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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40

An assessment of buffer strips for improving damage tolerance

Graphite/epoxy panels with buffer strips were tested in tension to measure their residual strength with crack-like damage. Panels were made with 45/0/-45/90(2S) and 45/0/450(2S) layups. The buffer strips were parallel to the loading directions. They were made by replacing narrow strips of the 0 deg graphite plies with strips of either 0 deg S-Glass/epoxy or Kevlar-49/epoxy on either a one for one or a two for one basis. In a third case, O deg graphite/epoxy was used as the buffer material and thin, perforated Mylar strips were placed between the 0 deg piles and the cross-plies to weaken the interfaces and thus to isolate the 0 deg plies. Some panels were made with buffer strips of different widths and spacings. The buffer strips arrested the cracks and increased the residual strengths significantly over those plain laminates without buffer strips. A shear-lag type stress analysis correctly predicted the effects of layups, buffer material, buffer strip width and spacing, and the number of plies of buffer material.

Poe, C. C., Jr.↗

Ceramic regenerator systems development program

The DOE/NASA Ceramic Regenerator Design and Reliability Program aims to develop ceramic regenerator cores that can be used in passenger car and industrial/truck gas turbine engines. The major cause of failure of early gas turbine regenerators was found to be chemical attack of the ceramic material. Improved materials and design concepts aimed at reducing or eliminating chemical attack were placed on durability test in Ford 707 industrial gas turbine engines late in 1974. Results of 53,065 hours of turbine engine durability testing are described. Two materials, aluminum silicate and magnesium aluminum silicate, show promise. Five aluminum silicate cores attained the durability objective of 10,000 hours at 800 C (1472 F). Another aluminum silicate core shows minimal evidence of chemical attack after 8071 hours at 982 C (1800 F). Results obtained in ceramic material screening tests, aerothermodynamic performance tests, stress analysis, cost studies, and material specifications are included.

Fucinari, C. A.↗

An exploratory investigation of weight estimation techniques for hypersonic flight vehicles

The three basic methods of weight prediction (fixed-fraction, statistical correlation, and point stress analysis) and some of the computer programs that have been developed to implement them are discussed. A modified version of the WAATS (Weights Analysis of Advanced Transportation Systems) program is presented, along with input data forms and an example problem.

Cook, E. L.↗

An assessment of buffer strips for improving damage tolerance of composite laminates

Graphite/epoxy panels with buffer strips were tested in tension to measure their residual strength with crack-like damage. Panels were made with (45/0/-45/90)2S and (45/0/-45/0)2S layups. The buffer strips were parallel to the loading direction. They were made by replacing narrow strips of the 0 deg graphite plies with strips of either 0 deg S-Glass/epoxy or Kevlar-90/epoxy on either a one-for-one or a two-for-one basis. In a third case, 0 deg graphite/epoxy was used as the buffer material and thin, perforated Mylar strips were placed between the 0 deg plies and the cross-plies to weaken the interfaces and thus to isolate the 0 deg plies. Some panels were made with buffer strips of different width and spacings. The buffer strips arrested the cracks and increased the residual strengths significantly over those of plain laminates without buffer strips. A shear-lag type stress analysis correctly predicted the effects of layup, buffer material, buffer strip width and spacing, and the number of plies of buffer material

Poe, C. C., Jr.↗

Designing Glass Panels for Economy and Reliability

Analytical method determines probability of failure of rectangular glass plates subjected to uniformly distributed loads such as those from wind, earthquake, snow, and deadweight. Developed as aid in design of protective glass covers for solar-cell arrays and solar collectors, method is also useful in estimating the reliability of large windows in buildings exposed to high winds and is adapted to nonlinear stress analysis of simply supported plates of any elastic material.

Moore, D. M.↗

An automated data management/analysis system for space shuttle orbiter tiles

An engineering data management system was combined with a nonlinear stress analysis program to provide a capability for analyzing a large number of tiles on the space shuttle orbiter. Tile geometry data and all data necessary of define the tile loads environment accessed automatically as needed for the analysis of a particular tile or a set of tiles. User documentation provided includes: (1) description of computer programs and data files contained in the system; (2) definitions of all engineering data stored in the data base; (3) characteristics of the tile anaytical model; (4) instructions for preparation of user input; and (5) a sample problem to illustrate use of the system. Description of data, computer programs, and analytical models of the tile are sufficiently detailed to guide extension of the system to include additional zones of tiles and/or additional types of analyses

Giles, G. L.↗

Study on application of aerospace technology to improve surgical implants

The areas where aerospace technology could be used to improve the reliability and performance of metallic, orthopedic implants was assessed. Specifically, comparisons were made of material controls, design approaches, analytical methods and inspection approaches being used in the implant industry with hardware for the aerospace industries. Several areas for possible improvement were noted such as increased use of finite element stress analysis and fracture control programs on devices where the needs exist for maximum reliability and high structural performance.

Johnson, R. E.↗

An exact plane-stress solution for a class of problems in orthotropic elasticity

An exact solution for the stress field within a rectangular slab of orthotropic material is found using a two dimensional Fourier series formulation. The material is required to be in plane stress, with general stress boundary conditions, and the principle axes of the material must be parallel to the sides of the rectangle. Two load cases similar to those encountered in materials testing are investigated using the solution. The solution method has potential uses in stress analysis of composite structures.

