↗

DOE OSTI2022

Removal of Bond Sodium from Full-Length Unirradiated Fermi-1 Blanket Elements and Assembly via Melt-Drain-Evaporate Process

Equipment was designed, fabricated, tested, and operated in an inert atmosphere radiological glovebox at Idaho National Laboratory to demonstrate the removal of bond sodium from full-length unirradiated Fermi-1 radial blanket elements and an entire radial blanket assembly using a Melt-Drain-Evaporate process. A series of three runs was performed with individual and multiple radial Fermi-1 blanket elements, and a fourth run was conducted with an entire Fermi-1 radial blanket assembly. After each run, the depleted uranium alloy slugs in every element slid out of its cladding, mechanically exhibiting the effectual absence of bond sodium. Quantitative and further qualitative analyses of the treated Fermi-1 material revealed the substantive, if not complete, absence of sodium metal in blanket element components. Indeed, entire columns of depleted uranium alloy slugs and associated cladding from select treated elements were separately contacted with water to react with residual sodium metal on the element surfaces, forming hydrogen gas. Samples of the resultant gas were analyzed to quantify the hydrogen concentration, which correlated to a residual sodium metal content for the treated element. Accordingly, no detectable sodium metal (<7 µg) was found on the surfaces of multiple depleted uranium alloy slugs after removal from its cladding. Detectable sodium metal, ranging from 14 to 30 µg, was found on the surfaces of one separated column of slugs and two separated full-length cladding segments. Each element originally contained ~25 g of bond sodium, resulting in quantitative sodium metal removal efficiencies of =99.9998%. The remaining separated uranium alloy slugs and cladding segments from the four runs were piece-wise immersed in alcohol while videorecording possible gas bubble formation as an additional qualitative analysis for residual sodium metal on treated surfaces, which identified the predominant absence of sodium reactivity on the balance of treated Fermi-1 blanket material. The results of this demonstration substantiate a path forward for treatment and disposal of 34 metric tons heavy metal of irradiated sodium-bonded Fermi-1 blanket material currently stored at Idaho National Laboratory.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Scenarios for Future Energy Systems

Energy systems in the U.S. and globally have continuously changed and expanded over the past 200 years, from animal and biomass based energy to electricity and petroleum for heat, light, transportation, and industries of all kinds. The most recent two decades have experienced a significant increase in the use of natural gas, solar, and wind energy, as well as energy efficiency, due to both technology breakthroughs and public policy. With history as a guide, we can expect on-going transformation of our energy system in future decades, including increased electrification and advanced energy technologies, ideally helping meet societal goals of reducing pollution, improving quality of human life, and preserving ecosystems. Scenario modeling is an important tool for planning energy system transformations toward specific goals - such as net-zero greenhouse gas emissions, 100% renewable energy, or energy security - particularly when there are multiple options, conflicting objectives, and significant unknowns about a path forward. This presentation will review the history of energy transitions and the future policy and societal objectives on energy. Then it will summarize multiple scenario studies of future energy systems, with a focus on "100% studies" and the challenges to meeting those objectives. It will also outline of a few of the technologies being researched now that could advance the ongoing energy transition.

ENERGY PLANNING, POLICY, AND ECONOMY,SOLAR ENERGY,↗

DOE OSTI2023

Accelerating Nuclear Fuels and Materials Qualification by Multi-Level Irradiation Experiment Campaign

The advanced reactor technologies feature fuels, coolants, and materials that promise safer operating conditions under normal and accident scenarios. However, the nuclear fuels and materials qualifications require several decades (for example, new reactor fuel qualification from conceptualization requires about 20 years). Therefore, accelerating nuclear fuels and materials qualification is essential, and it can be achieved by combining high through-put materials irradiation and testing, advanced post-irradiation examinations, and Multiphysics modeling. This paper addressed the associated challenges in accelerating nuclear fuels and material qualification for new and advanced reactor designs, which differ based on fuel, coolant, operating conditions, and structural materials. These challenges vary for radiation level, operating conditions (e.g., temperature and pressure), and coolant type (e.g., corrosion environment). In addition, the challenges and limitations in modeling tools, experimental facilities, and licensing guidelines are also discussed, and a general solution path forward is recommended.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2023

Cutting-Edge Operations Concepts: Intelligent Infrastructure, Cooperative Driving, Signal Control, and Curbside Management

The objective of this breakout session at the NREL Mobility workshop was to examine emerging traffic operations concepts built on key detection technology such as radars, lidars, and imaging recognition - and identify challenges and paths forward to integrate into our current roadway system. The key objective were to identify the opportunities for intelligent infrastructure to support near-term safety, equity, energy, and congestion mitigation goals, while supporting longer term connected-automated vehicle objectives. In the plenary session, Eric Raamot, from the USDOT Highly Automated Safety Systems Office challenged the participants to think broadly about the roll of standards and reference architecture to provide both an accelerated rollout of intelligent infrastructure, but also a repeatable and supportable framework upon which many infrastructure owners and operators (IOOs) could utilize for their implementation purposes.

ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2023

Presentation: Accelerating Nuclear Fuels and Materials Qualification by Multi-Level Irradiation Experiment Campaign

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2023

UMERC Materials and Manufacturing Workshop

On October 4, 2023, DOE's Water Power Technology Office (WPTO) hosted a half-day workshop as part of the annual UMERC conference. The workshop brought together universities, industry, DOE offices, and national labs sharing their work, outcomes, capabilities, and critical gaps around materials and manufacturing (M&M) in the marine energy industry. There were breakout sessions for groups to make connections and explore paths forward to advance marine energy. The stated objectives included the following: 1) identify developers and universities highest priority M&M needs to reduce cost and improve performance to inform future DOE funding priorities; 2) raising awareness across the industry, around universities' M&M capabilities and key M&M projects, around developers' M&M needs, around national labs' M&M projects, capabilities, and opportunities to support research and deployment, and around TEAMER, IEC TC114, and other DOE offices that can support M&M research through resources and financial assistance.

manufacturing↗

DOE OSTI2017

The Effect of Kr-85 Decay to Rb-85 on Waste Forms - 17105

Krypton-85 (Kr-85) is a volatile radionuclide released during the reprocessing of used nuclear fuel (UNF). Prior to discharge of process off-gas streams to the environment, removal of Kr-85 is required to meet emission regulations. Once removed from the off-gas streams, Kr (containing stable Kr in addition to Kr-85) must be placed in storage until the Kr-85 has decayed to levels such that its potential release would meet regulatory guidelines. The current method of storage is high-pressure metal canisters. Historically, concerns have been expressed that the decay product of Kr-85, Rubidium-85 (Rb-85), could cause corrosion and weakening in the canisters that would ultimately lead to premature failure and release of Kr-85. Alternate methods and materials, such as matrix isolation in a vapor deposited metal and immobilization in zeolites, have been investigated as storage approaches for Kr. However, even these storage methods may become compromised due to the chemical effects of Rb-85 arising from the decay of Kr-85. A review was conducted of the available literature to examine topics relevant to the effects of Rb on the long-term storage of Kr-85, examine the source terms in the context of this concern, and suggest a path forward to resolve outstanding knowledge gaps. In the course of this analysis, several knowledge gaps were identified. Examples include: o The use of solid sorbents to potentially permit more Kr-85-bearing gas to be loaded into canisters, either at the pressures used in the current method or at significantly lower pressures. o A cost-to-benefit analysis is needed to ascertain the practicality of manufacturing waste forms for Kr-85 storage with solid sorbents. o The effects of radiation and chemical transmutation in solid sorbents or matrices for this application are virtually unknown. o Fundamental data are needed on corrosion rates and mechanisms as functions of Rb concentration, storage temperature, etc., for various storage approaches (e.g., as compressed gas or encapsulated in a getter material) and storage container materials. The present analysis focused on the available information regarding storage of Kr-85 in high-pressure containers. It was judged unlikely that such containers would be compromised by corrosion from the Rb decay product, especially if the Kr recovery operations result in a gas composition with very low oxygen content. However, this conclusion should be revisited based on preliminary data gathered from analysis of legacy Kr waste forms. These legacy waste forms are a result of experiments conducted at Idaho National Laboratory over 30 y ago and have been stored for more than three Kr-85 half-lives. Evaluation of these forms indicates significant corrosion, the cause of which has not been conclusively determined. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Update on Development of a U.S. Rail Transport Capability for Spent Nuclear Fuel and High-Level Waste - 17138

The U.S. Department of Energy, Office of Nuclear Energy (DOE-NE) is laying the groundwork for implementing an integrated nuclear waste management system. This includes preparing for future large-scale transport of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) since transport will be a necessary component of an integrated waste management system. This paper provides an overview of the progress to date, and discussion of the path forward, for the current DOE-NE effort related to designing and fabricating prototype rail-cars for rail transport of SNF from commercial nuclear power reactor sites when a receiving site becomes operational. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Peer Review Lessons Learned - DOE and Regulator Perspectives - 17140

