Micro-structural optimization of polybenzimidazole-based membranes for H2/CO2 separation at elevated temperatures
There is compelling need to develop novel separation methods to improve the energy efficiency of synthesis (syn) gas processing operations including H{sub 2} and H{sub 2}/CO production to meet power, chemicals, and fuel producer needs, as well as carbon capture and removal of other undesirable syngas impurities. To be technically and economically viable, a successful separation method must be applicable to industrially relevant gas streams at realistic process conditions and compatible with large gas volumes. H{sub 2} selective membrane technology is a promising method for syngas separations at elevated temperatures (>150 C) that could be positioned upstream or downstream of one or more of the water-gas-shift reactors (WGSRs) or integrated with a WGSR depending on application specific syngas processing. Polybenzimidazole (PBI)-based polymer chemistries are exceptional candidates for H{sub 2}/CO{sub 2} separations at elevated temperatures. In general, these materials possess excellent chemical resistance, very high glass transition temperatures (> 400 C), good mechanical properties, and an appropriate level of processability. Although commercially available PBI polymers have demonstrated commercially attractive H{sub 2}/CO{sub 2} selectivity, their H{sub 2} permeability is low. Our team s employing structural and chemical manipulations to tailor the polymer free-volume achitecture with the ultimate goal of enhancing H{sub 2} permselectivity while retaining the inherent hermochemical stability characteristics of PBI. We will discuss our synthetic approaches and their influences on the gas transport behavior of these PBI-based materials. In general, a decrease in H{sub 2}/CO{sub 2} selectivity was observed with an increase in H{sub 2} permeability. H{sub 2} permeability and H{sub 2}/CO{sub 2} selectivity at 250 C ranged from 50 to 1000 barrer and 5 to 45, respectively.