Erb, D. A.↗

A Conceptual Design Study of a High Temperature Solar Thermal Receiver

A conceptual design was made for a solar thermal receiver capable of operation in the 1095 to 1650 C (2000 to 3000 F) temperature range. This receiver is designed for use with a two-axis paraboloidal concentrator in the 25 to 150 kW sub t power range, and is intended for industrial process heat, Brayton engines, or chemical/fuels reactions. Three concepts were analyzed parametrically. One was selected for conceptual design. Its key feature is a helical coiled tube of sintered silicon nitride which serves as the heat exchanger between the incident solar radiation and the working fluid. A mechanical design of this concept was prepared, and both thermal and stress analysis performed. The analysis showed good performance, low potential cost in mass production, and adaptability to both Brayton cycle engines and chemical/fuels production.

Robertson, C. S.↗

Exploratory flight test of advanced piloted spacecraft - Circa 1963

The NASA early experimental program for parawing and lifting body spacecraft recovery concepts is discussed. Simple hand drawings, in-house construction, and crude drop tests were used in lieu of a thorough stress analysis. The parawing (parasev) was controlled by manually shifting the center of gravity with respect to the center of pressure; the craft would take off while being towed at 40 KIAS. The M-2 lifting body was originally constructed with a 3/32 in. mahogany skin by a glider manufacturer and employed general aviation aircraft nose and main wheel assemblies. A minimum altitude of 200 ft was found acceptable for release of the parasev, allowing the pilot time to adjust for transients incurred at the tow release. A small landing assist rocket was furnished for the M-2/F-2 and X-24A lifting bodies to enhance stability, and landings at a maximum lift/drag ratio of 2.8 were successfully completed. The data gained were eventually applied in the development of the Shuttle.

Thompson, M. O.↗

Fabrication of Multi-Ply Birefringent Fibrous Composite Laminates

Fabrication method produces unidirectional, multi-ply, transparent birefringent fibrous composite laminates for use in macromechanical stress analysis conducted by means of anisotropic photoelasticity. New laminates glass-fiber-reinforced plastics for which matrix and fibers have same index of refraction. Method utilized in structural applications of composites.

Daniel, I.↗

Long Duration Exposure Facility (LDEF) structural verification test report

Structural load tests on the Long Duration Exposure Facility's (LDEF) primary structure were conducted. These tests had three purposes: (1) demonstrate structural adequacy of the assembled LDEF primary structure when subjected to anticipated flight loads; (2) verify analytical models and methods used in loads and stress analysis; and (3) perform tests to comply with the Space Transportation System (STS) requirements. Test loads were based on predicted limit loads which consider all flight events. Good agreement is shown between predicted and observed load, strain, and deflection data. Test data show that the LDEF structure was subjected to 1.2 times limit load to meet the STS requirements. The structural adequacy of the LDEF is demonstrated.

Jones, T. C.↗

Low gravity experiment for studying a rotating fluid having a free surface

Electrical, mechanical, and operational aspects of a test cell assembly for studying rotating fluids with a free surface are described. Results of a stress analysis prepared to document the structural adequacy for safe use on the KC-135 aircraft are presented along with results of a single load proof test of the most critical load case. Engineering drawings are included.

Holderer, O. C.↗

Burner liner thermal/structural load modelling

The objective of this program is to develop a thermal data transfer computer program module for the Burner Liner Thermal-Structural Load Modelling Program. This will be accomplished by reviewing existing methodologies for thermal data transfer and selecting three heat transfer codes for application in this program, evaluating the selected codes to establish criteria for developing a computer program module to transfer thermal data from the heat transfer codes to selected stress analysis codes, developing the automated thermal load transfer module, and verifying and documenting the module. The overall objectives of this thermal transfer module are that it handle independent mesh configurations, perform the transfer in an accurate and efficient fashion and that the total system be flexible for future improvements.

Maffeo, R. J.↗

Generic composite flywheel designs

Fiber reinforced composites belong to a new class of materials and allow great flexibility in flywheel design. The most efficient flywheel may no longer have the classic Stodola taper and indeed, may not even be round. Some of the flywheel designs that have been developed in the past are discussed. Although choice of material, mounts and service requirements often dictate the final design choice for a particular application, the composite flywheels in this paper are classified within a geometric framework, a simple stress analysis of a circular disk is carried out.

Steele, R. S.↗

Probabilistic Finite Element: Variational Theory

The goal of this research is to provide techniques which are cost-effective and enable the engineer to evaluate the effect of uncertainties in complex finite element models. Embedding the probabilistic aspects in a variational formulation is a natural approach. In addition, a variational approach to probabilistic finite elements enables it to be incorporated within standard finite element methodologies. Therefore, once the procedures are developed, they can easily be adapted to existing general purpose programs. Furthermore, the variational basis for these methods enables them to be adapted to a wide variety of structural elements and to provide a consistent basis for incorporating probabilistic features in many aspects of the structural problem. Tasks concluded include the theoretical development of probabilistic variational equations for structural dynamics, the development of efficient numerical algorithms for probabilistic sensitivity displacement and stress analysis, and integration of methodologies into a pilot computer code.

Belytschko, T.↗

Design of evaporator of spacelab refrigerator/freezer

An Evaporator has been designed for NASA-Johnson Space Center Life Sciences to conduct experiments in Spacelab mission SLS-1 using different samples such as blood, urine, human tissues etc. Two units will fly - one as a Refrigerator (4 C) and the other as a Freezer (-22 C). The evaporator tube is dip brazed on a grooved flat plate. Aluminum heat sink is dip brazed on the other side of the plate. Freon R5O2 is pumped through the tube and air is circulated over the finned surface to transfer heat. As freon 5O2 is considered toxic, the whole freon tube is covered with an evaporator cover to contain any freon leakage to avoid exposure to crew members. This containment is under vacuum and this pressure is monitored along with the freon pressure to determine freon leakage so that necessary steps can be taken to stop contamination of the spacelab air. An stress analysis has been done and it is found to have adequate safety margin to meet the requirements of NASA safety and reliability standards.

Hye, A.↗