The DOE NNSA Nevada Field Office (NFO) Underground Test Area (UGTA) Activity requires an external peer review to complete an extensive stage of site characterization and groundwater flow and contaminant transport model(s) development. The external peer review evaluates whether assumptions, methods, and conclusions derived from model(s) outputs are based on sound scientific principles and examines the scientific appropriateness of the model(s) outputs for informing the regulatory decision. The regulatory decision which is made by the Nevada Division of Environmental Protection (NDEP) is whether the model is acceptable to advance to the next UGTA strategy stage. Depending on the specific corrective action unit, the next stage is a Corrective Action Decision Document/Corrective Action Plan or Closure Stage. Three external peer reviews have taken place to date for the UGTA Activity. The first one resulted in a second phase of characterization and model development. The second external peer review resulted in advancement to the next UGTA strategy stage. While advancement to the next strategy stage was recommended by the third external peer review, a series of supplemental data collection and analyses and model simulation activities to address external peer review comments, including drilling three new wells and sampling multiple wells, occurred before moving into the next UGTA strategy stage. Twelve participants representing different aspects of the peer reviews (NDEP, NNSA/NFO, science advisors, presenters, and external peer reviewers) were interviewed to generate a combined lessons learned. Questions were asked regarding their experience with the process including panel selection, focused questions, presentations, interactions between UGTA Activity participants and reviewers, and results. The interview results were combined with the outcome of a published lessons learned report developed following the first external peer review. In general, those interviewed believed that all three external peer reviews were satisfactory and met the goals of the FFACO process. The following seven lessons learned were identified: (1) Ensure the panel is not biased and has a balance of technical and regulatory background; (2) Clearly state the review objective(s) at the start of the review; (3) Ask focused questions that support the peer review objective(s) but that do not ask the specific regulatory question; (4) Establish a peer review panel earlier in the strategy process; (5) Establish one point of contact for the entire review and conduct periodic meetings with the peer review panel to ensure focus remains on the review objective(s) and to ensure that pertinent information is provided; (6) Ensure that presentations are well coordinated, anomalous data or analysis results are addressed, and are focused on supporting the peer review objective(s); and (7) Carefully consider the panel's recommendations prior to embarking on a particular path forward. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Stakeholder Involvement in the Revegetation of the 92-Acre Area - 17152

The U.S. Department of Energy, National Nuclear Security Administration Nevada Field Office (NNSA/NFO) works closely with stakeholders that have an interest in the revegetation of a closed landfill on the Nevada National Security Site (NNSS). Located at the Radioactive Waste Management Complex on the NNSS, the 92-Acre Area was operational from 1961 to 2010. In 2009, the Nevada Division of Environmental Protection (NDEP) and NNSA/NFO agreed on a closure path consisting of a vegetative cover. Closure activities were initially completed in 2012. Although revegetation was initially promising, subsequent monitoring revealed that a viable plant community had not been established. Subsequently, sections of the site were chosen as test plot locations to determine the best path forward. Despite various seeding methods, mulching techniques, and irrigation frequencies, the test plots failed to produce viable plant communities in 2013 and 2014. NNSA/NFO had been in communication with one stakeholder, NDEP, during the revegetation process. NDEP agreed that after three failed revegetation attempts, a change in strategy was necessary. The Consolidated Group of Tribes and Organizations (CGTO), a coalition of tribal members representing seventeen culturally affiliated tribes and one organization, agreed to provide guidance using traditional ecological knowledge for re-vegetating the 92-Acre Area. A Tribal Revegetation Committee (TRC) was formed and tasked with developing guidance from a unique tribal perspective. After visiting the 92-Acre Area and receiving background information, the TRC held several meetings and deliberated on how to address the revegetation challenges. The TRC submitted recommendations to NNSA/NFO identifying approaches that incorporate tribal perspectives in re-vegetating the site. The Nevada Site-Specific Advisory Board (NSSAB), which is made up of community members who represent Nevada stakeholders, was also asked for input regarding the 92-Acre Area. After a public meeting in May 2016, the NSSAB submitted recommendations, which included a suggestion to consider input from the CGTO. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

A Practical Application of Integrated Systems Engineering and Project Management on a Complex EPC Project - 17207

This paper introduces how an integrated set of Systems Engineering (SE) and Project Management (PM) processes were applied in a practical way, to address the challenges on a complex, highly technical, Engineering Procurement Construction project within the nuclear field. This approach was inspired by: - the principles contained in a Community of Practice on Lean in Program Management jointly established in May 2012 by MIT, PMI and INCOSE; - an opportunity to apply international standard ISO/IEC 15288:2008(E) Systems and software engineering - System life cycle processes on a real-life situation; - and the belief that there is great value in applying Systems Engineering and Project Management in an integrated manner on a project. The project offering this opportunity was the Detail Engineering, Procurement, Construction and Cold Commissioning (EPC) of the Silo Direct-encapsulation Plant (SDP). This project was undertaken by the Joint Venture (JV) formed by Areva, Mace and Atkins (a.m.a. Nuclear Ltd). Unfortunately, early termination of the project, at a stage when only a part of the processes and tools were being implemented, did not allow this integrated approach to be demonstrated in full. However, the benefits achieved in the early stages in aligning and forming an integrated project execution team, showed potential for great benefits. This paper covers an introductory analysis of the situation, the successes and benefits achieved from implementing an integrated SE - PM approach up to the stage when the project was terminated, and possible path forward had the project continued. (authors)

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